General Home Repair
Black & Decker The book of home how-to
Source: Black & Decker The book of home how-to.pdf
Source file: Black & Decker The book of home how-to.pdf
THE BOOK OF UPDDEADTITEIODN
HOME N 2
HOW TO
THE BOOK OF UPDDEADTITEIODN
HOME N 2
HOW TO COMPLETE PHOTO GUIDE TO HOME REPAIR & IMPROVEMENT The Editors of Cool Springs Press
© 2020 Quarto Publishing Group USA Inc. NOTICE TO READERS First Published in 2020 by Cool Springs Press, an imprint of The Quarto Group, 100 Cummings Center, Suite 265-D, For safety, use caution, care, and good judgment Beverly, MA 01915, USA. T (978) 282-9590 F (978) 283-2742 when following the procedures described in this book. QuartoKnows.com The publisher and BLACK+DECKER cannot assume re- All rights reserved. No part of this book may be reproduced in sponsibility for any damage to property or injury to per- any form without written permission of the copyright owners. All sons as a result of misuse of the information provided. images in this book have been reproduced with the knowledge The techniques shown in this book are general and prior consent of the artists concerned, and no responsibility techniques for various applications. In some instances, is accepted by producer, publisher, or printer for any infringement of copyright or otherwise, arising from the contents of this additional techniques not shown in this book may be publication. Every effort has been made to ensure that credits required. Always follow manufacturers’ instructions accurately comply with information supplied. We apologize for any included with products, since deviating from the direc- inaccuracies that may have occurred and will resolve inaccurate or missing information in a subsequent reprinting of the book. tions may void warranties. The projects in this book vary widely as to skill levels required: some may not Cool Springs Press titles are also available at discount for retail, be appropriate for all do-it-yourselfers, and some may wholesale, promotional, and bulk purchase. For details, contact require professional help. the Special Sales Manager by email at specialsales@quarto.com or by mail at The Quarto Group, Attn: Special Sales Manager, Consult your local building department for informa- 100 Cummings Center, Suite 265-D, Beverly, MA 01915, USA. tion on building permits, codes, and other laws as they apply to your project. 24 23 22 21 20 12345
ISBN: 978-0-7603-6724-7
Digital edition published in 2020 eISBN: 978-0-7603-6725-4
Library of Congress Cataloging-in-Publication Data available.
Page Layout: tabula rasa graphic design
BLACK+DECKER The Book of Home How-To, Updated 2nd Edition Created by: The Editors of Cool Springs Press, in cooperation with BLACK+DECKER. BLACK+DECKER and the BLACK+DECKER logo are trademarks of The Black & Decker Corporation and are used under license. All rights reserved.
Printed in China
CONTENTS I N T RODUC T ION … 6
BA SE M E N T S … 12
W I N DOWS & DOOR S … 38
F LOOR S … 72
WA L L S & C E I L I NG S … 108
PA I N T & T R I M … 14 6
CA BI N E T S & COU N T E R S … 170
H VAC & A PPL I A NC E S … 206
W I R I NG … 2 30
PLU M BI NG … 324
E A SY U PG R A DE S … 414 E X T E R IOR R E PA I R S … 4 42
I N DE X … 54 4
I N T RODUC T ION
W hether it is your first-time home or your tenth, a house is a complicated organism filled with systems and structures and ever-more sophisticated technology. As a homeowner, it is your job to educate yourself and be prepared with the understanding and know-how required to give your house the ongoing care that it needs. You can watch a few cable TV programs about choosing paint color or making a bundle in real estate or perhaps watch a video or two online. But what you need is real information. And that is exactly what you will find in BLACK+DECKER The Book of Home How-To. This new edition of the instant classic first published just a few years ago is fully updated, completely reliable, and big enough that you will always know where to find it. More than half of the projects and pages in this book are new to this second edition. It is reorganized to a more traditional pathway that helps you easily find the information you are seeking. It is fully up to current codes and includes the latest technology found in today’s homes and building centers. The goal with The Book of Home How-To, Updated 2nd Edition, is to provide the most comprehensive and authoritative home improvement guide published today. Toward that end, we were fortunate to have a few advantages. Not the least of these is that we have been publishing clear, fully illustrated BLACK+DECKER books for nearly thirty years. In that time we’ve covered just about every imaginable DIY project or repair, and we know which ones homeowners are most likely to be looking for. These are the projects we have included, all researched, written and photographed under the watchful eyes of current professionals in the building trades, not to mention the experts at BLACK+DECKER, the most trusted home brand among homeowners today. From plumbing to wiring to bathroom remodeling and even exterior repair and maintenance, we have all the best, most useful information responsible homeowners need to protect and preserve your investment in your house.
7A NATOM Y OF A HOUSE A House with Platform Framing
Ridge boardB efore you start a do-it-yourself carpentry project, you should familiarize yourself with a few basic elements of home construction and remodeling. Take Roof sheathing Skylight header
Shinglessome time to get comfortable with the terminology of the models shown on the next few pages. The understanding you will gain in this section will make it easier to plan your project, buy the right materials, and clear up any confusion you might have about the Rafter internal design of your home. If your project includes modifying exterior or Header load-bearing walls, you must determine if your house was built using platform- or balloon-style framing. The framing style of your home determines what kind of Load-bearing wall temporary supports you will need to install while the work is in progress. If you have trouble determining what type of framing was used in your home, refer to Jack stud the original blueprints, if you have them, or consult a building contractor or licensed home inspector. King stud
Top plateANATOMY OF A HOUSE WITH PLATFORM FRAMING Sole plate Joist
Header
Studs
Subfloor
Rim joist
Rough sill
Support beam
Foundation
Support postsPlatform framing (photos right and above) is identified by the floor-level sole plates and ceiling-level top plates to which the wall studs are attached. Most houses built after 1930 use platform framing. If you do not have access to unfinished areas, you can remove the wall surface at the bottom of a wall to determine what kind of framing was used in your home.
8 T H E B O O K O F H O M E H O W -T O
Framing in a new door or window on an exterior
A House with Balloon Framingwall normally requires installing a header. Make sure that the header you install meets the requirements Ridge board of your local building code, and always install cripple studs where necessary. Floors and ceilings consist of sheet materials, Rafters joists, and support beams. All floors used as living Roof sheathing areas must have joists with at least 2 × 8 construction. There are two types of walls: load-bearing and partition. Load-bearing walls require temporary Shingles supports during wall removal or framing of a door or window. Partition walls carry no structural load and do not require temporary supports.
HeaderANATOMY OF A HOUSE Joist WITH BALLOON FRAMING Load-bearing wall
Cripple studs
Studs King stud
Jack stud
Subfloor
Rough sill
Sill plate
Fire blocks
Bracing
Main beamBalloon framing (photos right and above) is identified by wall studs that run uninterrupted from the roof to a sill plate on the foundation, without the sole plates and top Support posts plates found in platform-framed walls (page opposite). Balloon framing was used in houses built before 1930, and it is still Foundation used in some new home styles, especially those with high vaulted ceilings.
9■ A N ATOM Y DE TA I L S Many remodeling projects, like adding new doors or windows, require that you remove one or more studs in Recommended a load-bearing wall to create an opening. When planning Header Sizes your project, remember that new openings require a permanent support beam called a header, above the ROUGH OPENING RECOMMENDED HEADER removed studs, to carry the structural load directly. WIDTH CONSTRUCTION The required size for the header is set by local building codes and varies according to the width of Up to 3’ 3 ⁄8” plywood between two 2 × 4s the rough opening. For a window or door opening, a header can be built from two pieces of 2-inch dimensional lumber sandwiched around 3⁄8-inch 3 to 5’ 3 ⁄8” plywood between two 2 × 6s
plywood (chart, right). When a large portion of a load- bearing wall (or an entire wall) is removed, a laminated 5 to 7’ 3 ⁄8” plywood between two 2 × 8s beam product can be used to make the new header. If you will be removing more than one wall stud, 7 to 8’ 3 ⁄8” plywood between two 2 × 10s make temporary supports to carry the structural load until the header is installed.
Header
Top plate
Jambs
Cripple studs
Jack stud
King stud
Sole plateDoor opening: The structural load above the door is carried by cripple studs that rest on a header. The ends of the header are supported by jack studs (also known as trimmer studs) and king studs that transfer the load to the sole plate and the foundation of the house. The rough opening for a door should be 1” wider and ½” taller than the dimensions of the door unit, including the jambs. This extra space lets you adjust the door unit during installation.
10 T H E B O O K O F H O M E H O W -T O
Header
Top plate
Jack stud
Jambs
Rough sill King stud
Sole plate
Cripple studWindow opening: The structural load above the window is carried by cripple studs resting on a header. The ends of the header are supported by jack studs and king studs, which transfer the load to the sole plate and the foundation of the house. The rough sill, which helps anchor the window unit but carries no structural weight, is supported by cripple studs. To provide room for adjustments during installation, the rough opening for a window should be 1” wider and ½” taller than the window unit, including the jambs.
■ (FNR EAWM ILUNGMOP T IONS FOR W I N DOW & DOOR OPE N I NGS BE R SHOW N I N Y E L L OW )
Using an existing opening avoids Framing a new opening is the only Enlarging an existing opening the need for new framing. This is a good solution when you’re installing a window simplifies the framing. In many cases, option in homes with masonry exteriors, or door where none existed or when you can use an existing king stud which are difficult to alter. Order a you’re replacing a unit with one that is and jack stud to form one side of the replacement unit that is 1” narrower and much larger. new opening. ½” shorter than the rough opening.
11
BASEMENTS: WET WALLSBASEMENTS
B asement moisture can destroy your efforts to
create functional living space. Over time, even
small amounts of moisture can rot framing, turn
wallboard to mush, and promote the growth of mold
and mildew. Before proceeding with your basement
project, you must deal with any moisture issues. The
good news is that moisture problems can be resolved,
often very easily.
Basement moisture appears in two forms:
condensation and seepage. Condensation comes
from airborne water vapor that turns to water when it
contacts cold surfaces. Vapor sources include humid
outdoor air, poorly ventilated appliances, damp walls,
and water released from concrete. Seepage is water
that enters the basement by infiltrating cracks in the
foundation or by leeching through masonry, which is
naturally porous. Often caused by ineffective exterior
drainage, seepage comes from rain or groundwater
that collects around the foundation or from a rising
water table. Repairing cracks restores the integrity of concrete foundation
If you have a wet basement, you’ll see evidence walls that leak, but it is often only a temporary fix. Selecting an
appropriate repair product and doing careful preparation will
of moisture problems. Typical signs include peeling
make the repair more long lasting. A hydraulic concrete repair
paint, white residue on masonry (called efflorescence), product like the one seen here is perfect for basement wall
mildew stains, sweaty windows and pipes, rusted repair because it actually hardens from contact with water.
appliance feet, rotted wood near the floor, buckled
floor tile, and strong mildew odor.
To reduce condensation, run a high-capacity extensive action. Serious water problems are typically
dehumidifier in the basement. Insulate cold-water handled by installing footing drains or sump pump
pipes to prevent condensate drippage, and make sure systems. Footing drains are installed around the
your dryer and other appliances have vents running to foundation’s perimeter, near the footing, and they
the outside. Extending central air conditioning service drain out to a distant area of the yard. These usually
to the basement can help reduce vapor during warm, work in conjunction with waterproof coatings on the
humid months. exterior side of the foundation walls. Sump systems
Crawlspaces can also promote condensation, use an interior underslab drainpipe to collect water
as warm, moist air enters through vents and meets in a pit, and water is discharged outside by an
cooler interior air. Crawlspace ventilation is a source electric sump pump.
of ongoing debate, and there’s no universal method Installing a new drainage system is expensive
that applies to all climates. It’s best to ask the local and must be done properly. Adding a sump system
building department for advice on this matter. involves breaking up the concrete floor along the
Solutions for preventing seepage range basement’s perimeter, digging a trench, and laying
from simple do-it-yourself projects to expensive, a perforated drainpipe in a bed of gravel. After
professional jobs requiring excavation and foundation the sump pit is installed, the floor is patched with
work. Since it’s often difficult to determine the new concrete. Installing a footing drain is far more
source of seeping water, it makes sense to try some complicated. This involves digging out the foundation,
common cures before calling in professional help. installing gravel and drainpipe, and waterproofing the
If the simple measures outlined here don’t correct foundation walls. A footing drain is considered a
your moisture problems, you must consider more last-resort measure.
12 T H E B O O K O F H O M E H O W -T O
BASEMENTS
Gutter:
slope toward down-
spout 1⁄ 16" per ft.
Cracks
in wall
Poorly
designed
window
well
Downspout
Improper grading
Cracks
Leaky
in slab
jointsGrade: 6 ft. from foundation slope down 1” per ft. Footing
Downspout
extensionSplash block
Improve your gutter system and foundation grade Common causes of basement moisture include improper to prevent rainwater and snowmelt from flooding your grading around the foundation, inadequate or faulty gutter basement. Keep gutters clean and straight. Make sure systems, condensation, cracks in foundation walls, leaky joints there’s a downspout for every 50 ft. of roof eave, and extend between structural elements, and poorly designed window downspouts at least 8 ft. from the foundation. Build up the wells. More extensive problems include large cracks in the grade around the foundation so that it carries water away foundation, damaged or missing drain tiles, a high water table, from the house. or the presence of underground streams. Often, a combination of factors is at fault.
13
■ HOW TO SE A L CR AC K S I N A FOU N DAT ION WA L L
1 2 3BASEMENTS
To repair a stable crack, chisel cut To help seal against moisture, fill the Mix hydraulic cement according
a keyhole cut that’s wider at the base crack with expanding insulating foam, to the manufacturer’s instructions,
then at the surface, and no more than working from bottom to top. then trowel it into the crack, working
1
⁄2" deep. Clean out the crack with a from the bottom to top. Apply cement
wire brush. in layers no more than 1⁄4" thick, until
the patch is slightly higher than the
surrounding area. Feather cement
with the trowel until it’s even with the
surface. Allow to dry thoroughly.
■ HOW TO SK I M - COAT A FOU N DAT ION WA L L
1 2
Resurface heavily cracked masonry walls with a water-resistant Scratch the surface with a paintbrush cleaner
masonry coating such as surface bonding cement. Clean and dampen the or a homemade scratching tool after the
walls according to the coating manufacturer’s instructions, then fill large coating has set up for several hours. After 24
cracks and holes with the coating. Finally, plaster a 1⁄4" layer of the coating hours, apply a second, smooth coat. Mist the wall
on the walls using a square-end trowel. Specially formulated heavy-duty twice a day for three days as the coating cures.
masonry coatings are available for very damp conditions.
14 T H E B O O K O F H O M E H O W -T O■ PR E V E N T I NG MOI ST U R E I N BA SE M E N T S Waterproof Paint ▸
BASEMENTS
Masonry paints and sealers, especially those that
are described as waterproof, are rather controversial
products. Some manufacturers claim that applying a coat
of their waterproof paint will create a seal that can hold
back moisture, even under light hydrostatic pressure.
Others suggest only that their product, when applied to
a basement wall, will create a skin that inhibits water
penetration from the interior side.
Masonry paints do hold up better on concrete
surfaces than other types, largely because they are higher
in alkali and therefore less reactive with cement-based
materials. But they also can trap moisture in the concrete,
which will cause the paint to fail prematurely and can
cause the concrete to degrade, especially if the water
freezes. Read the product label carefully before applying
waterproof paint to your basement walls, and make sure
to follow the preparation protocols carefully. If you have
a foundation wall with an active water-seepage problem,
address the problem with the other methods shown in this
section, including grading and gutters. A coat of waterproof
paint is not going to make your basement drier.Clean your gutters and patch any holes. Make sure Cover window wells that will otherwise allow water into a basement. the gutters slope toward the downspouts at about Covering them with removable plastic is the easiest way to keep them 1 ⁄16” per ft. Add downspout extensions and splash dry. Covers on egress window wells must be easily removed from inside. blocks to keep roof runoff at least 8 ft. away from If you prefer to leave wells uncovered, add a gravel layer and a drain the foundation. to the bottom of the well. Clean the well regularly to remove moisture- heavy debris.
15
■ HOW TO R E PA I R F L OOR CR AC K S
1 2BASEMENTS
Prepare the crack for the repair materials by knocking away Mix the repair product to fill the crack according to the
any loose or deteriorating material and beveling the edges manufacturer’s instructions. Here, a fast-setting cement repair
down and outward with a cold chisel. Sweep or vacuum the product with acrylic fortifier is being used. Trowel the product
debris and thoroughly dampen the repair area. Do not allow into the crack, overfilling slightly. With the edge of the trowel,
any water to pool, however. trim the excess material and feather it so it is smooth and the
texture matches the surrounding surface.
■ HOW TO PATC H A SM A L L HOL E
1 2
Cut out around the damaged area with a masonry- Dampen the repair area with clean water and then fill it
grinding disc mounted on a portable drill (or use a hammer with vinyl concrete patcher. Pack the material in with a trowel,
and stone chisel). The cuts should bevel about 15° away from allowing it to crown slightly above the surrounding surface.
the center of the damaged area. Chisel out any loose concrete Then, feather the edges so the repair is smooth and flat.
within the repair area. Always wear gloves and eye protection. Protect the repair from foot traffic for at least one day and
from vehicle traffic for three days.
16 T H E B O O K O F H O M E H O W -T O■ HOW TO PATC H A L A RG E HOL E 1
BASEMENTSUse a hammer and chisel or a heavy floor scraper to OPTION: Make beveled cuts around the perimeter of the remove all material that is loose or shows any deterioration. repair area with a circular saw and masonry-cutting blade. The Thoroughly clean the area with a hose and nozzle or a bevels should slant down and away from the damage to create pressure washer. a “key” for the repair material.
2 3
Mix concrete patching compound according to the Smooth and feather the repair with a steel trowel so it is manufacturer’s instructions, and then trowel it neatly into the even with the surrounding concrete surface. Finish the surface damage area, which should be dampened before the patching of the repair material to blend with the existing surface. For material is placed. Overfill the damage area slightly. example, use a whisk broom to re-create a broomed finish. Protect the repair from foot traffic for at least one day and from vehicle traffic for three days.
17
■ DR A I NAG E SOLU T ION: HOW TO I NSTA L L A SU M P PU M P
If water continues to accumulate in your basement
despite all your efforts at sealing your basement walls, DrainBASEMENTS
hose
installing a sump pump may be your only option.
Discharge
Permanently located in a pit beneath your basement pipe
floor, the sump pump turns on whenever enough water
accumulates in the pit to trigger the pump float. The
Sump
water is then pumped out of the basement through a pit
Sump
pipe that runs through the rim joist of the house. pump
Because you’ll be digging well beneath the
basement floor, make certain there is no sewer pipe
or water supply pipe in the digging area. Contact a
plumber if you aren’t sure if the area is clear.
The purpose of a sump pump is to collect and
remove water that accumulates beneath your basement A submersible sump pump is installed in a pit beneath a
floor (usually due to a high water table) before it can basement floor to pump water out before it seeps up into
be drawn or forced up into the basement. The most the basement.
effective installations have drain tile around the entire
perimeter of the house and channeling water to the
pump pit. This system can be created as a retrofit job,
but it is a major undertaking best left to a pro.
■ HOW TO I NSTA L L A SU M P PU M P
1 Goggles
2
Ear
protection Dust mask
Gloves
Pit liner
Sturdy
boots
Dig the sump pit. Start by finding the lowest point of the Install the pit liner after digging a hole for it in the granular
floor (or the spot where water typically accumulates) that is at material under the floor. The hole should be a few inches wider
least 8" from a foundation wall. Outline an area that’s about 6" than the liner. Remove the excavated material right away. Add
wider than the pit liner all around. Remove the concrete in this gravel to the bottom of the hole as needed to bring the liner
area. Basement floors are typically 3" to 4" thick, so renting an level with the top of its rim at floor level.
electric jackhammer is a good idea.
18 T H E B O O K O F H O M E H O W -T O3 4
BASEMENTSPack the liner in place by pouring 1⁄2” gravel around it. Add Prepare the sump pump for installation. Thread a PVC a 1” base of gravel and then mix concrete to patch the floor. adapter fitting onto the pump outlet, and then solvent glue a Trowel the concrete around the rim with a float so the patch is PVC standpipe to the adapter. The standpipe should be long level and smooth. enough to extend about 1 ft. past the liner rim when the pump is set on the bottom of the liner.
5 6 Check valve
Pit coverAttach a check valve to the top of the standpipe to prevent Drill a hole in the rim joist for the discharge tube and the backflow of water into the pump pit. Solvent weld another finish routing the drainpipe out through the rim joist. Caulk riser to fit into the top of the check valve and run upward to a around the tube on both the interior and exterior sides. On the point level with the rim joist, where the discharge tube will exit exterior, attach an elbow fitting to the discharge tube and run the basement. drainpipe down from the elbow. Place a splash block beneath the drainpipe to direct water away from the house. Plug the pump in to a GFCI-protected receptacle.
19
■ R E SU R FAC I NG A CONC R E T E F L OOR
Badly degraded concrete basement floors can be
restored by applying a topcoat of floor resurfacer. ThisBASEMENTS
cement-based product is designed to be poured on
as a thick liquid so it can use gravity to find and fill
in the low areas. After the resurfacer has set up, you
will have a surface that’s flat and smooth enough for
installing just about any floorcovering you choose,
including padded carpet and floating floors with
underlayment pads.
Concrete resurfacer typically should not be applied
in layers thicker than one-half inch. If your floor has
lower areas than this, fill them with sand-mix concrete
first to get the low spots close to level, and then top
with resurfacer over the whole floor.
Tools & Materials ▸
Pressure washer ½" drill with paddle
Steel concrete mixer
finishing trowel Duct tape or backer rod BEFORE AFTER
Long-handled Stiff-bristle brush
squeegee Concrete resurfacer
5-gallon bucket Concrete resurfacer offers an easy, inexpensive solution for
renewing concrete surfaces in basements.
■ HOW TO R E SU R FAC E A CONC R E T E F L OOR
1 2
Thoroughly clean the entire project area. If necessary, Wash the concrete with a pressure washer. Hold the fan-
remove all oil and greasy or waxy residue using a concrete spray tip about 3" from the surface or as recommended by the
cleaner and scrub brush. Water beading on the surface washer manufacturer. Remove standing water.
indicates residue that could prevent proper adhesion with
the resurfacer; clean these areas again as needed.
20 T H E B O O K O F H O M E H O W -T O3 4 5
BASEMENTSFill sizeable pits and spalled Section off the slab on a large project Mix the desired quantity of concrete areas using a small batch of concrete into areas no larger than 100 sq. ft. It’s resurfacer with water, following the resurfacer—mix about 5 pints of easiest to delineate sections along exist- mixing instructions. Work the mix with water per 40-lb. bag of resurfacer for a ing control joints. On all projects, cover a 1⁄2” drill and a mixing paddle for 5 trowelable consistency. Repair cracks or seal off all control joints with duct tape, minutes to achieve a smooth, pourable as shown on page 16. Smooth the foam backer rod, or weatherstripping consistency. If necessary, add water repairs level with the surrounding to prevent resurfacer from spilling into sparingly until the mix will pour easily surface, and let them harden. the joints. and spread well with a squeegee.
6 7
Saturate the work area with water, Spread the resurfacer with the squeegee, using a scrubbing motion to make sure then use a squeegee to remove all depressions are filled. Then spread it into a smooth, consistent layer. If desired, any standing water. Pour the mix of broom the surface for a nonslip finish. You can also tool the slab edges with a concrete resurfacer onto the center of concrete edger within 20 minutes of application. Let the resurfacer cure. the repair area or first repair section.
21
C R E AT I NG DECOR AT I V E CONC R E T E F I N I SH E SBASEMENTS
M ost people are accustomed to thinking of
concrete primarily as a utilitarian substance, but
it can also mimic a variety of flooring types and be a
grease, chemicals, and stains; to dust-proof the
surface; to protect the floor from abrasion and sunlight
exposure; and to repel water and protect the floor from
colorful and beautiful addition to your basement room. freeze-thaw damage.
Concrete is a hard and durable building material,
but it is also porous—so it is susceptible to staining.
Many stains can be removed with the proper cleaner,
but sealing and painting prevents oil, grease, and other Tools & Materials ▸
stains from penetrating the surface in the first place;
and cleanup is a whole lot easier. Acid-tolerant pump Garden hose with
Even after degreasing a concrete floor, residual sprayer nozzle
grease or oils can create serious adhesion problems for Alkaline-base Paint roller frame
coatings of sealant or paint. To check to see whether neutralizer Paint
your floor has been adequately cleaned, pour a glass Sealant Soft-woven roller cover
of water on the concrete floor. If it is ready for sealing, Rubber boots High-pressure washer
the water will soak into the surface quickly and evenly. Rubber gloves Paintbrush
If the water beads, you may have to clean it again. Roller tray Respirator
Detergent used in combination with a steam cleaner Wet vacuum Stiff-bristle broom
can remove stubborn stains better than a cleaner alone. Acid-tolerant bucket Extension handle
There are four important reasons to seal your Eye protection
concrete floor: to protect the floor from dirt, oil,
22 T H E B O O K O F H O M E H O W -T O■ HOW TO SE A L CONC R E T E BA SE M E N T F L OOR S 1 2
BASEMENTSClean and prepare the surface by first sweeping up all Saturate the surface with clean water. The surface needs debris. Next, remove all surface muck: mud, wax, and grease. to be wet before acid etching. Use this opportunity to check Finally, remove existing paints or coatings. for any areas where water beads up. If water beads on the surface, contaminants still need to be cleaned off with a suitable cleaner or chemical stripper.
3 4
Test your acid-tolerant pump sprayer with water to make Add the acid etching contents to the water in the acid- sure it releases a wide, even mist. Once you have the spray tolerant pump sprayer. Follow the directions (and mixing nozzle set, check the manufacturer’s instructions for the proportions) specified by the manufacturer. Use caution and etching solution and fill the pump sprayer (or sprinkling can) wear safety equipment. with the recommended amount of water. (continued)
23
5 6BASEMENTS
Apply the acid solution. Using the sprinkling can or acid- Use a stiff-bristle broom or scrubber to work the acid
tolerant pump spray unit, evenly apply the diluted acid solution solution into the concrete. Let the acid sit for 5 to 10 minutes,
over the concrete floor. Do not allow the acid solution to dry at or as indicated by the manufacturer’s directions. A mild
any time during the etching and cleaning process. Etch small foaming action indicates that the product is working. If no
areas at a time, 10 × 10 ft. or smaller. If there is a slope, begin bubbling or fizzing occurs, it means there is still grease, oil, or
on the low side of the slope and work upward. a concrete treatment on the surface that is interfering. If this
occurs, follow steps 7 to 12 and then clean the floor again.
7 8
Once the fizzing has stopped, the acid has finished Use a garden hose with a pressure nozzle or, ideally, a
reacting with the alkaline concrete surface and formed pH- pressure washer in conjunction with a stiff-bristle broom to
neutral salts. Neutralize any remaining acid with an alkaline- thoroughly rinse the concrete surface. Rinse the surface two
base solution. Put 1 gal. of water in a 5-gal. bucket and then to three times. Reapply the acid (repeat steps 5, 6, 7, and 8).
stir in an alkaline-base neutralizer. Using a stiff-bristle broom,
make sure the concrete surface is completely covered with
the solution. Continue to sweep until the fizzing stops.
24 T H E B O O K O F H O M E H O W -T O9 10
BASEMENTSIf you have any leftover acid, you can make it safe for your Use a wet/dry vacuum to clean up the mess. Some septic system by mixing more alkaline solution in the 5-gal. sitting acids and cleaning solutions can harm local bucket and carefully pouring the acid from the spray unit into vegetation, damage your drainage system, and are just the bucket until all of the fizzing stops. plain environmentally unfriendly. Check your local disposal regulations for proper disposal of the neutralized spent acid.
11 12
To check for residue, rub a dark cloth over a small area of Let the concrete dry for at least 24 hours and sweep up concrete. If any white residue appears, continue the rinsing dust, dirt, and particles leftover from the acid etching process. process. Check for residue again. Your concrete should now have the consistency of 120-grit sandpaper and be able to accept concrete sealants.
25
I NSTA L L I NG R A ISE D SU BF LOOR PA N E L SBASEMENTS
R aised subfloor panels are an excellent choice as a
base layer when installing wood or laminate floors
over concrete slabs, such as in a basement. The raised
Tools & Materials ▸
panels do an even better job of protecting against Long board
moisture than simple plastic vapor barriers. Floor leveler and trowel (if needed)
Do not expect a raised subfloor to eliminate Tape measure
problems in a basement with severe water problems, Circular saw
however. The system works very well for combatting the Jigsaw
normal moisture that is always present in an otherwise Carpenter’s square
water-secure basement, but a basement that frequently Tapping block and pull bar
has puddled water must be corrected in a more Hammer
aggressive way before flooring can be laid over the slab. ¼" wall spacers
The raised subfloor panels fit together securely with Particle mask
simple tongue-and-groove edges, and for best results the Eye and ear protection
concrete slab must first be examined for dips or cracks,
and leveled out before laying the subfloor panels.
■ HOW TO I NSTA L L R A ISE D SU BF LOOR PA N E L S OV E R A CONCR ET E SL A B
1 2
Clean the concrete floor and install temporary ¼" spacers Check the first corner for square, using a carpenter’s
along all walls. Starting with the longest wall, measure the square. If it is not square, the first panel will need to be angled
length of the wall, and calculate the number of panels needed in the back corner to ensure the first row will fit flush against
by dividing this length by the width of the panel (most products the wall along its entire length.
are 2 × 2'). If necessary, trim the starting panel to ensure that
the last panel in the first row will be at least 3" in width.
26 T H E B O O K O F H O M E H O W -T O3 4
BASEMENTSLay the first panel with the tongue side flat against the Before beginning the second row, check the first row wall spacers. Slide the next panel into place by connecting its for flatness, and if there are any areas with “give” or bounce, tongue into the groove of the preceding panel. Using a tapping adjust them with leveling shims inserted under the panels. block, snug up the tongue-and-groove joint. For the last panel in the first row, measure the gap between the last installed panel and the wall spacer, and cut the last panel to this measurement. Install by inserting the tongue of the cut panel into the groove of the preceding panel, and levering it down into place. Pull it into place so the joint is secure using a pull bar.
5 6
As you start the second row, cut the first panel in half, At the last row, trim the wall side of the panels to fit the so that seams will be staggered between rows. Begin with space between the previous row and the wall spacers, and the half panel, and install the second row as you did the snug up their joints with the pull bar. Remove all spacers. first, sliding the tongues into the grooves of the preceding row, and snugging them up with the tapping block. Install the subsequent rows, so that the first panels alternate, with odd number rows matching the pattern of the first row, even numbered rows matching the pattern of the second row.
27
■ I NSU L AT ION SOLU T ION FOR DRY WA L L S: I N T E R IOR WA L L I NSU L AT ION
As a general rule, avoid insulating the interior side 2" foil-faced
isocyanurate
of your basement walls. It is best to leave breathingBASEMENTS
space for the concrete or block so moisture that enters 1 1⁄ 2" foil-faced
isocyanurate
through the walls is not trapped. If your exterior Cap plate
basement walls meet the definition of a dry wall
however, adding some interior insulation can increase 1
⁄ 2" drywall
mounted to
the comfort level in your basement. If you are building 2 × 2 frame
a stud wall for hanging wallcovering materials, you can
2" polystyrene
insulate between the studs with rigid foam—do not
use fiberglass batts and do not install a vapor barrier.
If you are building a stud wall, it’s a good idea to keep
the wall away from the basement wall so there is an 1 1⁄ 2"-deep
air channel between the two. receptacle
box
Sole plate
Interior insulation can be installed if your foundation walls
meet the conditions for dry walls. It is important to keep the
framed wall isolated from the basement wall with a seamless
layer of rigid insulation board.
■ HOW TO I NSU L AT E A N I N T E R IOR BA SE M E N T WA L L
1 2
Begin on the exterior wall by digging a trench and installing Insulate the rim joist with strips of 2"-thick isocyanurate
a 2"-thick rigid foam insulation board up to the bottom of the rigid insulation with foil facing. Be sure the insulation you
siding and down at least 6" below grade. The main purpose of purchase is rated for interior exposure (exterior products can
this insulation is to inhibit convection and air transfer in the produce bad vapors). Use adhesive to bond the insulation to
wall above grade. the rim joist, and then caulk around all the edges with
acoustic sealant.
28 T H E B O O K O F H O M E H O W -T O3 4
BASEMENTSSeal and insulate the top of the foundation wall, if it is Attach sheets of 2”-thick extruded polystyrene insulation exposed, with strips of 11⁄2”-thick, foil-faced isocyanurate to the wall from the floor to the top of the wall. Make sure insulation. Install the strips using the same type of adhesive to clean the wall thoroughly and let it dry completely before and caulk you used for the rim joist insulation. installing the insulation.
5 6
Seal the gaps between the insulation boards with insulation Install a stud wall by fastening the cap plate to the ceiling vapor barrier tape. Do not caulk gaps between the insulation joists and the sole plate to the floor. If you have space, allow an boards and the floor. air channel between the studs and the insulation. Do not install a vapor barrier.
29
R E PL AC I NG BA SE M E N T W I N DOWSBASEMENTS
R eplacing an old and underperforming basement
window can accomplish much in conjunction with
your basement remodeling project. Newer windows
windows that are hinged on top, hopper windows
that are hinged on the bottom, and fixed windows.
Some glass block or acrylic block fixed windows
can allow more light in while keeping drafts out. They include a ventilation opening in lieu of one of
may have ventilation capabilities that older fixed the blocks.
windows lack. They can offer better security, especially If your basement window opening is not a
if you install a glass block window that does not let standard size, you have three options. You can have
people see inside but still allows light into the room. a window custom-made (not as expensive as it
Most home centers sell basement windows in sounds), you can remove the old window and enlarge
standard 32-inch-wide sizes (standard heights are 13, the opening, or you can shrink the opening by using
15, 17, 19, and 23 inches). The main types are awning thicker lumber for the rough frame.
BEFORE AFTER
Basement windows are the only source of natural light, but they also can allow cold air or even intruders to enter. If you are
remodeling your basement, it makes sense to update old windows with new ones that offer better energy efficiency and security.
■ HOW TO R E PL AC E A BA SE M E N T W I N DOW
1 2
Remove the old window and inspect the rough frame. If Install the new rough frame using a powder-actuated tool
it shows signs of rot, remove the frame by cutting the sill to drive masonry nails. Apply several thick beads of caulk to
and header in half and prying the halves out. Cut new frame the concrete surfaces first to create a good seal. The header
members from pressure-treated dimension lumber. and sill should run the full width of the opening and be installed
before the side members. Caulk around the frame edges and
paint the frame with exterior primer.
30 T H E B O O K O F H O M E H O W -T O3 4
BASEMENTSPosition the new window unit in the opening and test it Attach the window frame to the rough frame opening with with a level. Use shims to raise it so it is not resting on the sill. screws driven through the jambs. Often, the screw is accessed Adjust it so the gaps are even on the sides. Tip: You may find it through a hole in the inner jamb layer. Arrange shims so the easier to adjust and install the window frame if you remove the screws will pass through them. Do not overdrive screws—it glass sash first. can pull the window frame out of square.
5 6
Fill gaps between the rough window frame and the new Install stop molding on both sides of the window to cover window unit with minimal expanding spray foam. Do not spray gaps between the window and the rough frame. Paint the stop in too much—it can distort the frame when it dries. molding and frame to match your trim color.
31
W I N DOWS: I NSTA L L I NG A N E G R E S SBASEMENTS
I f your home has an unfinished or partially finished
basement, it’s an enticing and sensible place to
expand your practical living space. Another bedroom
easy escape. Typical basement windows do not meet
these requirements. A large egress window requires
an oversized window well. The well must be at least
or two, a game room, or maybe a spacious home office 36 inches wide and project 36 inches or more from
are all possibilities. However, unless your basement the foundation. If the window well is deeper than 44
has a walk-out doorway, you’ll need to add an egress inches, it must have a fixed ladder for escape.
window to make your new living space meet most What does this all mean for the ambitious do-
building codes. That’s because the International it-yourselfer? The good news is that if you’ve got the
Residential Code (IRC) requires two forms of escape nerve to cut an oversized opening in your home’s
for every living space—an exit door and a window large foundation, and you don’t mind spending some quality
enough for you to climb out of or for an emergency time with a shovel, installing a basement egress
responder to enter. window is a manageable project. Here’s a case where
Code mandates that a below-ground egress careful planning, a building permit, and some help
window will have a minimum opening area of at least can save you considerable money over hiring a
5.7 square feet. There are stipulations about how this contractor to do the work. To see a complete step-
open area can be proportioned: The window must be by-step egress window and well installation. Contact
at least 20 inches wide and 24 inches high when open. your local building department to learn more about
Additionally, the installed window’s sill height must specific egress requirements that apply to your area.
be within 44 inches of the basement floor to permit
34" minimum 20" minimum
Openable
area: 5.7
41" clear
sq. ft.
24" minimum
minimum
Openable
area: 5.7
sq. ft. um
minimum im
in
"m
36
Minimum size Minimum 36
size window "m
window for
for 20" height in
24" height im
um
Sill height
44" maximum
Floor
In order to satisfy building codes for egress, a basement Egress window wells must be at least 36" wide and project
window must have a minimum opening of 5.7 sq. ft. through 36" from the foundation. Those deeper than 44" must have a
one sash, with at least 20" of clear width and 24" of clear means of escape, such as a tiered design that forms steps or
height. Casement, double-hung, and sliding window styles can an attached ladder. Drainage at the bottom of the well should
be used, as long as their dimensions for width and height meet extend down to the foundation footing drain, with pea gravel
these minimum requirements. used as the drainage material.
32 T H E B O O K O F H O M E H O W -T O■ HOW TO I NSTA L L A N EG R E S S W I N DOW & W I N DOW W E L L 1 2
BASEMENTSLay out the border of the window well area with stakes Excavate the well to a depth 6 to 12” deeper than the well’s and string. Plan the length and width of the excavation to overall height to allow room for drainage gravel. Make sure be several feet larger than the window well’s overall size to to have your local public utilities company inspect the well provide extra room for installation and adjustment. excavation area and okay it for digging before you start.
3 4
Measure and mark the foundation wall with brightly colored If the floor joists run perpendicular to your project wall, masking tape to establish the overall size of the window’s build a temporary support wall parallel to the foundation wall rough opening (here, we’re replacing an existing window). and 6 to 8 ft. from it. Staple sheet plastic to the wall and floor Be sure to take into account the window’s rough opening joists to form a work tent that will help control concrete dust. dimensions, the thickness of the rough framing (usually 2x stock), and the width of the structural header you may need to build. Remember also that sill height must be within 44” of the floor. Remove existing wall coverings inside the layout area.
(continued)
33
5 6BASEMENTS
Drill reference holes at each bottom corner with a hammer Equip a masonry cutting saw (or large angle grinder) with a
drill and long masonry bit. These holes will provide reference diamond blade and set it for a 1⁄2" cut to score the blocks first.
points for cutting from both sides, ensuring clean breaks. Then reset the saw to full depth and make the final bottom and
side cuts through the blocks. Wear a tight-fitting particle mask,
ear and eye protection, and gloves for all of this cutting work;
the saw will generate a tremendous amount of thick dust. Feed
the saw slowly and steadily. Stop and rest periodically so the
dust can settle.
7 8
On the outside foundation wall, score the cuts, then make Strike the blocks with a hand maul to break or loosen the
full-depth cuts. block sections. When all the blocks are removed, carefully
chip away remaining debris with a cold chisel to create
flat surfaces.
34 T H E B O O K O F H O M E H O W -T O9 10
BASEMENTSFill the hollow voids in concrete block walls, with broken If your project requires a new header above the new pieces of block, then level and smooth the voids by trowelling window, build it from pieces of 2× lumber sandwiching 1⁄2” on a fresh layer of quick-curing concrete. Flatten the surfaces, plywood and fastened together with construction adhesive and allow the concrete to dry overnight. and 10d nails. Slip it into place and tack it temporarily to the mudsill with 31⁄2” deck screws driven toenail style.
11 12
Cut the sill plate for the window’s rough frame from 2× Cut two pieces of treated lumber just slightly longer than treated lumber that’s the same width as the thickness of the the opening so they’ll fit tightly between the new header and foundation wall. Fasten the sill to the foundation with 3⁄16 × 31⁄4” sill. Tap them into place with a maul. Adjust them for plumb countersunk masonry screws. Drill pilot holes for the screws and fasten them to the foundation with countersunk masonry first with a hammer drill. screws or powder-actuated fasteners.
(continued)
35
13 14BASEMENTS
Apply a thick bead of silicone caulk around the outside Attach the window’s nailing flanges to the rough frame
edges of the rough frame and set the window in its opening, with screws or nails, as specified by the manufacturer. Check
seating the nailing flanges into the caulk. Shim the window so the window action periodically as you fasten it to ensure that it
the frame is level and plumb. Test the action of the window to still operates smoothly.
make sure the shims aren’t bowing the frame.
15 16
Seal gaps between the rough frame and the foundation Fill the well excavation with 6 to 12" of pea gravel. This will
with a bead of exterior silicone or polyurethane caulk. If the serve as the window’s drain system. Follow the egress well
gaps are wider than 1⁄4", insert a piece of backer rod first, then kit instructions to determine the exact depth required; you
cover it with caulk. On the interior, fill gaps around the window may need to add more gravel so the top of the well will be
shims with strips of foam backer rod, fiberglass insulation, or above the new window. Note: We added a drain down to the
a bead of minimally expanding spray foam. Do not distort the foundation’s perimeter tile for improved drainage as well.
window frame.
36 T H E B O O K O F H O M E H O W -T O17 18
BASEMENTSSet the bottom section of the well into the hole, and Stack the second well section on top of the first, and position it evenly from left to right relative to the window. connect the two with the appropriate fasteners. Adjust the gravel surface to level the well section carefully.
19 20
Fasten the window well sections to the foundation wall When all the well sections are assembled and secured, nail with concrete sleeve anchors driven into prebored pilot pieces of trim around the window frame to hide the nailing holes. You could also use masonry nails driven with a powder- flange. Complete the well installation by using excavated dirt actuated tool. to backfill around the outside of the well. Pack the soil with a tamper, creating a slope for good drainage. If you are installing a window well cover, set it in place and fasten it according to the manufacturer’s instructions. The cover must be removable.
37
PL A N N I NG & PR E PA R AT ION
A n important early step in your remodeling
project is to carefully measure the windows and
doors that you wish to replace. You will use these
To create floor plans, draw one story at a time.
First, measure each room from wall to wall. Transfer
the room’s dimensions onto ¼-inch grid paper, using a
measurements to purchase the new unit, and you scale of ¼ inch = 1 foot. Label each room for its use and
must be sure it will fit in the opening. note its overall dimensions. Include wall thicknesses,WINDOWS & DOORS
To finalize your project ideas and make sure which you can determine by measuring the widths of
they will really work, the next step is to put all the window and door jambs—do not include the trim.
information down on paper. There are two basic types Next, add these elements to your drawings:
of construction drawings: floor plans and elevation
drawings. These drawings may be required if your • Windows and doors; note which way the
project needs a building permit. doors swing.
Floor plans show a room as seen from • Stairs and their direction as it relates to each story.
above. These are useful for showing overall room • Permanent features such as plumbing fixtures,
dimensions, layouts, and the relationship between major appliances, countertops, built-in furniture,
neighboring rooms. Elevation drawings show a side and fireplaces.
view of a room, usually with one wall per drawing. • Overhead features such as exposed beams or wall
Elevations are made for both the interior and exterior cabinets—use dashed lines.
of a house and generally show more architectural • Plumbing, electrical, and HVAC elements. You
detail than floor plans. may want a separate set of drawings for these
Both floor plans and elevation drawings provide mechanical elements and service lines.
you with a method for planning and recording • Overall dimensions measured from outside the
structural and mechanical systems for your project. home. Use these to check the accuracy of interior
They also help the local building department to ensure dimensions.
your project meets code requirements.
If you will be doing several projects in a short To create elevation drawings, use the same
time, you may want to draw a plan of each complete ¼ inch = 1 foot scale, and draw everything you see on
floor of the home. If you’re doing one isolated project, one wall (each room has four elevations). Include:
you may want to draw the plan of just that room.
• Ceiling heights and the heights of significant
features such as soffits and exposed beams.
• Windows, including the height and width of the
sills and tops of the openings.
• Doors, including the heights (from the floor to
the top of the opening) and widths.
• Trim and other decorative elements.
When your initial floor plans and elevations are
done, use them to sketch your remodeling layout options.
Use tissue overlays to show hidden elements or proposed
changes to a plan. Photographs of your home’s interior
and exterior may also be helpful. Think creatively and
draw many different sketches; the more design options
you consider, the better your final plans will be.
When you have completed your remodeling plans,
draft your final drawings and create a materials list for
A floor plan can help you envision how a new door or the project.
window will impact the living space and traffic patterns.
38 T H E B O O K O F H O M E H O W -T O■ M E A SU R I NG W I N DOWS & DOOR S
A
WINDOWS & DOORS
A B C
B
CDetermine the exact size of your new window or door by measuring the opening carefully. For the width (left), measure between the jack studs in three places: near the top, at the middle, and near the bottom of the opening. Use the same procedure for the height (right), measuring from the header to the sill near the left edge, at the middle, and near the right edge of the opening. Use the smallest measurement of each dimension for ordering the unit.
■ WOR K I NG W I T H PL A NS
Create elevation drawings showing a side view layout of windows and doors, as viewed from both inside and outside the home. Indicate the size of windows and doors, ceiling heights, and the location of wiring and plumbing fixtures.
39
■ HOW TO I NSTA L L A W I N DOW
I nstalling the right windows for your home and region
can instantly trim your energy usage. That’s why,
when choosing windows for an addition, you should
always look for the Energy Star label. A designation
given by the U.S. Department of Energy, the Energy
Star label ensures a window meets or exceeds federal
guidelines for home energy efficiency. An even moreWINDOWS & DOORS
important gauge than simply looking for an Energy
Star label is to read the NFRC label on the window.
Specifically, note the U-factor and Solar Heat Gain
Coefficient (SHGC) ratings for the window. If you
live in a fairly cold region of the country, you want
the lowest U-factor you can find, with a moderate to
high SHGC. If your home is located in a temperate
area with consistently warm temperatures, the SHGC
number is the most important one to you, and it Look for and evaluate energy rating labels, usually attached
should be as low as possible. directly to the glass on new windows.
1 2
Flash the rough sill. Apply 9"-wide self-adhesive flashing Caulk the opening. Apply a 1⁄2"-wide bead of caulk
tape to the rough sill to prevent moisture infiltration below the around the outside edges of the jack studs and header to
window. Install the flashing tape so it wraps completely over seal the window flange in the opening. Leave the rough
the sill and extends 10 to 12" up the jack studs. Fold the rest of sill uncaulked to allow any water that may penetrate the
the tape over the housewrap to create a 3" overlap. Peel off the flashing to drain out.
backing and press the tape firmly in place. Install tape on the
side jambs butting up to the header, and then flash the header.
40 T H E B O O K O F H O M E H O W -T O3 4
WINDOWS & DOORSPosition the window. Set the window unit into the rough Tack the top corners. Drive a roofing nail through each top opening, and center it side to side. Check the sill for level. corner hole of the top window flange to tack it in place. Do not drive the rest of the nails into the top flange yet.
5 6
Plumb the window. Have a helper hold the window in Nail the flanges. Drive 2” roofing nails through the flange place from outside while you work inside. Check the window nailing holes and into the rough sill to secure it. Handnail jamb for square by measuring from corner to corner. If the this flange, being careful not to damage the flange or measurements are the same, the jamb is square. Insert shims window cladding. between the side jambs and rough opening near the top corners to hold the jambs in position. Use additional shims as needed to bring the jamb into square. Recheck the diagonals after shimming.
(continued)
41
7 8WINDOWS & DOORS
Flash the side flanges. Seal the side flanges with flashing Install the drip cap. Cut a piece of metal drip edge to fit
tape, starting 4 to 6" below the sill flashing and ending 4 to 6" over the top window jamb. This is particularly important if your
above the top flange. Press the tape firmly in place. new window has an unclad wooden jamb with preinstalled
brickmold. Set the drip edge in place on the top jamb, and
secure the flange with a strip of wide flashing tape. Do not nail
it. Overlap the side flashing tape by 6". Note: If you plan to trim
the window with wood brickmold or other moldings, install the
drip edge above that trim instead.
9 10
Finish the installation. Cut the shim ends so they are flush Spray minimal expanding foam insulation for windows
with the inside of the wall using a utility knife or handsaw. and doors around the perimeter of the window on the
interior side.
42 T H E B O O K O F H O M E H O W -T O■ HOW TO I NSTA L L A W I N DOW R E PL AC E M E N T SA SH In some cases, the most economical way to upgrade your windows is to replace just the sash (here used as a plural word). You can order replacement liners. Getting replacement sash and liners depends on taking accurate measurements of the openings. The replacement window suppliers will give you very windows that are custom made to fit into your existing specific directions for taking measurements. window frameworks and come with new vinyl jamb
WINDOWS & DOORS1 2
Take careful measurements of your current window sash Remove the old window stops to access the sash. If your sizes and openings according to the directions from the replacement sash provider is not supplying new liners and replacement-sash supplier. stops, save the old ones.
3 4
Install the new liners and stops or replace the old ones Install the new upper and lower sash according to the kit that you removed. supplier’s directions.
43
■ T I P S FOR F R E E I NG ST UC K W I N DOWS
M any of us have experienced difficulty with
opening windows due to swelled wood or
painted channels. Almost as frequent, windows won’t
stay open because of a broken sash cord (on very old
windows) or failed spring-load device. Double-hung
windows with spring-loaded sash tracks require
cleaning and an occasional adjustment of the springsWINDOWS & DOORS
in (or behind) the tracks. Casement windows are often
faulty at the crank mechanisms. If cleaning doesn’t fix
the problem, the crank mechanism must be replaced.
Cut the paint film if the window is painted shut. Insert a
paint zipper (the tool seen above, sold at most hardware
stores) or utility knife between the window stop and the sash,
and slide it down to break the seal.
Place a block of scrap wood against the window sash. Lubricate window channels by rubbing them with a white
Tap very lightly with a hammer to free the window. candle, then opening and closing the window a few times. Do
not use liquid lubricants on wood windows
44 T H E B O O K O F H O M E H O W -T O■ HOW TO LU BR ICAT E CA SE M E N T W I N DOW CR A N K S 1 2 3
WINDOWS & DOORS
SASH
PIVOT POINTS
EXTENSION ARM
CHANNEL KNOBIf a casement window is hard to Disengage the extension arm by Lubricate the track and hinges crank, clean the accessible parts. Open pulling it down and out of the track. with spray lubricant or household oil. the window until the roller at the end Clean the track with a stiff brush, and Wipe off excess lubricant with a cloth, of the extension arm is aligned with the wipe the pivoting arms and hinges with then reattach the extension arm. If that access slot in the window track. a rag. doesn’t solve the problem, repair or replace the crank assembly.
■ HOW TO R E PA I R A CA SE M E N T W I N DOW CR A N K A S SE M BLY 1 2
Disengage the extension arm from the window track, Apply an all-purpose grease to the gears, and reinstall the then remove the molding or cap concealing the crank assembly. Connect the pivot arms, and attach the extension mechanism. Unhinge any pivot arms connected to the window. arm to the window. Test the window operation before installing Remove the screws securing the crank assembly, then remove the cap and molding. the assembly and clean it thoroughly. If the gears are badly worn, replace the assembly. Check a home center or contact the manufacturer for new parts. Note which way the window opens—to the right or left—when ordering replacement parts.
45
■ HOW TO R E PL AC E W I N DOW G L A S S
1 2WINDOWS & DOORS
Wearing heavy leather gloves, remove the broken pieces Apply a thin bed of glazing compound to the wood frame
of glass. Then, soften the old glazing compound using a heat opening and smooth it in place with your thumb. If you are
gun or a hair dryer (carefully). Scrape out softened putty with a having trouble getting the glazing compound to stick, make
putty knife. If a section is difficult to scrape clean, reheat it. sure the product is not too old and dried out—fresh compound
always works better. You can also try applying a coat of shellac
on the wood in the recess if the wood frame is very old.
3 4
Press the new pane into the opening, making sure to Make a rope of glazing compound (about ½" dia.) by rolling
achieve a tight seal with the compound on all sides. Do not it between your hands. Then press it against the pane and the
press all the compound out. Drive glazier’s points into the wood frame. Smooth it in place by drawing a putty knife, held
wood frame to hold the pane in place. Use the tip of a putty at a 45° angle, across its surface. Scrape off excess. Let the
knife to slide the point against the surface of the glass. Install glazing compound dry for at least one week, and then prime
at least two points on each side of the pane. and paint it to match the rest of the sash. When the paint is
dry, scrape off the extra with a razor blade paint scraper.
46 T H E B O O K O F H O M E H O W -T OSTOR M W I N DOWS & DOOR S: R E PA I R I NG
C ompared to removable wood storm windows and screens, repairing combination storm windows is a little more complex. But there are several repairs you can make without too much difficulty, as long as you find the right parts. Take the old corner keys, gaskets,
WINDOWS & DOORSor other original parts to a hardware store that repairs storm windows so the clerk can help you find the correct replacement parts. If you cannot find the right parts, have a new sash built.
Tools & Materials ▸
Tape measure Hammer
Screwdriver Spline cord Release
Scissors Screening, glass tab
Drill Rubber gasket
Utility knife Replacement hardware Remove the metal storm window sash by pressing in
Spline roller Protective equipment the release hardware in the lower rail then lifting the sash out.
Nail set Sash hangers on the corners of the top rail should be aligned
with the notches in the side channels before removal.■ HOW TO R E PL AC E SCR E E N I NG I N A M E TA L STOR M W I N DOW 1 2 3
Pry the vinyl spline from the groove Stretch the new screen tightly Use the concave side of the spline around the edge of the frame with a over the frame so that it overlaps the roller to press the spline into the groove screwdriver. Retain the old spline if edges of the frame. Keeping the screen (it helps to have a partner for this). Cut it is still flexible, or replace it with a taut, use the convex side of a spline away excess screen using a utility knife. new spline. roller to press the screen into the retaining grooves.
47
■ HOW TO R E PL AC E G L A S S I N A M E TA L STOR M W I N DOW
1 2WINDOWS & DOORS
Top
rail
Sash hanger Stile
(corner key)
Retaining
screw
Remove the sash frame from the window, then Set the frame on a flat surface, and disconnect the top rail.
completely remove the broken glass from the sash. Remove Remove the retaining screws in the sides of the frame stiles
the rubber gasket that framed the old glass pane and remove where they join the top rail. After unscrewing the retaining
any glass remnants. Find the dimensions for the replacement screws, pull the top rail loose, pulling gently in a downward
glass by measuring between the inside edges of the frame motion to avoid damaging the L-shaped corner keys that join
opening, then adding twice the thickness of the rubber gasket the rail and the stiles. For glass replacement, you need only
to each measurement. disconnect the top rail.
3 4
Top rail
Corner
key
Stile
Fit the rubber gasket (buy a replacement if the original is Slide the glass pane into the channels in the stiles and
in poor condition) around one edge of the replacement glass bottom rail of the sash frame. Insert corner keys into the top
pane. At the corners, cut the spine of the gasket partway so rail, then slip the other ends of the keys into the frame stiles.
it will bend around the corner. Continue fitting the gasket Press down on the top rail until the mitered corners are flush
around the pane, cutting at the corners, until all four edges are with the stiles. Drive the retaining screws back through the
covered. Trim off any excess gasket material. stiles and into the top rail to join the frame together. Reinsert
the frame into the window.
48 T H E B O O K O F H O M E H O W -T O■ HOW TO DI SA S SE M BL E & R E PA I R A M E TA L SA SH F R A M E 1 2 Crimp
WINDOWS & DOORS
Rail
(bottom) Broken
corner
key
Broken
corner
key
Stile
Retaining Shown cut
screw away for
clarityMetal window sash are held together at the corner joints Corner keys are secured in the rail slots with crimps that by L-shaped pieces of hardware that fit into grooves in the are punched into the metal over the key. To remove keys, drill sash frame pieces. To disassemble a broken joint, start by through the metal in the crimped area using a drill bit the same disconnecting the stile and rail at the broken joint—there is diameter as the crimp. Carefully knock the broken key pieces usually a retaining screw driven through the stile that must from the frame slots with a screwdriver and hammer. be removed.
Replacement corner key3 assembly 4 5
Original corner key assembly
Locate matching replacement Insert the replacement corner key Insert the glass and gasket into the parts for the broken corner key, which assembly into the slot in the rail. Use a frame slots, then reassemble the frame is usually an assembly of two or three nail set as a punch, and rap it into the and drive in retainer screws (for screen pieces. There are dozens of different metal over the corner key, creating a windows, replace the screening). types, so it is important that you save new crimp to hold the key in place. the old parts for reference.
49
■ I NSTA L L I NG PR E H U NG I N T E R IOR DOOR S
I nstall prehung interior doors after the framing work
is complete and the drywall has been installed.
If the rough opening for the door has been framed
accurately, installing the door takes about an hour.
Standard prehung doors have 4½-inch-wide jambs
and are sized to fit walls with 2 × 4 construction and
½-inch wallboard. If you have 2 × 6 construction orWINDOWS & DOORS
thicker wall surface material, you can special order
a door to match, or you can add jamb extensions to
a standard-sized door (photo, below).
Tools & Materials ▸
Level 8d casing nails
Hammer Glue
Handsaw Eye and ear
Prehung interior door protection
Wood shims Work gloves
Tip: Jamb Extensions ▸
Jamb extension
If your walls are built with 2 × 6 studs, you’ll
need to extend the jambs by attaching wood strips
to the edges of the jamb before the door is installed.
Use glue and 4d casing nails when attaching
jamb extensions.
50 T H E B O O K O F H O M E H O W -T O■ HOW TO I NSTA L L A PR E H U NG I N T E R IOR DOOR 1 2 3
WINDOWS & DOORSSlide the door unit into the framed Insert pairs of wood shims driven Anchor the hinge-side jamb with 8d opening so the edges of the jambs from opposite directions into the gap casing nails driven through the jamb are flush with the wall surface and the between the framing members and the and shims and into the jack stud. hinge-side jamb is plumb. hinge-side jamb, spaced every 12”. Check the hinge-side jamb to make sure it is still plumb and does not bow.
4 5
Insert pairs of shims in the gap between the framing Cut the shims flush with the wall surface, using a members and the latch-side jamb and top jamb, spaced handsaw. Hold the saw vertically to prevent damage to the every 12”. With the door closed, adjust the shims so the gap door jamb or wall. Finish the door and install the lockset as between door edge and jamb is 1⁄8” wide. Drive 8d casing nails directed by the manufacturer. Install trim around the door. through the jambs and shims, into the framing members.
51
E N T RY DOOR S
F ew parts of a house have a more dramatic effect
on the way your home is perceived than the main
entry door. A lovely, well-maintained entryway that
new opening until you’ve installed and secured a new
door header that’s approved for the new span distance.
The American Craftsman style door with
is tastefully matched architecturally to the house sidelights) installed in this project has the look and
can utterly transform a home’s appearance. In fact, texture of a classic wood door, but it is actually createdWINDOWS & DOORS
industry studies have suggested that upgrading a plain from fiber-glass. Today’s fiberglass doors are quite
entry door to a higher-end entry door system can convincing in their ability to replicate wood grain,
pay back multiple times in the resale of your house. while still offering the durability and low-maintenance
But perhaps more importantly, depending on your of fiberglass.
priorities, it makes a great improvement in how you
feel about your home. Plus, it usually pays benefits in
home security and energy efficiency as well. Tools & Materials ▸
If you are replacing a single entry door with a
double door or a door with a sidelight or sidelights, Tape measure Framing nails
you will need to enlarge the door opening. Be sure to Level Finish nails
file your plans with your local building department Reciprocating saw Nail set
and obtain a permit. You’ll need to provide temporary Caulk & caulk gun Finishing materials
support from the time you remove the wall studs in the Hammer Eye and ear protection
Shims
After Before
Replacing an ordinary entry door
with a beautiful new upgrade has an
exceptionally high payback in increased
curb appeal and in perceived home
value, according to industry studies.
52 T H E B O O K O F H O M E H O W -T O■ HOW TO R E PL AC E A N E N T RY DOOR 1 2
WINDOWS & DOORSRemove the old entry door by cutting through the fasteners Frame in the new rough opening for the replacement driven into the jamb with a reciprocating saw. If the new door door. The instructions that come with the door will or door system is wider, mark the edges of the larger rough recommend a rough opening size, which is usually sized opening onto the wall surface. If possible, try to locate the to create a ½” gap between the door and the studs and new opening so one edge will be against an existing wall stud. header. Patch the wall surfaces. Be sure to include the thickness of the new framing you’ll need to add when removing the wall coverings.
3 4
Cut metal door dripcap molding to fit the width of the Unpack the door unit and set it in the rough opening to opening and tuck the back edge up behind the wallcovering make sure it fits correctly. Remove it. Make sure the subfloor is at the top of the door opening. Attach the dripcap with caulk clean and in good repair, and then apply heavy beads of caulk only–do not use nails or screws. to the underside of the door sill and to the subfloor in the sill installation area. Use plenty of caulk.
(continued)
53
5 6WINDOWS & DOORS
Set the door sill in the threshold and raise the unit up so it Use a 6' level to make sure the unit is plumb and then
fits cleanly in the opening, with the exterior trim flush against tack it to the rough opening stud on the hinge side, using
the wall sheathing. Press down on the sill to seat it in the caulk pairs of 10d nails driven partway through the casing on the
and wipe up any squeeze-out with a damp rag weatherstripped side of the door (or the sidelight). On single,
hinged doors, drive the nails just above the hinge locations.
Note: Many door installers prefer deck screws over nails when
attaching the jambs. Screws offer more gripping strength and
are easier to adjust, but covering the screw heads is more
difficult than filling nail holes.
7 8
Drive wood shims between the jamb and the wall studs to Drive shims between the jamb on the latch side of the unit
create an even gap. Locate the shims directly above the pairs and into the wall stud. Only drive the nails part way. Test for
of nails you drove. Double check the door with the level to plumb again and then add shims at nail locations (you may
make sure it is still plumb. need to double-up the shims, as this gap is often wider than
the one on the hinge side). Check to make sure the door jamb
is not bowed.
54 T H E B O O K O F H O M E H O W -T O9 10
WINDOWS & DOORSDrive finish nails at all remaining locations, following the Use a nail set to drive the nail heads below the wood surface. nailing schedule in the manufacturer’s installation instructions. Fill the nail holes with wood putty (you’ll get the best match if you apply putty that’s tinted to match the stained wood after the finish is applied). The presence of the wood shims at the nail locations should prevent the jamb from bowing as you nail.
11 12
Install the lockset, strikeplates, deadbolts or multipoint Apply your door finish if it has not yet been applied. Read locks, and any other door hardware. If the door finish has the manufacturer’s suggestions for finishing very closely and not been applied, you may want to do so first, but generally follow the suggested sequences. Some manufacturers offer it makes more sense to install the hardware right away so finish kits that are designed to be perfectly compatible with the door can be operated and locked. Attach the door sill their doors. Install interior case molding and caulk all the to the threshold and adjust it as needed, normally using the exterior gaps after the finish dries. adjustment screws (inset).
55
DOOR S: BI FOL D
B ifold doors provide easy access to a closet without
requiring much clearance for opening. Most
home centers stock kits that include two pairs of
Tools & Materials ▸
prehinged doors, a head track, and all the necessary Tape measure Head track
hardware and fasteners. Typically, the doors in these Level Mounting hardwareWINDOWS & DOORS
kits have predrilled holes for the pivot and guide posts. Straightedge Panhead screws
Hardware kits are also sold separately for custom (optional) Flathead screws
projects. There are many types of bifold door styles, Drill Protective
so be sure to read and follow the manufacturer’s Screwdriver equipment
instructions for the product you use. Prehinged bifold doors
A variety of designer bifold doors are available for installation between rooms and closets. They provide the same attractive
appearance as French doors but require much less floor space.
56 T H E B O O K O F H O M E H O W -T O■ HOW TO I NSTA L L BI FOL D DOOR S 1 2
WINDOWS & DOORSCut the head track to the width of the opening using a Measure and mark each side jamb at the floor for the hacksaw. Insert the roller mounts into the track, then position anchor bracket so the center of the bracket aligns exactly with the track in the opening. Fasten it to the header using the center of the head track. Fasten the brackets in place with panhead screws. flathead screws.
3 4
Check the height of the doors in the opening, and trim Fold one pair of doors closed and lift into position, inserting if necessary. Insert pivot posts into predrilled holes at the the pivot and guide posts into the head track. Slip the bottom bottoms and tops of the doors. Insert guide posts at the tops of pivot post into the anchor bracket. Repeat for the other pair the leading doors. Make sure all posts fit snugly. of doors. Close the doors and check alignment along the side jambs and down the center. If necessary, adjust the top and bottom pivots following the manufacturer’s instructions.
57
H A N DL E SE T S A N D DE A DBOLT S
I nstalling a handleset (door knob) is easy if you
have interior or exterior doors that are predrilled
with holes for each. In fact, it is relatively difficult to
the door to the centerpoint of the predrilled hole. In
almost all cases it is either 23⁄8" or 2¾". The holes
themselves are a standard 21⁄8" in diameter. In addition
find any doors these days that are pure slabs without to your desired finish, other questions to answer
predrilled lockset and bolt holes. Pretty much all include whether you want a lever or a knob andWINDOWS & DOORS
exterior doors and many interior doors also have a whether you want the knob or lever to be keyed. If you
predrilled hole for a deadbolt. If you are adding these are buying both a handleset and a deadbolt, it is best
to a new door or replacing them on an old one, the and easiest to buy a packaged matched set, where both
main thing to know when you go shopping is the are keyed the same. You can also buy programmable
backset distance. This is measured from the edge of handlesets that use punch codes rather than keys.
TIP: Many handlesets and deadbolts can be adjusted to either TIP: If your door does not come with predrilled handleset
a 23⁄8" or 2¾" backset by twisting a fitting on the strikebolt or or deadbolt holes, use the template provided by the
latchbolt to make it shorter or longer. manufacturer to locate the correct position for drilling your
own hole with a hole saw.
■ HOW TO I NSTA L L A H A N DL E SE T I N A PR E DR I L L E D DOOR
1 2
Insert the latch bolt into the 1" -dia. hole in the door edge. Insert the flat spindle from the outside handle (on exterior
The latch bolt can be installed simply by setting the round doors) into the matching slotted hole in the latchbolt. If you
housing at the end into the door edge by rapping with a are installing a lever type, the lever should be horizontal and
piece of scrapwood or mallet. If your door edge has a pre-cut pointing away from the door edge.
mortise around the latch hole, use the optional, rectangular
mounting plate that can be attached to the end of the bolt
and then screwed into the mortise. Make sure the latchbolt is
oriented so the beveled edge faces the closing direction.
58 T H E B O O K O F H O M E H O W -T O3 4
WINDOWS & DOORSInsert the other door handle into the hole so that its Attach the latch strike plate to the door jamb. If you have a screw mounting holes align with the predrilled holes in the prehung door, the mortise for the latch plate is probably precut. latch mechanism. Use the long screws provided by the Otherwise, smear some chalk on the end of the latchbolt, close manufacturer. Tighten both screws, making sure you hit the the door to mark where it hits the jamb, and cut a mortise mounting holes inside, drawing the two handle cylinders to fit with a 1” wood chisel. Test the closing action and make together securely. adjustments to the strike plate position as needed.
■ HOW TO I NSTA L L A DE A DBOLT 1 2
Set the strike bolt length to 23⁄8” or 2¾” (see previous page) Insert the flat spindle from the outer deadbolt cylinder and then drive the round bolt into the door edge; or use the into the bolt mechanism slot. The key slot should be vertical, optional mounting plate if your door has a precut deadbolt with the brand name on the cylinder reading normally. mortise in the edge.
3 4
With the thumblatch vertical and the bolt withdrawn, Screw the strike plate into the mortise around the hole use long screws (provided with the deadbolt) to draw the for the bolt in the door jamb (see step 4 above). For security two deadbolt cylinders together tightly. Test the thumblatch reasons, at least one of the screws used to attach the strike to make sure the bolt extends and retracts smoothly and plate should be 3” to 4” long so it extends past the jamb and completely. If not, try removing the thumblatch cylinder, into the framing member in the door rough opening. flipping it 180°, and then reattaching.
59
STOR M DOOR S
S torm doors protect the entry door from driving rain
or snow. They create a dead air buffer between
the two doors that acts like insulation. When the
screen panels are in place, the door provides great
ventilation on a hot day. And, they deliver addedWINDOWS & DOORS
security, especially when outfitted with a lockset and a
deadbolt lock.
If you want to install a new storm door or
replace an old one that’s seen better days, your
first job is to go shopping. Storm doors come in
many different styles to suit just about anyone’s
design needs. And they come in different materials,
including aluminum, vinyl, and even fiberglass.
(Wood storm doors are still available but not in
preassembled form.) All these units feature a
prehung door in a frame that is mounted on the
entry door casing boards. Depending on the model
you buy, installation instructions can vary. Be sure to
check the directions that come with your door before
starting the job.
Tools & Materials ▸
Drill/driver Masking tape
Tape measure Hacksaw
Finish nails Level
Screwdriver Primer
Paintbrush Paint
Hammer Eye and ear protection
A quality storm door helps seal out cold drafts, keeps rain
and snow off your entry door, and lets a bug-free breeze into
your home when you want one.
60 T H E B O O K O F H O M E H O W -T O■ HOW TO I NSTA L L A STOR M DOOR 1 2
WINDOWS & DOORSTest-fit the door in the opening. If it is loose, add a shim to Install the drip edge molding at the top of the door the hinge side of the door. Cut the piece with a circular saw opening. The directions for the door you have will explain and nail it to the side of the jamb, flush with the front of exactly how to do this. Sometimes it’s the first step, like we the casing. show here; otherwise it’s installed after the door is in place.
3 4
Measure the height of the opening and cut the hinge flange Lift the door and push it tightly into the opening. Partially to match this measurement. Use a hacksaw and work slowly drive one mounting screw near the bottom and another near so the saw won’t hop out of the cut and scratch a visible area the top. Check the door for plumb, and when satisfied, drive all of the hinge. the mounting screws tight to the flange.
(continued)
61
5 6WINDOWS & DOORS
Measure from the doorway sill to the rain cap to establish Cut the latch-side flange with a hacksaw. Work carefully
the length of the latch-side mounting flange. so you don’t pull out the weatherstripping from the flange
channel as you cut. Install the flange with screws.
7 8
To install the door sweep, slide it over the bottom of the Mount the lockset on the door. Tape can help hold the
door and install its mounting screws loosely. Make sure the outside hardware in place while you position the inner latch
sweep forms a tight seal with the sill, then tighten the screws. and tighten the screws.
62 T H E B O O K O F H O M E H O W -T O9 10
WINDOWS & DOORSInstall the strike plates for both the lockset (shown here) Begin installing the door closer by screwing the jamb and the deadbolt locks. These plates are just screwed to bracket in place. Most of these brackets have slotted screw the door jamb where the lock bolt and deadbolt fall. Install holes so you can make minor adjustments without taking off the deadbolt. the bracket.
11 12
Install the door closer bracket on the inside of the door. Adjust the automatic door closer so it closes the door Then mount the closer on the jamb bracket and the door completely without slamming it. The adjustment is usually bracket. Usually the closer is attached to these with some form made by turning a set screw in and out with a screwdriver. of short locking pin.
63
F I X I NG COM MON DOOR PROBL E M S
M any door problems are caused by loose hinges.
When hinges are loose, the door won’t hang
right, causing it to rub and stick and throw off the
latch mechanism. The first thing to do is check the
hinge screws. If the holes for the hinge screws are
worn and won’t hold the screws, try the repair on theWINDOWS & DOORS
next page. If the hinges are tight but the door still
rubs against the frame, sand or plane down the door’s
edge. Door latch problems can occur for a number
of other reasons, including door warpage, swollen
wood, sticking latchbolts, and paint buildup. If you’ve
addressed those issues and the door still won’t stay
shut, it’s probably because the door frame is out of
square. This happens as a house settles with age; you
can make minor adjustments by filing the strike plate
on the door frame. If there’s some room between the
frame and the door, you can align the latchbolt and
strike plate by shimming the hinges. Or, drive a couple
of extra-long screws to pull the frame into adjustment.
Common closet doors, such as sliding and bifold
types, usually need only some minor adjustments and
lubrication to stay in working order.
Door locksets tend to be very reliable, but they
do need to be cleaned and lubricated occasionally.
One simple way to keep an entry door lockset working
smoothly is to spray a light lubricant into the keyhole,
then move the key in and out a few times. Don’t use
Sticking doors usually leave a mark where they rub against
graphite in locksets, as it can abrade some the door frame. Warped doors may resist closing and feel
metals with repeated use. springy when you apply pressure. Check for warpage with a
straightedge. Draw pencil lines across the wear areas and sand
until the marks disappear. Recheck and repeat if necessary.
64 T H E B O O K O F H O M E H O W -T O■ HOW TO R E MOV E A DOOR 1 2
WINDOWS & DOORSDrive the lower hinge pin out using a screwdriver and Remove the door and set it aside. Clean and lubricate the hammer. Have a helper hold the door in place, then drive out hinge pins before reinstalling the door. the upper (and center, if applicable) hinge pins. Once you have the hinge pin started, you may find it easier to extract it with pliers.
■ HOW TO T IG H T E N A LOOSE H I NG E PL AT E 1 2 3
Remove the door from the hinges. Coat wooden golf tees or wood Drill small pilot holes in the new wood Tighten any loose screws on the door dowels with wood glue, and drive them patch, and reinstall the hinge. jamb or the door itself. If the wood won’t into the worn screw holes. If necessary, hold the screws tightly, remove all the drill out the screw holes to accept hinge plate screws to access the dowels—it’s better than pounding too screw holes. hard on the dee or dowels and splitting the jamb wood. Let the glue dry, then cut off excess wood with a sharp utility knife.
65
■ T I P S FOR A L IG N I NG A L ATCH BOLT A N D ST R I K E PL AT EWINDOWS & DOORS
Install a thin cardboard shim behind the bottom hinge to Remove two hinge screws from the top or bottom hinge,
raise the position of the latchbolt. To lower the latchbolt, shim and drive a 3" wood screw into each hole. The screws will
behind the top hinge. Reinstall the hinge plate. reach the framing studs in the wall and pull the door jamb,
changing the angle of the door. Add long screws to the top
hinge to raise the latchbolt or to the bottom hinge to lower it.
■ T I P S FOR ST R A IG H T E N I NG A WA R PE D DOOR
STOP
Adjust the door trim to follow the door. You can do this by
removing or loosening the doorstop molding and reattaching
it to conform to the door’s warped profile. You likely will
have some touch-up work to do on the door jamb where the
doorstop edge has moved.
If the warpage is slight, you may be able to straighten it by
removing it and placing heavy weights on the convex side
of the warpage. Leave the weights on the door for several
days, and check it periodically with a straightedge. This has a
relatively low chance of success but may be worth a try.
66 T H E B O O K O F H O M E H O W -T O■ T I P S FOR F R E E I NG A ST ICK I NG DOOR
WINDOWS & DOORSTighten all of the hinge screws. If the door still sticks, use light pencil lines to mark the areas where the door rubs against the door jamb. Remove the door and sand the sticking points. You may be able to get away with sanding the door while it is still hanging. Replace the door and test the fit. If the sanding has not fixed the sticking, remove it again and go to the next step.
HEEL
TOE KNOBSecure the door on-edge. If the door has veneered surfaces, Apply clear sealer or paint to the sanded or planed area sand back the veneer edges slightly so they do not catch the and any other exposed surfaces of the door. This will prevent plane blade and splinter. Grip the toe knob and handle firmly, moisture from entering the wood and is especially important and plane with long, smooth strokes. You could also use a belt for entry doors. sander or a power planer for this step if you are not good with a hand plane—it is an acquired skill. Check the door’s fit, then sand the planed area smooth.
67
W E AT H E R I Z I NG DOOR S A N D W I N DOWS
N o matter whether you live in a hot or a cold
climate, weatherizing your home’s windows and
doors can pay off handsomely. Heating and cooling
Weatherizing your home is an ideal do-it-yourself
project, because it can be done a little at a time,
according to your schedule. In cold climates, the best
costs may account for over half of the total household time of the year to weatherize is the fall, before it
energy bill. Since most weatherizing projects are turns too cold to work outdoors.
relatively inexpensive, you can recover your investment Generally, metal and metal-reinforced weatherWINDOWS & DOORS
quickly. In fact, in some climates, you can pay back the stripping is more durable than products made of
cost of a weatherproofing project in one season. plastic, rubber, or foam. However, even plastic,
If you live in a cold climate, you probably already rubber, and foam weather stripping products have a
understand the importance of weatherizing. The wide range of quality. The best rubber products are
value of keeping warm air inside the house during a those made from neoprene rubber—use this whenever
cold winter is obvious. From the standpoint of energy it’s available.
efficiency, it’s equally important to prevent warm air
from entering the house during summer.
E F
A D
H
G
B
C
Weatherizing products commonly found in home centers foam (D); silicone window and door caulk (E); open-cell foam
include clear film, heat-shrink window insulator kit (A); an caulk-backer rod (F); self-adhesive, closed-cell foam weather
aluminum door threshold with vinyl weather stripping insert stripping coil (G); flexible brass weather stripping coil, also
(B); a nail-on, rubber door sweep (C); minimal expanding spray called V-channel, (H).
68 T H E B O O K O F H O M E H O W -T O■ T I P S FOR W E AT H E R I Z I NG W I N DOWS A N D DOOR S
WINDOWS & DOORSInstall a storm door to decrease drafts and energy loss Caulking is a simple and inexpensive way to fill narrow through entry doors. Look for an insulated storm door with a gaps, indoors or out. One primary spot for heat loss is the gap continuous hinge and seamless exterior surface. between the window brickmold and the exterior wall.
A felt, bristle, or rubber door sweep seals out drafts, even if you have an uneven floor or a low threshold.
(continued)
69WINDOWS & DOORS
Patio door: Use rubber compression strips to seal the Cut two pieces of metal tension strip or V-channel the full
channels in patio door jambs, where movable panels fit when height of the door opening, and cut another to full width.
closed. Also install a patio door insulator kit (plastic sheeting Use wire brads to tack the strips to the door jambs and door
installed similarly to plastic sheeting for windows) on the header on the interior side of the doorstops. Attach metal
interior side of the door. weather stripping from the top down to help prevent buckling.
Flare out the tension strips with a putty knife to fill the gaps
between the jambs and the door when the door is in the
closed position (do not pry too far at a time).
Add reinforced felt strips to the edge of the doorstop on Sliding windows: Treat side-by-side sliding windows as
the exterior side. The felt edge should form a close seal with if they were double-hung windows turned 90°. For greater
the door when closed. Drive fasteners only until they are flush durability, use metal tension strips, rather than self-adhesive
with the surface of the reinforcing spine—overdriving will compressible foam, in the sash track that fit against the edge
cause damage and buckling. of the sash when the window is closed.
70 T H E B O O K O F H O M E H O W -T O
WINDOWS & DOORSCasement windows: Attach self-adhesive foam or rubber Storm windows: Create a tight seal by attaching foam compression strips on the outside edges of the window stops. compression strips to the outside of storm window stops. After installing the storm window, fill any gaps between the exterior window trim and the storm window with caulk backer rope.
BOTTOM SASH (RAISED)
TOP SASH (LOWERED)Lower sash of a double-hung window. Wipe down the Upper sash of a double-hung window. Seal the gap underside of the bottom window sash with a damp rag, and let between the top sash and the bottom sash on double-hung it dry; then attach self-adhesive compressible foam or rubber windows. Lift the bottom sash and lower the top sash to to the underside of the sash. Use high-quality hollow neoprene improve access, and tack metal V-channel to the bottom rail strips, if available. This will create an airtight seal when the of the top sash using wire brads. The open end of the “V” window is locked in position. should be pointed downward so moisture cannot collect in the channel. Flare out the V-channel with a putty knife to fit the gap between the sash.
71
L A M I NAT E F LOOR I NGFLOORS
These samples of laminates sold at major home improvement centers show the enormous variety of looks that are available.
Today’s laminate floors require close inspection to distinguish them from genuine wood.
Tools & Materials ▸
Eye & ear protection Jigsaw Hammer
Work gloves Hole saw Level
Utility knife Pull bar Liquid floor leveler (if necessary)
Tape measure Tapping block Nails (as needed)
Power miter saw Rubber mallet Sheet underlayment kit with clear tape
Circular saw Rubber gloves Laminate flooring
Pry bar Compass Flooring spacers
72 T H E B O O K O F H O M E H O W -T O■ HOW TO PR E PA R E T H E F L OOR FOR L A M I NAT E F L OOR I NG 1 2
FLOORSRemove baseboard shoe moldings using a small pry bar. Remove the old flooring, if necessary. Before continuing If your trim style does not include shoe moldings, as is the with preparation, unpack the flooring and stack it in the room case if you have ranch-style moldings, remove the entire being floored, to allow the temperature and moisture levels baseboard molding. Carefully removed baseboards can be to stabilize. easily reinstalled.
3 4
Using a long level or other straightedge, check the floor for Using a prybar and hammer, loosen and pry up the dips or crowns, and if necessary correct these. Loose tackstrip that held the carpet in place. The tackstrip may break underlayment can be nailed down, and small dips can be apart as you work; use care to avoid injuring yourself on the leveled out with liquid floor leveler. sharp tacks. OPTION: On concrete, install a DRIcore subfloor to raise the new floor slightly above the slab. (continued)
73
Plan the layout. Measure the width
of the room and subtract ¾" to
accommodate the 3⁄8" gap needed along
5
each wall. Now, divide this number by
the width of the flooring planks to arrive
at the number of rows of flooring you
will need. If the resulting number of
rows gives you a partial fraction that is
more than ½ the plank width, rip planks
for the first row to this measurement.
But if the partial fraction is less than
½ the plank width, then divide this
measurement by 2, and plan to rip
both the first and the last rows to this
measurement. The goal is to avoid a
very narrow strip on one side of the
room only.FLOORS
Install the required sheet underlay-
ment. Cut the underlayment sheets to
fit using a utility knife, then tape sheets
6
together to cover the floor using clear
tape. (Some underlayment products
unfold, with self-adhesive edges.)
Follow manufacturer’s recommendation
for overlap between sheets.
NOTE: On concrete floors, you
will need to install a 6-mil sheet
plastic vapor barrier, then the sheet
underlayment; or install a DRIcore
raised underlayment.
Install 3⁄8"-thick spacers around
each wall, spaced every 2'. A flooring
installation kit specified by your
7
manufacturer may have these spacers
included; or, you can trim wood shims to
this thickness and use them as spacers.
74 T H E B O O K O F H O M E H O W -T O■ HOW TO I NSTA L L A F L OAT I NG L A M I NAT E F L OOR 1
FLOORSInspect each plank, and reject any that are scarred or that VARIATION: If your wall is irregular, using a compass to have damaged tongues or grooves. For the first row of planks trace the wall outline on the plank, then use a jigsaw to cut along the wall, remove the tongues along the long sides of the the plank to conform to the wall’s contours. planks using a circular saw or table saw. NOTE: If you are ripping the first row down to accommodate a partial plank, then make sure to cut away the tongue side of the plank.
2 3
Cross-cut a plank into 1⁄3- and 2⁄3-length segments. Begin laying the first row using the planks with the tongues These pieces will be used to start the second and third cut away, beginning with a full-length piece in the corner. Make rows, respectively. sure to maintain a 3⁄8” gap along both walls. For the second piece, align the end tongue-and-groove, and snap into place. At the last plank in the row, cut the plank to fit with a miter saw, maintaining the 3⁄8” gap to the wall.
(continued)
75
4 5FLOORS
Install the subsequent rows of planks, alternating full If necessary, tap on the opposite end of the plank with a
plank, 2⁄3-length plank, and 1⁄3-length plank, so that joints are tapping block to snug up the joint. Take care not to damage
staggered in a repeating pattern. To fit each plank, first insert the plank.
the tongue into the edge groove of the previous row of planks,
then slide it laterally until the new plank butts up to the end of
the preceding piece. Snap downward to lock into place.
6 7
At the last piece in the row, cut length to size, then fit the As you install the last row, lay each full piece against
piece into the edge groove, and use the pull bar and hammer the wall on top of the last installed piece, with a scrap plank
to lightly draw the piece back to secure the end joint. positioned vertically against the wall as a spacer. Trace the
wall contour onto the plank.
76 T H E B O O K O F H O M E H O W -T O
Cut along the scribed lines of the8 last planks using a jigsaw.
FLOORS
To install the pieces of the final9 row, slide the long-side tongue into the groove of the previous row, with the ends aligned. Use the pull bar and hammer to work along the length of the plank, pulling toward you to gently secure the joint.
Reinstall the trim moldings that10 were removed, covering the gaps between the flooring and the wall. Remember: the floating floor needs to expand and contract, so make sure to drive finish nails at an angle into the wall, not into the flooring.
77
V I N Y L T I L E : I NSTA L L I NG
A s with any tile installation, resilient tile requires
carefully positioned layout lines. Before committing
to any layout and applying tile, conduct a dry run to
installing the tile is a fairly quick process. Be sure
to keep joints between the tiles tight and lay the
tiles square.
identify potential problems. Tiles with an obvious grain pattern can be
Keep in mind the difference between reference laid so the grain of each tile is oriented identically
lines (see opposite page) and layout lines. Reference throughout the installation. You can also use the
lines mark the center of the room and divide it into quarter-turn method, in which each tile has its pattern
quadrants. If the tiles don’t lay out symmetrically along grain running perpendicular to that of adjacent
these lines, you’ll need to adjust them slightly, creating tiles. Whichever method you choose, be sure to be
layout lines. Once layout lines are established, consistent throughout the project.
Tools & Materials ▸FLOORS
Tape measure Heat gun Flooring adhesive (for dry-back tile) ⁄16" notched trowel
1
Chalk line Resilient tile 1
⁄8" spacer Ceramic tile cutter
Framing square Pencil Threshold material (if necessary) Protective equipment
Utility knife Cardboard
Resilient tiles have a pattern layer that is bonded to a vinyl Check for noticeable directional features, like the grain of
base and coated with a transparent wear layer. Some come with the vinyl particles. You can set the tiles in a running pattern so
adhesive preapplied and covered by a paper backing, others the directional feature runs in the same direction (top), or in a
have dry backs and are designed to be set into flooring adhesive. checkerboard pattern using the quarter-turn method (bottom).
78 T H E B O O K O F H O M E H O W -T O■ HOW TO M A K E R E F E R E NC E L I N E S FOR T I L E I NSTA L L AT ION 1 2
Y
X
FLOORS
XPosition a reference line (X) by measuring along opposite Measure and mark the centerpoint of the chalk line. sides of the room and marking the center of each side. Snap a From this point, use a framing square to establish a second chalk line between these marks. reference line perpendicular to the first one. Snap the second line (Y) across the room.
3 4
5'
4'
Y
3'
XCheck the reference lines for squareness using the 3-4-5 Measure the distance between the marks. If the reference triangle method. Measure along reference line X and make a lines are perpendicular, the distance will measure exactly mark 3 ft. from the centerpoint. Measure from the centerpoint 5 ft. If not, adjust the reference lines until they’re exactly along reference line Y and make a mark at 4 ft. perpendicular to each other.
79
■ HOW TO I NSTA L L DRY- BAC K E D R E SI L I E N T T I L E
1 2FLOORS
Snap perpendicular reference lines with a chalk line (see If you shift the tile layout, create a new line that is parallel
previous page). Dry-fit tiles along layout line Y so a joint falls along to reference line X and runs through a tile joint near line X. The
reference line X. If necessary, shift the layout to make the layout new line, X1, is the line you’ll use when installing the tile. Use a
symmetrical or to reduce the number of tiles that need to be cut. different colored chalk to distinguish between lines.
3 4
Y
Y1
X
X1
Dry-fit tiles along the new line, X1. If necessary, adjust the If you adjusted the layout along X1, measure and make a
layout line as in steps 1 and 2. new layout line, Y1, that’s parallel to reference line Y and runs
through a tile joint. Y1 will form the second layout line you’ll
use during installation.
80 T H E B O O K O F H O M E H O W -T O5 6
FLOORSApply adhesive around the intersection of the layout lines Spread adhesive over most of the installation area, covering using a trowel with 1⁄16” V-shaped notches. Hold the trowel at a three quadrants. Allow the adhesive to set according to the 45° angle and spread adhesive evenly over the surface. manufacturer’s instructions, then begin to install the tile at the intersection of the layout lines. You can kneel on installed tiles to lay additional tiles.
7 8
B
AWhen the first three quadrants are completely tiled, To cut tiles to fit along the walls, place the tile to be cut spread adhesive over the remaining quadrant, then finish (A) face up on top of the last full tile you installed. Position a setting the tile. 1 ⁄8”-thick spacer against the wall, then set a marker tile (B) on top of the tile to be cut. Trace along the edge of the marker tile to draw a cutting line.
(continued)
81
Outside Corners ▸ 9FLOORS
To mark tiles for cutting around outside corners,
make a cardboard template to match the space,
keeping a 1⁄8" gap along the walls. After cutting
the template, check to make sure it fits. Place the
template on a tile and trace its outline. Cut tile to fit using a ceramic-tile cutter to make straight cuts.
You may use a straightedge guide and utility knife instead.
10 11
Install cut tiles next to the walls. If you’re precutting all tiles Check the entire floor. If you find loose areas, press down
before installing them, measure the distance between the wall on the tiles to bond them to the underlayment. Install metal
and install tiles at various points in case the distance changes. threshold bars at room borders where the new floor joins
another floor covering.
82 T H E B O O K O F H O M E H O W -T O■ HOW TO I NSTA L L SE L F-A DH E SI V E R E SI L I E N T T I L E 1 2
FLOORSOnce your reference lines are established, peel off the Rub the entire surface of each tile to thoroughly bond paper backing and install the first tile in one of the corners the adhesive to the underlayment. Begin installing tiles formed by the intersecting layout lines. Lay three or more tiles in the interior area of the quadrant. Keep the joints tight along each layout line in the quadrant. between tiles.
3 4
Finish setting full tiles in the first quadrant, then set the full Continue installing the tile in the remaining quadrants until tiles in an adjacent quadrant. Set the tiles along the layout lines the room is completely covered. Check the entire floor. If you first, then fill in the interior tiles. find loose areas, press down on the tiles to bond them to the underlayment. Install metal threshold bars at room borders where the new floor joins another floor covering.
83
C E R A M IC F LOOR T I L E
A lthough the floor tiles shown in the steps that
follow are porcelain, this process would be the
same if you were installing ceramic or stone tiles. In
Tools & Materials ▸
all cases, a successfully tiled floor relies on proper ¼" square-notched trowel
preparation. That starts with laying down a stable, Rubber mallet
secure surface for the tile. But the most important Tile cutter
step for the look of the finished floor is snapping Tile nippers
the chalk lines and dry fitting to determine the most Handheld tile cutter
visually pleasing tile placement. Beyond that, work Needlenose pliers
carefully and steadily, using spacers throughout to Grout float
maintain proper spacing, and be careful never to walk Grout sponge
on a newly tiled floor. This means planning so that you Soft cloth
never tile yourself into a corner. Plan carefully, pay Thinset mortar
attention when laying the tiles, and work within your Tile
Tile spacersFLOORS
own abilities and capacity, and you’ll wind up with a
long-lasting, beautiful tile floor. Grout
Latex grout additive
Wall adhesive
2 × 4 lumber
Grout sealer
Tile caulk
Sponge brush
Cementboard
Chalk line
Tape measure
Drill
Paddle bit
Caulk gun
1¼" cementboard screws
Fiberglass-mesh wallboard tape
Utility knife or grout knife
Threshold material
Jigsaw or circular saw
with a tungsten-carbide blade
Rounded bullnose tile
Eye and ear protection
Work gloves
84 T H E B O O K O F H O M E H O W -T O■ HOW TO I NSTA L L CE R A M IC F L OOR T I L E 1 2
FLOORSScrew the tile backer board down to the subfloor with Draw reference lines and establish the tile layout. Check 1¼” self-piloting screws driven every 2” around the edge. Tape that the lines are square to each other using the 3-4-5 method. the seams with fiberglass mesh tape and finish the backer Dry-lay 2 half rows of tiles in place, running from the center in board surface. 2 directions out to the wall. Determine if the layout leaves less than 1⁄3 of a tile at either wall, and adjust your reference lines if it does.
3
Mix a batch of thinset mortar and spread it evenly across OPTION: Build a grid system of chalk lines based on the a square along both reference lines of the quadrant. Use the actual dimensions of your tiles, including the grout lines. A notched edge to create furrows, being careful not to press grid system ensures that you will stay on track and it helps down all the way to the backer board. you divide the project into small sections so you can apply the correct amount of thinset without guessing.
(continued)
85
4FLOORS
Press the first tile down into the mortar at the corner of the VARIATION: For 16 × 16" or larger tiles or uneven stone, use a
quadrant where the reference lines intersect. Twist it slightly larger trowel with notches that are at least ½" deep.
and press down. Use a putty knife to pull the tile up to check
that the mortar consistency is correct and coating all areas
on the bottom of the tile. Press the tile back into position. Use
a rubber mallet to gently tap the center area of the tile to set
it properly.
5
Continue laying tiles along one row, using spacers to VARIATION: For mosaic sheets, use a 3⁄16" V-notched trowel
maintain spacing between tiles. Use the appropriate spacers to spread the mortar and a grout float to press the sheets into
for the size tile you are laying, and stand them upright; do the mortar. Apply pressure gently to avoid creating an uneven
not lay spacers flat at tile intersections because they will be surface.
impossible to remove from the mortar and can compromise
the integrity of the grout lines.
86 T H E B O O K O F H O M E H O W -T O6
FLOORSTo make sure tiles are level with one another, place a straight 2 × 4 across several tiles in a row and tap the top of the board with a rubber mallet.
7 8
As you work, clean up any mortar on the top of the tiles Lay the rest of the tile in the remaining area of the quadrant, as soon as you detect it. Use a damp sponge to wipe up the repeating steps 2 through 7. Be careful to plan tile placement mortar completely, to ensure it doesn’t dry on the surface of so that you don’t tile yourself into a corner. Avoid stepping or the tile. kneeling on the laid tiles.
(continued)
87
9 10 Spacer (= 2 grout lines)
Full tile
Tile to be cut
Cutting lineFLOORS
In corners and against walls, leave a gap of at least To mark tile for cutting so it will fit between the end or edge
¼" between the tiles and the walls or cabinets. Make sure of a row and the wall, lay the tile to be cut directly on top
the gap is still narrow enough that your base shoe molding of the full tile it will sit next to. Stand one or two tiles up flat
or trim will cover it. against the wall as spacers (this will account for an expansion
and the grout space between tiles) and lay another tile on top
of the tile to be marked, with the edge butted against the tiles
on the wall. Mark the second tile for cutting. Check the dry fit
and then apply mortar for two partial tiles at a time and set
them in place, leaving an expansion gap between the tile edge
and the wall or obstruction.
11 12
Measure, cut, and install tiles that require notches or curves Continue laying tiles until the floor is complete. Allow
to fit around obstacles, such as exposed pipes or toilet drains. 24 hours for the mortar to dry and then remove the spacers.
To prepare for grouting, use painter’s tape to protect any trim
that abuts the tiled surface.
88 T H E B O O K O F H O M E H O W -T O13 14
FLOORSMix the grout using the drill and paddle bit. Follow the Start in a corner and pour a small amount of grout onto the instructions for the grout you’re using. tiles. Use the float to spread the grout out from the corner, working in smooth arcs and pressing the grout into the spaces NOTE: When mixing grout for porous tile, such as unsealed between tiles. Hold the float at about a 60° angle and work in a quarry or natural stone, include an additive with a release figure-eight motion. Work on 4-tile sections. agent to prevent the grout from bonding to the tile surfaces.
15 16
As you finish one small quadrant of tile, use the float and Wipe a damp grout sponge diagonally over about 2 sq. ft. a small trowel to clean the excess grout off the surface of the of the floor to remove grout residue. Rinse the sponge in tiles. Continue applying the grout at a 45° angle to the joints cool water between passes. Be careful not to press so hard until you’ve finished about 25 sq. ft. of the floor. you pull grout out of the joints, but use as many passes as necessary to clean the surface of the tiles. Change the rinse water frequently.
89
ST R I P & PL A N K F LOOR S
I nstalling tongue-and-groove hardwood strips or
planks is straightforward. They can be fastened
with mechanical fasteners such as nails or staples, or
they can be glued down or fully bonded. Regardless
of installation methods, strips, planks, or engineered
planks must run perpendicular to the joists unless
additional underlayment has been installed. Be sure
to measure and cut boards at the appropriate ends to
ensure the tongue-and-groove joints fit together for
end matches.
To fasten with mechanical fasteners, the first and
last boards are facenailed, while the other boards are
blind-nailed through the tongue. Once the first few
rows are installed, use a power nailer—either manualFLOORS
or pneumatic. The power nailer positions the fastener
at exactly the right angle through the tongue, the body
of the board, and into the floor. It is critical that the
nail depth is set correctly. The fastener should be set
slightly below the surface of the tongue. If it is set
above or flush with the surface, it may cause dimpling
in the finished floor. If the staple or nail penetrates
more than halfway through the tongue, the board will
creak or squeak. To set the fastener depth correctly,
fasten a sample board to the subfloor/underlayment.
Once you have adjusted the depth, fasten a second and tile, and is typically used over radiant heating
board to check for consistency. Once set, remove the systems so the heating elements are not punctured
sample boards and destroy. by fasteners. The flooring product, adhesive, and
A fully bonded wood floor is attached to the subfloor and underlayment must all be compatible.
subfloor with adhesive, much like a tile floor. A The instructions that come with your floor cover all
bonded wood floor can be installed over concrete the appropriate combinations.
Tools & Materials ▸
Jigsaw Hammer Eye and ear protection
Circular saw Pry bar Work gloves
Stapler Power nailer
Utility knife Rosin paper For bonded floor:
Tape measure Wood floor strips or planks Notched trowel
Chalk line Nails or staples Flooring adhesive
Drill Reducer strip or transition strip Wood glue
Flooring pull bar Nail set Cardboard
Rubber mallet Wood putty Floor roller
90 T H E B O O K O F H O M E H O W -T O■ HOW TO I NSTA L L A H A R DWOOD PL A N K F L OOR 1 2
FLOORSAcclimate the flooring by stacking planks in the installation Install a layer of rosin paper over the entire subfloor, room. Separate the rows of flooring with wood scraps. Allow stapling it down and overlapping the edges by 4”. The the material to rest in the space for several days, or as directed purpose of this layer is mostly to eliminate noise caused by by the manufacturer’s instructions. the floorboards scraping or pressing on the wood subfloor TIP: Inspect the wood flooring as soon as it arrives. Look or underlayment (if required), which should be installed and for any major defects such as knots, cracks, and damaged, leveled before the flooring installation begins. warped, or bowed boards. It’s easier to replace inadequate boards during the acclimation period than in mid-installation.
3 4
Check that the room is square using the 3-4-5 rule: Determine the location of the floor joist and drive a nail in measure out 3’ from a corner in one direction and 4’ in the at each end, centered on the joists. Snap chalk lines along the other direction—the distance between the marks should be centerlines of each joist, connecting the nails. Use these as a exactly 5’. If the room is out of square, you’ll have to decide reference for installing floorboards. which wall (usually the longest) to follow as a baseline for laying the flooring.
(continued)
91
5 6FLOORS
Snap a starter line. Measure ¾" out from the longest wall, Drive spacer nails, such as 8d finish nails, every 4 to 5"
perpendicular to the floor joists, to allow for an expansion along the chalk line, as a guide for placement of the first row
gap. Drive a nail at each end, and snap a chalk line parallel to of planks. Drive the nails in far enough to be stable, but with
the wall. enough of the nail protruding to serve as a bumper for the
flooring (and to make the nail easier to remove later).
7
Lay down a dry run for the first two or three rows to VARIATION: Some manufacturers recommend that you apply
determine plank positions for best appearance. Mark the backs a bead of flooring adhesive to the backs of wider planks prior
of planks with a pencil to keep them in your preferred order to nailing them. Use the recommended adhesive and lay beads
and remove them from the work area. Make sure the end across the width of the plank; keep adhesive at least ½" from
joints are staggered by more than 6" apart on adjoining planks. the edges and 1½" from the ends.
Create a lay out that has perimeter pieces that are longer
than 6".
92 T H E B O O K O F H O M E H O W -T O8 9 10
FLOORSInstall the first row. Choose the Attach the first floorboards by Pre-drill pilot holes through the longest planks available for this row. Lay facenailing 8d finish nails into the pilot tongues of the first row planks and blind- the planks in place and drill holes every holes along the wall edge. Sink the nail nail 8d finish or flooring nails. Make sure 8” for facenailing along the wall edge. heads with a nail set. the heads of the nails do not stick up Locate the holes ¼ to ½” in from the through the tops of the tongues, where edge, where they’ll be covered up by the they would interfere with the tongue- base molding and shoe. and-groove joint.
(continued)
Plugging Counterbores ▸Wider plank floors frequently require that you fasten the ends of floorboards by screwing down through the board and into the subfloor. This is most commonly needed when you are installing wood flooring that does not have tongue- and-groove ends. In such cases, drill counterbored pilot holes for the screws, making sure the counterbores are deep enough to accept a wood plug. After the floorboards are installed, check to make sure the screws are tight (but be careful not to overdrive them) and then glue a wood plug into each counterbore. Wood plugs should be the same species as the flooring or, if that’s not available, make them a contrasting species. Sand the plugs so the tops are even with surrounding floor and finish them at the same time. NOTE: If you are using matching plugs, orient them in the counterbores with the wood grain running parallel to the floorboards; if you are using contrasting plugs, make the grains perpendicular.
93
11 12FLOORS
Cut the end planks for each row to length, so that the After the second row, use a flooring nailer to blind-nail the
butt end faces the wall. In other words, try and preserve the tongues of each plank. Flooring nailers are struck with a mallet
tongue-and-groove profiles if your flooring has them on the to drive and set the flooring nails through the floorboard
ends. Saw the planks with a fine-tooth blade, making sure tongues. They can be rented at most home centers or rental
to orient the workpiece so you’ll be cutting into the face, centers.
minimizing tearout on the surface. NOTE: You can continue to hand-nail if you choose, but it is
difficult to get the same consistency, and it is certainly more
painstaking. Be sure to continue pre-drilling pilot holes as well
to avoid damaging the tongues.
13 14
Keep joints tight. As you install each successive plank in a At the end of rows and along walls, use a pull bar to seat
row, use a flooring pull bar at the open end of the plank. Drive the boards. For the last row, rip the planks as necessary, use
the end of the board toward the joint by rapping on the pull bar the pull bar to seat them, and facenail along the edge as you
with a mallet. did with the first row.
94 T H E B O O K O F H O M E H O W -T O15 16
FLOORSIf a plank is slightly bowed, cut fitting wedges to force the Install a reducer strip or other transition as needed between wayward board into position before nailing it. Make wedges the plank floor and adjoining rooms. Cut the strip to size and fit by cutting two triangles from a 1’ or longer scrap of flooring the strip’s groove over the plank’s tongue. Drill pilot holes and (inset). Attach one half of the wedge pair with the outside facenail the strip with 8d finishing nails. Sink the nails with a edge parallel to the bowed plank. Slide the groove of the other nail set, putty, and sand smooth. wedge piece onto the tongue of the bowed plank, and hammer until the plank sits flush against its neighbor. Nail the plank into place. Remove the wedge parts.
17 18
Install a quarter-round shoe molding to cover all the To reverse the direction of the tongue and groove at expansion gaps between the floor and walls at the edge of the doorways or other openings, glue a spline into the groove of floor. Paint, stain, or finish the molding before installing. the plank. Fit the groove of the following board onto the spline and nail into place as before.
95
R E F I N I SH I NG H A R DWOOD F LOOR S
T here are two ways a hardwood floor can be
renovated and before deciding what approach
to take, carefully evaluate your floor, because one
removed, a new top finish layer is applied to the floor.
Where appropriate, screening and applying a new top
coat is a very efficient and relatively easy means to
method is considerably more involved and should be transform a hardwood floor. Screening is appropriate
done only if necessary. where the wear and damage to a floor is confined
The first method is called screening—a process to the surface finish, and where the top layer is a
that involves fitting an upright floor buffer with a standard polyurethane or varnish finish.
metal screen pad that roughens up the glossy surface But be aware that there are instances where
finish of your floor without sanding down into the screening and refinishing is not possible. For example,
hardwood. After the floor is screened and all dust if the floor has been maintained by waxing, orFLOORS
The timeless beauty of a refinished hardwood floor enlivens the whole room.
96 T H E B O O K O F H O M E H O W -T Ofinished with a modern aluminum oxide coat, new edges are sanded with a handheld rented edge sander. polyurethane simply will not bond to the underlying Historically, this is a difficult project for DIYers, layer, and your only option will be to completely sand because drum sanders are hard to control and small down into the wood layer. errors in handling the tool can badly gouge a floor. The second method for refinishing hardwood is a Careful DIYers can do this successfully. complete sanding and refinishing project, in which a This project will show you how to evaluate your rented upright drum sander or upright orbital sander floor and then give you both options for refinishing: grinds down a thin layer of the actual hardwood in screening to remove just the top surface finish, preparation for applying a new top coat finish. This or complete sanding to remove a thin layer of the is the option if the wood itself shows damage or if actual wood. the original top coat is wax or a super-hard aluminum oxide coat. In this method, after the major floor area is sanded with the upright sander, the corners and
FLOORS
BEFORE
AFTER
97
■ HOW TO S C R E E N & R E F I N I SH A H A R DWOOD F L OOR
A
J
I
KFLOORS
M O
L
N S
C
T
Q
P
E
D
H
F B
G R
Tools and materials for screening and refinishing a hardwood floor include: upright floor buffer (A); handheld random-orbit
sander (B); sanding screens for rental sander (C); paint scraper (D); brad puller (E); hammer (F); nail set (G); pry bar (H); shop
vacuum (I); mop (J); rags (K); polyurethane finish (L) painting pad (M); paintbrushes (N); paint tray (O); vinegar (P); detail sander (Q);
tape measure (R); ear protection (S); particle mask; and eye protection (T).
1 2
Remove shoe moldings using a pry bar. Your results will be Vacuum floor and damp mop with a solution of vinegar
best if you screen and refinish all the way to the walls. in water. Make sure to let the floor dry completely, and don’t
allow standing water to sit on the floor.
98 T H E B O O K O F H O M E H O W -T O3 4
FLOORSFit a sanding screen to the bottom of an upright floor buffer. Screen edges and corners with a handheld power sander. Buff over the entire floor until the finish is dull and opaque. In the very back of corners, and under obstacles such as radiators, use a piece of sanding screen to remove the finish by hand. Thoroughly vacuum the floor, then wipe it down with a slightly moistened cloth.
5 6
Apply polyurethane finish as directed by the manufacturer Reinstall the baseboard moldings. If the moldings were using a painting pad on a pole, and a paintbrush for small old and brittle, cutting and installing new pieces may give your corners. If necessary, a second coat can be applied after the floor a nice finishing touch. first coat dries completely. Lightly buff the previous coat with a fiber pad between coats.
99
■ HOW TO SA N D A H A R DWOOD F L OOR
F
I
H
GFLOORS
K
P
J
N
A
B
D
M
Q
E
L O
R
C
Tools and materials for sanding a hardwood floor include: hammer (A); nail set (B); sheet plastic (C); painter’s tape (D);
ear protection (E); drum sander [rented] (F); floor sander/edger (G); under-radiator sander [rented, if needed] (H); shop vacuum (I);
wood filler (J); putty knife (K); clean cloths (L); pre-stain conditioner (M); wood stain (N); latex gloves (O); detail sander/mouse (P);
eye protection (Q); and respirator (R).
10 0 T H E B O O K O F H O M E H O W -T O1 2
FLOORSExamine the floor and remove any protruding tacks or Cover doorways, HVAC vents, and other openings with staples. Drive down any nail heads that can be felt by hand. sheets of plastic. Shelves holding books or other decorative Scrape away any paint splatters from the floor. Vacuum the items can also be covered with plastic. Power sanding a floor floor thoroughly. Damp-mop the floor and let it dry completely. is a messy business, and dust can infiltrate any opening.
3 SAFETY TIP Even with proper ventilation, inhaling sawdust is a health risk. We recommend getting a respirator for a project like this. If you don’t use one, you must at least wear a dust mask. Eye protection is also a must; and you’ll thank yourself for buying a good pair of strong work gloves—they make the sander vibrations a little more bearable. IMPORTANT! Always unplug the sander whenever loading or unloading sandpaper.
Examine the floor for loose or bowed boards, and if necessary, nail them down. Badly damaged floorboards should be replaced. Examine any stained areas. Surface stains will probably sand out, but deep stains, such as where water damage has soaked in, may require that the floorboards be replaced. (continued)
101
4FLOORS
Practice with the drum sander turned off. Move forward and backward. Tilt or raise it off the floor a couple of times. A drum
sander is heavy, bulky, and awkward. Once it touches the floor, it walks forward; if you stop it, it gouges the floor. For the initial pass
with the drum sander, sand with the grain using 40- or 60-grit paper. Start two-thirds down the room length on the right side; work
your way to the left. Raise drum. Start motor. Slowly lower the drum to the floor and move forward. Lift the sander off the floor
when you reach the wall. Move to the left 2" to 4" and then walk it backward the same distance you just walked forward. Repeat.
5 6
In small corners, you may need to sand by hand, or with a Use a paint scraper to get to corners and hard-to-reach
handheld detail sander. After sanding is complete, completely nooks and crannies. Pull the scraper toward you with a steady
vacuum the floor with a brush attachment. downward pressure. Pull with the grain. Next, sand with a
sanding block.
102 T H E B O O K O F H O M E H O W -T O7 8
Examine the floor carefully. Nicks, knots, holes, or wide
cracks between floorboards can be filled with wood filler that
color matches the wood. Let the wood filler dry completely.
Repeat steps 4 to 6, first with medium-grit sandpaper, thenPrepare the room for finish by sweeping and vacuuming. fine-grit sandpaper. Vacuum thoroughly after each sanding, and
FLOORSSweep and vacuum again. Wipe up fine particles with a after last sanding thoroughly wipe the floor clean with slightly tack cloth. damp (not wet) cloths.
To stain, apply the liquid stain to the9 floor with a brush or clean cloth, in a motion parallel to the wood grain. Allow the stain to soak in for 5 to 15 minutes, then wipe away excess with a clean cloth. If you wish to darken the color, wait about 6 hours, then apply a second coat of stain.
Sandpapers for Drum Sanders & Edgers ▸
Grits Grade Use
20, 30, 40, 60 Coarse To level uneven boards
100, 120 Medium To minimize scratches from coarse grits
150, 180 Fine To eliminate scratches from medium grits
Sandpaper becomes less effective over time; it may even rip. Buy three to five sheets of every grade
for each room you want to refinish. You won’t use them all, but most rentals allow you to return what
you don’t use. It’s far better to have too many than to find yourself unable to continue until the next
day because you ran out and the hardware store is closed.
Reminder: Before you leave the rental shop, have an employee show you how to load the paper. Every
machine is a little different.
103
CA R PE T SQUA R E S: I NSTA L L I NG
M ost carpeting has a single design and is stretched
from wall to wall. It covers more square feet of
American homes than any other material. You can
most clean, level, dry underlayment or onto an existing
floor. If the surface underneath is waxed or varnished,
check with the manufacturer before you use any
install it yourself, but if you want a soft floor covering adhesives on it.
that gives you more options, carpet squares are an
excellent choice.
Manufacturers have found ways to create Tools & Materials ▸
attractive new carpet using recycled fibers. This not
only reuses material that would otherwise become Adhesive Marking pen or pencil
landfill, it reduces waste in manufacturing as well. Carpenter’s square Straightedge
So, instead of adding to problems of resource Chalk line Carpet squares
consumption and pollution, carpet squares made from Cleaning supplies Scrap plywood
recycled materials help reduce them. Craft/utility knife Protective equipment
The squares are attached to each other and to Measuring tape
the floor with adhesive dots. They can be installed onFLOORS
104 T H E B O O K O F H O M E H O W -T O■ HOW TO I NSTA L L CA R PE T SQUA R E S 1 2
FLOORSTake the squares out of the package. Usually, you want to Check the requirements for the recommended adhesive. keep new flooring out of the way until you’re ready to install You can install carpet squares over many other flooring it. But some materials, such as carpet or sheet vinyl, should materials, including hardwood, laminates, and resilient sheets be at room temperature for at least 12 hours before you lay or tiles. The carpet squares shown here are fastened with them down. adhesive dots, so almost any existing floor will provide a usable surface.
3 4
Make sure the existing floor is clean, smooth, stable, Snap chalk lines between diagonally opposite corners to find and dry. Use floor leveler if necessary to eliminate any hills or the center point for the room. In rooms with unusual shapes, valleys. If any part of the floor is loose, secure it to the subfloor determine the visual center and mark it. Next, snap chalk lines or underlayment before you install the carpet squares. Vacuum across the center and perpendicular to the walls. This set of the surface and wipe it with a damp cloth. guidelines will show you where to start.
(continued)
105
5 6FLOORS
Lay a base row of carpet squares on each side of the Check the backs of the squares before you apply any
two guidelines. When you reach the walls, make note of how adhesive. They should indicate a direction, using arrows
much you will need to cut. You should have the same amount or other marks, so that the finished pile has a consistent
to cut on each side. If not, adjust the center point and realign appearance. If you plan to mix colors, this is the time to
the squares. establish your pattern.
7 8
Fasten the base rows in place using the manufacturer’s When you reach a wall, flip the last square over. Push it
recommended adhesive. This installation calls for two adhesive against the wall until it is snug. If you are planning a continuous
dots per square. As you place each square, make sure it pattern, align the arrows with the existing squares. If you are
is aligned with the guidelines and fits tightly against the creating a parquet pattern, turn the new square 90 degrees
next square. before marking it.
106 T H E B O O K O F H O M E H O W -T O9 10
FLOORSMark notches or draw a line across the back where the At a door jamb, place a square face up where it will go. Lean new square overlaps the next-to-last one. Using a sharp the square against the jamb and mark the point where they utility knife, a carpenter’s square, and a tough work surface, meet. Move the square to find the other cutline, and mark cut along this line. The cut square should fit neatly in the that as well. Flip the square over, mark the two lines using a remaining space. carpenter’s square, and cut out the corner.
11 12
Finish all four base rows before you fill in the rest of Work outward from the center so that you have a known the room. As you work, check the alignment of each row. If reference for keeping rows straight. Save the cut pieces from you notice a row going out of line, find the point where the the ends. They may be useful for patching odd spaces around direction changed, then remove squares back to that point doorways, heat registers, radiator pipes, and when you reach and start again. the corners.
107
BU I L DI NG WA L L S
P artition walls are constructed between load-
bearing walls to divide space. They should be
strong and well made, but their main job is to house
doors and to support wall coverings.
■ A NCHOR I NG N E W PA RT I T ION WA L L S
Joist
Blocking
2 × 4 blocking
Top plate
Joist
Top plate
Joist
Wall stud Wall studWA L L S & CEIL IN GS
Top plate
When a new wall is perpendicular to the ceiling or floor When a new wall falls between parallel joists, install 2 × 4
joists above, attach the top plate directly to the joists, using blocking between the joists every 24". If the new wall is aligned
16d nails. with a parallel joist, install blocks on both sides of the wall, and
attach the top plate to the joist (inset).
■ WA L L A N ATOM Y
Ceiling joists
Ceiling joists
Double top plate Single top plate
Wall studs Wall studs
Cutaway view Cutaway view
Load-bearing walls carry the structural weight of your Partition walls are interior walls that do not carry the
home. In platform-framed houses, load-bearing walls can structural weight of the house. They have a single top plate and
be identified by double top plates made from two layers of can be perpendicular to the floor and ceiling joists but are not
framing lumber. Load-bearing walls include all exterior walls aligned above support beams. Any interior wall that is parallel
and any interior walls that are aligned above support beams. to floor and ceiling joists is a partition wall.
108 T H E B O O K O F H O M E H O W -T O■ HOW TO BU I L D A NON - L OA D - BE A R I NG PA R T I T ION WA L L 1 2 3
Mark the location of the new wall Cut the top and sole plates to length Mark the location of any door framing on the ceiling, then snap two chalk lines and lay them side by side. Use a speed on the top and sole plates. Refer to the or use a scrap piece of 2× lumber as a square or framing square to draw pairs door’s rough opening specifications template to mark layout lines for the top of lines across both plates to mark the when marking the layout. Draw lines for plate. Use a stud finder to locate floor stud locations. Space the studs at 16” both the king and jack studs. joists or roof framing above the ceiling, intervals, on center. and mark these locations with tick
WA L L S & CEIL IN GSmarks or tape outside the layout lines.
4 5 6
Fasten the top plate to the ceiling OPTION: Rather than toenailing the Hang a plumb bob from the edge of using 3” deck screws or 10d nails. Be studs to the sole plate, some builders the top plate at several points along its sure to orient the plate so the stud prefer to attach them by face-nailing length to find the sole plate location layout faces down. through the underside of the sole on the floor. The tip of the plumb bob plate and into the bottom ends of the should almost touch the floor. Wait until walls studs. Then, after the cap plate is it stops moving before marking the installed on the ceiling, they tip the wall sole plate reference point. Connect the up, nail the sole plate in position, and points with a line to establish one edge then toenail or toe-screw the studs to of the sole plate. Use a piece of scrap the cap plate. 2× material as a template for marking the other edge.
(continued)
109
7 8 9
Drive the fasteners into the floor Measure the distance between the Fasten the end wall studs to
framing. For concrete floors, attach the top and sole plates at several places adjoining walls. If the new studs do
sole plate with a powder-actuated nail along the wall to determine the stud not fall at stud locations, you’ll need
gun or with hardened masonry screws. lengths. The stud length distance may to install blocking in the old walls.WA L L S & CEIL IN GS
Cut out and remove a section of sole vary, depending on structural settling or
plate in the door opening or openings, an out-of-flat floor. Add 1⁄8" to the stud
if any. length(s), and cut them to size. The extra
length will ensure a snug fit between
the wall plates.
10 11 12
Nail the king studs, jack studs, a If building codes in your area require Drill holes through the studs to create
header, and a cripple stud in place to fire blocking, install 2× cutoff scraps guide holes for wiring and plumbing.
complete the rough door framing. between the studs, 4' from the floor, to When this work is completed, fasten
(Inset) An option for attaching wall serve this purpose. Stagger the blocks metal protector plates over these areas to
studs to plates is to use metal so you can endnail each piece. prevent drilling or nailing through wiring
connectors and 4d nails. and pipes later. Have your work inspected
before proceeding with drywall.
11 0 T H E B O O K O F H O M E H O W -T OJoining Sections Using Steel Studs ▸ Steel studs and tracks have the same basic structure— a web that spans two flanged sides—but, studs also contain a ¼” lip to improve their rigidity.
A
B
Join sections with a spliced joint (A) or notched joint
(B). Make a spliced joint by cutting a 2" slit in the web of
one track. Slip the other track into the slit and secure with a
screw. For a notched joint, cut back the flanges of one track
and taper the web so it fits into the other track; secure with
a screw.
WA L L S & CEIL IN GS
B
A
Slip stud
Slip studBuild corners using a slip stud: A slip stud is not fastened until the adjacent drywall is in place. Form L-shaped corners (A) by overlapping the tracks. Cut off the flange on one side of one track, removing enough to allow room for the overlapping track and drywall. Form a T-shaped corner (B) by leaving a gap between the tracks for the drywall. Secure each slip stud by screwing through the stud into the tracks of the adjacent wall. Also screw through the back side of the drywall into the slip stud, if possible. Where there’s no backing behind the slip stud, drive screws at a 45° angle through the back corners of the slip stud and into the drywall.
111
M A K I NG A L AYOU T PL A N
P lanning the layout of drywall panels prior to
installation makes it a lot easier to create a
materials list, minimize seams, and solve potential
12 ft.
problems before they crop up. Take careful
measurements and sketch each wall and ceiling to
8 ft.
be covered. Note the center-to-center (O.C.) spacing
of the framing members, which can determine the
thickness of drywall you install as well as how you
install it (either parallel or perpendicular to the
Plan A, Acceptable
framing). See the chart on the opposite page for
maximum framing spacing allowances.
12 ft.
Standard drywall is commonly available in widths
of 4 feet and 54 inches and lengths of 8, 10, 12, 14,
and 16 feet. It’s in your best interest to use the longest 4 ft.
drywall panels you can: It’ll save you a lot of work during
the finishing phase. Home centers and lumberyards
always have 4 × 8 foot panels in stock and usually carry
4 ft.
smaller quantities of the other sizes, or you can special
order them.
The goal of planning the optimal drywall layout Plan B, BetterWA L L S & CEIL IN GS
is to minimize seams. Seams require joint tape,
compound, and sanding, which means the fewer of 4 ft. 16 ft.
them there are, the less work you have ahead of you.
For wall or ceiling surfaces 48 inches wide or less,
cover the entire area using a single drywall panel. With
no seams to tape, you’ll only have to cover the screw 8 ft.
heads with a few thin coats of compound.
Walls that are wider than 48 inches will require at
least two panels. While there are a number of ways you
can hang them, some possibilities yield better results Plan C, Wrong
than others. For example, for a wall that is 8 feet high
and 12 feet long (as shown in first two plans at the 16 ft. 4 ft.
top right), three panels could be installed vertically
(Plan A), resulting in only tapered seams and no butt
4 ft.
joints. However, this plan requires 16 linear feet of
vertical taping, working from floor to ceiling, which
is more difficult than taping a horizontal seam. Using
two 4 × 12 foot panels (Plan B) reduces the amount of 4 ft.
taping by 25 percent and places the seam about waist
high, easing the finishing process. While a reduction of Plan D, Correct
25 percent of the finish work may not mean much on a
small project, on a large remodel or new construction it
can save you a lot of time and money. solution is to stagger the long panels and fill in with
Avoid butt joints where possible, but if they are pieces cut from another (Plan D). For all butt joints,
necessary, locate them as far from the center of the panel ends must break on a framing member unless you
wall as possible to help mask the seam. While it is best plan to use back blocking to recess the seam.
to use full panels, do not butt a tapered edge to panel In rooms with ceilings over 8 feet in height, use
ends (Plan C). This configuration produces an 8-foot 54-inch-wide panels. If ceilings are taller than 9 feet,
long butt seam that will be difficult to finish. The best consider using longer panels installed vertically.
11 2 T H E B O O K O F H O M E H O W -T O
Stagger joints
Break over middle of openings
Tapered edge seams
Note utility lines
for referenceDrywall seams must fall on the centers of framing members, so measure and mark the framing when planning your layout. Use long sheets horizontally to span an entire wall. Avoid butted end joints whenever possible; where they do occur, stagger them between rows so they don’t fall on the same framing member. Don’t place seams over the corners of doors, windows, or other
WA L L S & CEIL IN GSopenings; joints there often crack or cause bulges that interfere with trim. Where framing contains utility lines, draw a map for future reference, noting locations of wiring, pipes, and shutoff valves.
Maximum Framing Spacing ▸PANEL THICKNESS INSTALLATION MAXIMUM FRAMING SPACING 3 ⁄8” Ceilings, perpendicular to framing walls 16” O.C. 16” O.C.
½” Ceilings, parallel to framing 16” O.C. Ceilings, perpendicular to framing walls 24” O.C. 24” O.C. 5 ⁄8” Ceilings, parallel to framing 16” O.C. Ceilings, perpendicular to framing walls 24” O.C. 24” O.C.
■ E ST I M AT I NG M AT E R I A L S T o estimate the number of drywall panels you’ll need, simply count the number used in your layout sketch. For larger projects, you can do a quick The number of screws you’ll need depends on the spacing of your framing and the fastener spacing schedule required. For a rough estimate, calculate estimation for 4 × 8 foot panels by measuring the the square footage of the wall and ceiling surfaces, length of the walls and dividing the total by 4. For and multiply by one fastener per square foot. Drywall each window, subtract a quarter panel; for doors, screws are sold in pounds; one pound of screws equals half a panel. Keep in mind that panels are sold roughly 320 screws. Construction adhesive is available in pairs, so round odd numbered totals up to an in tubes. Check the manufacturer’s specifications on even number. the tube for coverage.
11 3
M E A SU R I NG & C U T T I NG DRY WA L L
D rywall is one of the easiest building materials to
install, partly because it allows for minor errors.
Most professionals measure and cut to the nearest
boxes, though it generates a lot of dust; make sure to
wear a dust mask. Inexpensive spiral saws are available
at home centers, or you can use a standard router
1
⁄8 inch, and it’s perfectly acceptable to trim off a little outfitted with a piloted drywall bit.
extra from a panel to make it easier to get into a tight
space. The exceptions to this are cutouts for electrical
boxes and recessed light fixtures, which must be
accurate because the coverplates usually hide less
than you think they will. Tools & Materials ▸
Make sure your utility knife is sharp. A sharp
blade ensures clean, accurate cuts that slice through Work gloves Keyhole saw
the face paper and score the gypsum core in one pass. Eye protection Compass or
A dull blade can slip from the cutting line to snag and Tape measure drywall compass
rip the face paper and is more likely to cause injury. T-square Spiral saw
With a sharp utility knife, you can make cuts Pencil Drywall panels
from either side of panels. But when using drywall Chalkline Clamps
and keyhole saws, make all cuts from the front side Utility knife Straightedge
to prevent tearing the face paper. For projects that Drywall rasp Chalk
require a number of cutouts, use a spiral saw. This Drywall saw
tool makes short work of large openings and electricalWA L L S & CEIL IN GS
■ HOW TO M A K E ST R A IG H T CU T S
1 2 3
Mark the length on the face of the Bend the scored section backward Fold back the waste piece and
panel, then set a T-square at the mark. with both hands to snap the cut through the back paper with the
Hold the square in place with your hand gypsum core. utility knife. This process is also called
and foot, and cut through the face paper the snap cut method.
using a utility knife with sharp blade.
11 4 T H E B O O K O F H O M E H O W -T O■ HOW TO M A K E A NG L E D CU T S 1 2
Measure both the vertical “rise” and horizontal “run” of the area, and mark the dimensions along the corresponding edges of the panel.
WA L L S & CEIL IN GS
TIP: Making Rough Cuts ▸
Connect the marks with a T-square, hold down firmly, and
score the drywall from point to point. Finish the cut using
the snap cut method on page 114. Be careful not to damage
the pointed ends.
3Make horizontal cuts using a tape measure and utility knife. With one hand, hold the knife blade at the end of the tape. With the other hand, grip the tape at the Smooth rough edges with a drywall rasp. One or two passes desired measurement; slide this hand along the panel with the rasp should be sufficient. To help fit a piece into a tight edge as you make the cut. space, bevel the edge slightly toward the back of the panel.
11 5
■ HOW TO C U T NOTC H E S
1 2
Using a full-size drywall saw, cut the vertical sides of the Cut the face paper along the bottom of the notch using a
notch. (These saws are also handy for cutting out door and utility knife. Snap the waste piece backward to break the core,WA L L S & CEIL IN GS
window openings after the drywall is installed.) then cut through the back paper.
■ HOW TO CU T L A RG E OPE N I NGS
1 2
Measure the location of the cutout and transfer the Install the panel over the opening. The scored line should fall
dimensions to the backside of the panel. Score along the line at the header. Cut the drywall along the jambs and up to the
that represents the header of the opening using a straightedge header using a drywall saw. Snap forward the waste piece to
and utility knife. break the core, then cut through the face paper and remove.
11 6 T H E B O O K O F H O M E H O W -T O■ HOW TO CU T A N E L EC T R ICA L BOX OPE N I NG: COOR DI NAT E M E T HOD 1 2 3
Locate the four corners of the box Transfer the coordinates to the panel Drill a pilot hole in one corner of the by measuring from the nearest fixed and connect the points, using a T-square. outline, then make the cutout with a
WA L L S & CEIL IN GSedge—a corner, the ceiling, or the edge Measure from the panel edge that will keyhole or drywall saw. of an installed panel—to the outside abut the fixed edge you measured from. edges of the box. If the panel has been cut short for a better fit, make sure to account for this in your measurements.
■ HOW TO CU T A N E L EC T R ICA L BOX OPE N I NG: CH A L K M E T HOD 1 2
Rub the face of the electrical box with chalk or lipstick, Pull the panel back from the wall; a chalk outline of the box position the panel where it will be installed, and press it against is on the back of the panel. Drill a pilot hole in one corner of the box. the outline, then make the cut with a keyhole or drywall saw.
11 7
■ HOW TO C U T ROU N D HOL E S I N DRY WA L L
1 2
To make round cutouts, measure to Force the pointed end of a drywall VARIATION: Drive the point of a drywall
the center of the object, then transfer saw through the panel from the face compass into the center marking, then
the centerpoint to the drywall panel. side, then saw along the marked rotate the compass wheel to cut the face
Use a compass set to half the diameter line. (These saws work well for all paper. Tap a nail through the centerpoint,
of the cutout to mark the circle on the internal cuts.) score the back paper, then knock out the
panel face. hole through the face.WA L L S & CEIL IN GS
■ HOW TO M A K E A C U TOU T FOR A ROU N D F I X T U R E BOX
1 2 3
Locate the four outermost edges of Transfer the coordinates to the panel, Use a compass to draw the outline
the round box by measuring from the measuring from the panel edge that will of the round box on the panel (see
nearest fixed edge—a corner, the ceiling, abut the fixed edge you measured from, above). Drill a pilot hole at one point of
or the edge of an installed panel—to the then connect the points using a T-square. the outline, then make the cutout with a
outermost edges of the box. The point where the lines intersect is the keyhole saw.
centerpoint of the circle. NOTE: To avoid the need for
NOTE: If the panel has been cut short stainblocking primer, substitute a
for a better fit, make sure to account for pencil for a permanent marker.
this in your measurements.
11 8 T H E B O O K O F H O M E H O W -T O■ M A K I NG C U T S W I T H A C O M PA S S
For out-of-square corners, cut the panel 1” longer than Irregular surfaces can be scribed onto panels using the necessary, then hold it in position so it is plumb. Set a compass same method. Cut along the scribe line with a keyhole saw, at 1¼”, then run it along the wall to scribe the corner onto the then test fit the piece and make adjustments as necessary. face of the panel. Snap cut along the line using a utility knife (see page 115).
WA L L S & CEIL IN GS■ C U T T I NG DRY WA L L W I T H A SPI R A L SAW
Spiral saws (or drywall routers) are For electrical boxes, mark the floor For doorways and other openings, handy for cutting holes for electrical at the locations of the box centers. install the drywall over the opening. boxes and openings. You can use a spiral Hang the drywall, fastening only at the Moving clockwise, let the bit follow saw made for the purpose or outfit a top edge. Plunge the bit into the box the inside of the frame to make the standard router by removing the router center, move the bit sideways to the cutout. Always work clockwise when base and installing a piloted drywall bit. edge, then carefully work the bit to the cutting along the inside of a frame; outside. Follow the outside of the box, counterclockwise when following cutting counterclockwise. the outside of an object, like an electrical box.
11 9
FA ST E N I NG DRY WA L L
T he key to fastening drywall is to countersink
screwheads to create a slight recess, or “dimple,”
without breaking the face paper. The best tool for the
job is a screwgun, which has an adjustable clutch that
can be set to stop screws at a preset depth. A variable
speed drill/driver and a light touch will also get the
job done.
When driving screws, hold the screwgun or drill
at a right angle to the framing, placing the fastener
3
⁄8 inch from the panel edge. Space screws evenly
along the perimeter and across the field of the panel,
following the chart on the opposite page. Do not
fasten the entire perimeter and then fasten the field;
work along the length or width of the panel, moving
across to the sides as you push the drywall tight
against the framing. Construction adhesive can be
used in addition to screws to create a stronger bond
between panel and framing.WA L L S & CEIL IN GS
Tools & Materials ▸
Work gloves Drywall Pre-drive fasteners near the edges of panels at the
Eye protection Drywall nails location of each framing member to help facilitate installation.
Screwgun or 3⁄8" drill Drywall screws Drive fasteners deep enough to hold their place but not enough
Caulk gun Construction adhesive to penetrate the backside of the panel. This lets you hold the
panel in place as you finish driving the screws one-handed.
Fastening Drywall ▸
At panel edges, drive Recess all screws to
fasteners 3⁄8" from the provide a space, called
Adhesives create stronger bonds than fasteners and edges, making sure to hit a “dimple,” for the joint
reduce the number of screws needed for panel installation. the framing squarely. If the compound. However, driving
Apply a 3⁄8" bead along framing members, stopping 6" fastener tears the paper or a screw too far and breaking
from panel edges (left). At butt joints, apply beads to both crumbles the edge, drive the paper renders it useless.
sides of the joint (right). Panels are then fastened along another about 2" away from
the perimeter. the first.
12 0 T H E B O O K O F H O M E H O W -T OSize of Fasteners ▸ FASTENER DRYWALL MINIMUM FASTENER DRYWALL MINIMUM TYPE THICKNESS FASTENER LENGTH TYPE THICKNESS FASTENER LENGTH Wood screws 3 ⁄8” 1” Steel screws 3 ⁄8” ¾” (Type W; ½” 11⁄8” (Type S; ½” 7 ⁄8” coarse thread) 5 ⁄8” 1¼” fine thread, self-tapping) 5⁄8” 1” *For multiple layers of drywall, fasteners must penetrate the framing by 7⁄8”. Add the thickness of the two layers plus 7⁄8” to determine the minimum fastener length.
Maximum Fastener Spacing ▸ FRAMING O.C. INSTALLATION MAXIMUM FRAMING O.C. INSTALLATION MAXIMUM SPACING STYLE SCREW SPACING STYLE SCREW SPACING SPACING Wood joists 16” O.C. Single panel w/screws 12” O.C. Wood studs 24” O.C. Multiple layers w/adhesive Single panel w/adhesive (cont.) & screws: & screws 16” O.C. Base layer: 12” O.C. Multiple layers w/screws Face layer: 16” O.C. (at top & Base layer: 24” O.C. bottom only) Face layer: 12” O.C. Steel studs 16” O.C. Single panel w/screws 16” O.C. Multiple layers w/adhesive Multiple layers w/screws: & screws: Base layer:
WA L L S & CEIL IN GS
Base layer: 12" O.C. Parallel panels 24" O.C.
Face layer: 12" O.C. Perpendicular *(see below)
(perimeter) Face layer: 16" O.C.
16" O.C. (field) Multiple layers w/adhesive
24" O.C. Single panel w/screws 12" O.C. & screws:
Single panel w/adhesive Base layer: 24" O.C.
& screws 16" O.C. Face layer: 12" O.C.
Multiple layers w/screws 12" O.C. (perimeter)
Multiple layers w/adhesive 16" O.C. (field)
& screws: Steel studs 24" O.C. Single panel w/screws 12" O.C.
Base layer: 12" O.C. & resilient Multiple layers w/screws:
Face layer: 12" O.C. channel Base layer:
(perimeter) walls Parallel panels 24" O.C.
16" O.C. (field) Perpendicular *(see below)Wood studs 16” O.C. Single panel w/screws 16” O.C. Face layer: 12” O.C. Single panel w/adhesive Multiple layers w/adhesive & screws: & screws: Load-bearing partitions 24” O.C. Base layer: 24” O.C. Nonload-bearing partitions 24” O.C. Face layer: 12” O.C. Multiple layers w/screws (perimeter) Base layer: 24” O.C. 16” O.C. (field) Face layer: 16” O.C. Resilient 24” O.C. Single panel w/screws 12” O.C. Multiple layers w/adhesive channel Multiple layers w/screws: & screws: ceilings Base layer: Base layer: 16” O.C. Parallel panels 24” O.C. Face layer: 16” O.C. (at top & Perpendicular *(see below) bottom only) Face layer: 12” O.C. 24” O.C. Single panel w/screws 12” O.C. Multiple layers w/adhesive Single panel w/adhesive & screws: & screws: Base layer: 24” O.C. Load-bearing partitions 16” O.C. Face layer: 12” O.C. Nonload-bearing partitions 24” O.C. (perimeter) Multiple layers w/screws 16” O.C. (field) Base layer: 24” O.C. *1 screw at each end and 1 screw centered in the field, at each fastener location. Face layer: 12” O.C. NOTE: The above information is subject to manufacturer installation specifications.
121
H A NG I NG DRY WA L L
H anging drywall is a project that can be completed
quickly and easily with a little preplanning and a
helping hand.
If you’re installing drywall on both the ceilings and
the walls, do the ceilings first so the wall panels add
extra support for the ceiling panels. When it comes
time to install the walls, hang all full panels first, then
measure and cut the remaining pieces about 1⁄8 inch
too small to allow for easy fit.
In nearly every installation, you’ll deal with
corners. For standard 90° corners, panels most often
can butt against one another. But other corners, such
as those lacking adequate nailing surfaces or ones that
are prone to cracking, may require the use of drywall
clips or specialty beads.
Drywall is heavy. While it’s possible to hang
drywall by yourself, work with a helper whenever
possible. A panel lift is also a time and back saver,
simplifying installation to ceilings and the upper
portion of walls. If you don’t want to rent a panel lift,WA L L S & CEIL IN GS
you can make a pair of T-braces, called “deadmen” to
hold ceiling panels tight against framing for fastening.
Tip ▸
Use a panel lifter to position drywall for fastening. Slide
the front end of the lifter beneath the panel edge, then rock
backward with your foot to raise the panel into place.
Tools & Materials ▸
Work gloves Drywall screws
Eye protection Deadmen
Where untapered panel ends will be butted together,
bevel-cut the outside edges of each panel at 45°, T-square Ladders
removing about 1⁄8" of material. This helps prevent the Utility knife Metal flashing
paper from creating a ridge along the seam. Peel off any Screwgun or drill Self-tapping
loose paper from the edge. Panel lift steel screws
Chalk line Drywall clips
Drywall panels
12 2 T H E B O O K O F H O M E H O W -T O■ HOW TO I NSTA L L DRY WA L L ON F L AT C E I L I NG S 1 2
Snap a chalk line perpendicular to the joists, 481⁄8” from the Load the panel onto a rented panel lift, or use a helper,
WA L L S & CEIL IN GSstarting wall. Measure to make sure the first panel will break and lift the panel flat against the joists. Position the panel on the center of a joist. If necessary, cut the panel on the with the leading edge on the chalk line and the end centered end that abuts the side wall so the panel breaks on the next on a joist. Fasten the panel with appropriately sized screws farthest joist. following the fastener spacing chart on page 121.
3 T-braces ▸
A pair of T-braces or “deadmen” that are 1" taller
than the ceiling height can help hold drywall against the
framing during ceiling installations. Cut a straight 2 × 4
so it’s ½" shorter than the ceiling height, then fasten aAfter the first row of panels is installed, begin the next row 36”-long 2 × 4 to the end for the bracing arm. with a half-panel. This ensures that the butted end joints will be staggered between rows.
12 3
■ HOW TO I NSTA L L C E I L I NG PA N E L S USI NG DE A DM E N
1 2WA L L S & CEIL IN GS
Construct two 2 × 4 deadmen (see page 123). Lean one Use the other deadman to hoist the panel against the
against the wall where the panel will be installed, with the top joists 24" from the back end. Place ladders at each deadman
arm a couple inches below the joists. Have a helper assist in location and adjust the panel’s position by loosening the
lifting the panel and placing the lead edge on the arm. Angle braces with one hand and moving the panel with the other.
the deadman to pin the panel flush against the joists, but don’t Replace the braces and fasten the panel to the framing,
use so much pressure you risk damage to the panel. following the fastener spacing chart on page 121.
Setting Your Clutch ▸
Professional drywallers drive hundreds, even
thousands, of screws per day. Consequently, they invest
in pro-quality screwdriving equipment, often with self-
feeding coils of screws for rapid-fire work. For DIYers,
this equipment can be rented—and may be worth the
investment for a very large project. But in most cases, a
decent quality cordless drill/driver will do nicely. If the drill/
driver has a clutch (and most do these days), so much
the better. Essentially, a clutch stops the drill’s chuck from
spinning when the screw encounters a specific amount of
resistance. This prevents overdriving of the screw, which is
especially important when drywalling (you want to avoid
driving the screw far enough into the drywall to break the
surface paper). But for the clutch to work properly you need
to make sure it is set to the appropriate level of sensitivity. start driving any drywall screws, test your clutch setting by
A drill/driver normally has several settings indicated on a driving a screw into a piece of scrap drywall and a 2 × 4.
shroud or ring near the drill chuck. The highest setting is Re-set the clutch as needed until it stops driving the
used for drilling. Basically, the clutch won’t disengage the moment the screwhead becomes countersunk, creating a
chuck unless it encounters so much resistance that the very slight dimple. Having the clutch set correctly ensures
drill could be damaged. On the lowest setting, the drill will that your fasteners will have maximum holding power
disengage when it encounters only very slight resistance, as with just enough of a surrounding dimple to give the joint
when completing driving a screw into drywall. Before you compound a place to go.
124 T H E B O O K O F H O M E H O W -T O■ I NSTA L L I NG F L OAT I NG C E I L I NG JOI N T S
Use metal flashing to prevent cracks along the peak of pitched and cathedral ceilings (left) and the angle between pitched ceilings and sidewalls (right). For both applications, cut metal flashing 16” wide and to the length of the joint, then bend it
WA L L S & CEIL IN GSlengthwise to match the angle of the peak or corner. Fasten flashing to the framing on one side only, then fasten the panels on that side to the framing. However, fasten the panels at the unfastened side to the flashing only, using self-tapping steel screws. Drive the first row of screws into the framing not less than 12” from the “floating” edge of the panels. NOTE: Flexible vinyl bead can also be used for corners prone to cracking.
Bending Flashing ▸To bend flashing, make a bending jig by driving screws For a ceiling with trusses, use drywall clips to eliminate into a piece of wood, creating a space one-half the cracks caused by “truss uplift,” the seasonal shifting caused width of the flashing when measured from the edge of by weather changes. Slip clips on the edge of the panel prior the board. Clamp the bending jig to a work surface. Lay to installation, then fasten the clips to the top plate. Fasten a piece of flashing flat on the board, and bend it over the panel to the trusses not less than 18” from the edge the edge. of the panel.
125
■ HOW TO I NSTA L L DRY WA L L ON WOOD - F R A M E D WA L L S
1 2 3
Measure from the wall end or corner With a helper or a drywall lifter, hoist Measure, cut, and install the
to make sure the first panel will break the first panel tight against the ceiling, remaining panels along the upper
on the center of the stud. If necessary, making sure the side edge is centered wall. Bevel panel ends slightly, leaving
trim the sheet on the side or end that will on a stud. Push the panel flat against the a 1⁄8" gap between them at the joint.WA L L S & CEIL IN GS
be placed in the corner. Mark the stud framing, and drive the starter screws to Butt joints can also be installed using
centers on the panel face, and pre-drive secure the panel. Make any cutouts, then back blocking to create a recess.
screws at each location along the top fasten the field of the panel, following
edge to facilitate fastening. Apply adhesive the screw spacing on page 121.
to the studs, if necessary (see page 120).
4
Measure, cut, and install the bottom row, butting the panels VARIATION: When installing drywall vertically, cut each panel
tight to the upper row and leaving a ½" gap at the floor. Secure so it’s ½" shorter than the ceiling height to allow for expansion.
to the framing along the top edge using the starter screws, (The gap will be covered by base molding.)
then make all cutouts before fastening the rest of the panel.
126 T H E B O O K O F H O M E H O W -T O■ I NSTA L L I NG DRY WA L L AT I NSI DE COR N E R S
Flashing panel Secured panel
with no fasteners pins floating
to corner stud. panel in place.Standard 90° inside corners are installed with the first Use a “floating corner” to reduce the chances of popped panel butted against the framing and the adjacent panel fasteners and cracks. Install the first panel, fastening only to
WA L L S & CEIL IN GSbutted against the first. The screw spacing remains the same within one stud bay of the corner. Push the leading edge of as on a flat wall (see page 121). If the corner is out of plumb the adjacent panel against the first to support the unfastened or the adjacent wall has an irregular surface, see page 119 for edge. Fasten the second panel normally, including the corner. cutting instructions.
Drywall clips can be used at corners that lack an adequate For off-angle corners do not overlap panel ends. nailing surface, allowing two panels to be secured to the same Install so the panel ends meet at the corner with a 1⁄8” gap stud. Slide clips onto the leading edge of the first panel, with between them. the metal nailing flange outward. Install the panel, fastening the flange to the stud on the adjacent wall with drywall screws. Install the adjacent panel normally.
12 7
DRY WA L L : TA PI NG
F inishing drywall is the more difficult phase of
surfacing walls and ceilings, but it’s a project well
within the ability of any homeowner. Armed with a
basic understanding of the variety of finish materials
available, you’ll be able to walk out of your local
home center with the exact supplies you need to
cover all joints, corners, and fasteners for a successful
wallboard finish project.
Corner bead is the angle strip, usually made of
metal or vinyl, that covers a wallboard corner, creating
a straight, durable edge where walls intersect. Most
corner beads are installed over the wallboard and are
finished with compound. In addition to standard 90°
outside-corner bead, there’s an ever-growing variety A selection of taping knives is required to handle different
of bead types designed for specific situations and parts of the process of applying joint tape and compound. A
easy application. There are beads for inside corners, 6" knife is used for the initial compound application of tape
flexible beads for off-angles and curves, J-beads and beds and to set tape into the beds. A 12" knife is used for the
final coat, and a knife with an L-shaped blade gets into corners.
L-beads for flat panel edges, and bullnose beads for
creating rounded inside and outside corners. WhileWA L L S & CEIL IN GS
metal beads are installed with fasteners, vinyl beads
can be installed with vinyl adhesive and staples, or Joint tape is combined with joint compound to
be embedded in joint compound using the same create a permanent layer that covers the wallboard
techniques for installing paper-faced beads. seams, as well as small holes and gaps. Without tape,
thick applications of compound are highly prone to
cracking. There are two types of joint tape—paper and
self-adhesive fiberglass mesh.
Joint compound, commonly called mud, seals
and levels all seams, corners, and depressions in a
wallboard installation. It’s also used for skim-coating
and some texturing treatments. There are several
types of compounds with important differences among
them, but the two main forms are setting-type and
drying-type.
Setting-type compound is sold in dry powder
form that is mixed with water before application.
Because it dries through chemical reaction, setting
compound dries quickly and is virtually unaffected
by humidity and temperature. Setting compounds
generally shrink less, bond better, and become harder
than drying types, but they’re more difficult to sand, a
characteristic that makes them a better choice for the
taping coat than for the filler and final coats. Drying-
type compounds dry through evaporation and usually
take about 24 hours to dry completely. Available in dry
Achieving a smooth wall surface depends completely
powder and convenient premixed forms in resealable
on how well you manage the taping, “mudding,” and sanding one- and five-gallon buckets, drying compounds are
tasks in your project. highly workable and consistent.
12 8 T H E B O O K O F H O M E H O W -T O■ HOW TO I NSTA L L M E TA L COR N E R BE A D 1 2
Starting at the top, fasten the bead flanges with 11⁄4” Use full lengths of corner bead where possible. If you must drywall screws driven every 9” and about 1⁄4” from the edge. join two lengths, cut the two pieces to size, then butt together Alternate sides with each screw to keep the bead centered. the finished ends. Make sure the ends are perfectly aligned
WA L L S & CEIL IN GSThe screws must not project beyond the raised spine. and the spine is straight along the length of the corner. File ends, if necessary.
■ HOW TO I NSTA L L V I N Y L COR N E R BE A D 1 2
Cut vinyl bead to length and test fit over corner. Spray vinyl Quickly install the bead, pressing the flanges into the adhesive evenly along the entire length of the corner, then adhesive. Fasten the bead in place with 1⁄2” staples every 8”. along the bead.
12 9
The Finishing Sequence ▸
Finishing newly installed drywall is satisfying work
that requires patience and some basic skill, but it’s easier
Taping coat
than most people think. Beginners make their biggest, and
most lasting, mistakes by rushing the job and applying
too much compound in an attempt to eliminate coats. But
even for professionals, drywall finishing involves three
steps, and sometimes more, plus the final sanding. The
first step is the taping coat, when you tape the seams
between the drywall panels. If you’re using standard
metal corner bead on the outside corners, install it before
starting the taping coat; paper-faced beads go on after
the tape. The screw heads get covered with compound
at the beginning of each coat. After the taping comes the
second, or filler, coat. This is when you leave the most
compound on the wall, filling in the majority of each
Filler coat
depression. With the filler coat, the walls start to look
pretty good, but they don’t have to be perfect; the third Final coat
coat will take care of minor imperfections. Lightly sand the
second coat, then apply the final coat.WA L L S & CEIL IN GS
■ HOW TO M I X JOI N T COM POU N D
1 2 3
Mix powdered setting-type Use a heavy-duty drill with a mixing Use a hand masher to loosen premixed
compound with cool, potable water paddle to thoroughly mix the compound compound. If the compound has been
in a clean 5-gal. bucket, following the to a stiff yet workable consistency. Use a around a while and is stiff, add a little
manufacturer’s directions. All tools and low speed to avoid whipping air into the water and mix to an even consistency.
materials must be clean—dirty water, old compound. Do not overwork setting-
compound, and other contaminants will type compound, as it will begin setup.
affect compound set time and quality. For powdered drying-type compound,
remix after 15 minutes. Clean tools
thoroughly immediately after use.
13 0 T H E B O O K O F H O M E H O W -T O■ HOW TO TA PE & M U D 1 2 3
Using a 4 or 6” taping knife, apply Apply an even bed layer of setting- Center the tape over the seam compound over each screw head, type compound about 1⁄8” thick and and lightly embed it in the compound, forcing it into the depression. Firmly 6” wide over tapered seams using a 6” making sure the tape is smooth and drag the knife in the opposite direction, taping knife. Note: With paper tape, you straight. At the end of the seam, tear off
WA L L S & CEIL IN GSremoving excess compound from the can also use premixed taping or all- the tape so it extends all the way into panel surface. purpose compound. the inside corners and up to the corner bead at outside corners.
4 5 6
Smooth the tape with the taping At inside corners, smooth the final Cover vertical butt seams with a knife, working out from the center. Apply bit of tape by reversing the knife and 1 ⁄8”-thick layer of joint compound. You enough pressure to force compound carefully pushing it toward the corner. should try and avoid this kind of joint, from underneath the tape, so the tape is Carefully remove excess compound but in some cases there is no way flat and has a thin layer beneath it. along the edges of the bed layer with around it. Cover the compound with the taping knife. seam tape and more compound. Make the taped area extrawide so you can feather it back gradually. (continued)
131
7 8 9
Fold precreased paper tape in Apply an even layer of setting-type Carefully smooth and flatten both
half to create a 90° angle to tape compound about 1⁄8" thick and 3" wide, sides of the tape, removing excess
inside corners. to both sides of the corner, using a 4" compound to leave only a thin layer
taping knife. Embed the tape into the beneath. Make sure the center of the
compound using your fingers and a tape is aligned straight with the corner.WA L L S & CEIL IN GS
taping knife.
Tip ▸ 10 11
An inside corner knife
can embed both sides of the Finish outside corner bead with a Scrape off any remaining ridges
tape in one pass—draw the 6" knife. Apply the compound while and chunks after the taping coat has
knife along the tape, applying dragging the knife along the raised dried completely, then second-coat the
enough pressure to leave spine of the bead. Make a second screw heads, using a 6" taping knife and
a thin layer of compound pass to feather the outside edge of all-purpose compound. Note: Setting-
beneath. Feather each side the compound, then a third dragging type compound and drying-type topping
using a straight 6" taping knife, along the bead again. Smooth any areas compound are also acceptable.
if necessary. where the corner bead meets taped
corners or seams.
13 2 T H E B O O K O F H O M E H O W -T O12 13 14
Apply an even layer of compound Coat tapered seams with an even After feathering both side edges to both sides of each inside corner layer of all-purpose compound using of the compound, make a pass down using a 6” taping knife. Smooth one side a 12” taping knife. Whenever possible, the center of the seam, applying at a time, holding the blade about 15° apply the coat in one direction and even pressure to the blade. This pass from horizontal and lightly dragging the smooth it in the opposite. Feather the should leave the seam smooth and
WA L L S & CEIL IN GSpoint along the corner. Make a second sides of the compound first, holding the even, with the edges feathered out pass to remove excess compound along blade almost flat and applying pressure to nothing. The joint tape should be the outer edges. Repeat, if necessary. to the outside of the blade so the blade completely covered. just skims over the center of the seam.
15 16
Second-coat the outside corners, one side at a time, using After the filler coat has dried, lightly sand all of the joints, a 12” knife. Apply an even layer of compound, then feather the then third-coat the screws. Apply the final coat, following the outside edge by applying pressure to the outside of the knife— same steps used for the filler coat but do the seams first, then enough so that the blade flexes and removes most of the the outside corners, followed by the inside corners. Use a 12” compound along the edge but leaves the corner intact. Make knife and spread the compound a few inches wider than the a second pass with the blade riding along the raised spine, joints in the filler coat. Remove most of the compound, filling applying even pressure. scratches and low spots but leaving only traces elsewhere. Make several passes, if necessary, until the surface is smooth and there are no knife tracks or other imperfections. Carefully blend intersecting joints so there’s no visible transition.
13 3
■ HOW TO SA N D JOI N T COM POU N D
1 2 Tip ▸
As you work, if you oversand
or discover low spots that
Use sheet plastic and 2" masking tape Knock down any ridges, chunks, or require another coat of
to help confine dust to the work area. tool marks prior to sanding, using a 6" compound, mark the area with
Cover all doorways, cabinets, built-ins, taping knife. Do not apply too much a piece of tape for repair afterWA L L S & CEIL IN GS
and any gaps or other openings with pressure—you don’t want to dig into the you finish sanding. Make sure
plastic, sealing all four edges with tape; compound, only remove the excess. to wipe away dust so the tape
otherwise the fine dust produced by sticks to the surface.
sanding can find its way through.
3 4
Lightly sand all seams and outside corners using a pole Inside corners often are finished with only one or two
sander with 220-grit sanding screen or 150-grit sandpaper. thin coats of compound over the tape. Sand the inside edge of
Work in the direction of the joints, applying even pressure to joints only lightly and smooth the outside edge carefully; inside
smooth transitions and high areas. Don’t sand out depressions; corners will be sanded by hand later.
fill them with compound and resand. Be careful not to over-
sand or expose joint tape.
13 4 T H E B O O K O F H O M E H O W -T O5 6 7
Fine-sand the seams, outside To avoid damage from oversanding, For tight or hard-to-reach corners, corners, and fastener heads using a use a 150-grit dry sanding sponge to fold a piece of sanding screen or sanding block with 150- to 220-grit sand inside corners. The sides of sanding sandpaper in thirds and sand the area
WA L L S & CEIL IN GSsanding screen or sandpaper. As you sponges also contain grit, allowing you carefully. Rather than using just your work, use your hand to feel for defects to sand both sides of a corner at once to fingertips, try to flatten your hand as along the compound. A bright work help prevent oversanding. much as possible to spread out the light angled to highlight seams can pressure to avoid sanding too deep. help reveal problem areas.
8 9
Repair depressions, scratches, or exposed tape due to With sanding complete, remove dust from the panels oversanding after final sanding is complete. Wipe the area with a dry towel or soft broom. Use a wet-dry vacuum to clean with a dry cloth to remove dust, then apply a thin coat of all- out all electrical boxes and around floors, windows, and doors, purpose compound. Allow to dry thoroughly, then resand. then carefully roll up sheet plastic and discard. Finally, damp mop the floor to remove any remaining dust.
13 5
CE M E N T BOA R D
Cementboard
U se tile backer board as the substrate for tile walls
in wet areas. Unlike drywall, tile backer won’t
break down and cause damage if water gets behind Fiber-cementboard
the tile. The three basic types of tile backer are
cementboard, fiber-cementboard, and Dens-Shield.
Though water cannot damage either cementboard
or fiber-cementboard, it can pass through them. To
protect the framing members, install a water barrier of Dens-Shield
4-mil plastic or 15# building paper behind the backer.
Dens-Shield has a waterproof acrylic facing that Common tile backers are cementboard, fiber-cementboard,
and Dens-Shield. Cementboard is made from Portland cement
provides the water barrier. It cuts and installs much
and sand reinforced by an outer layer of fiberglass mesh. Fiber-
like drywall, but requires galvanized screws to prevent cementboard is made similarly, but with a fiber reinforcement
corrosion and must be sealed with caulk at all untaped integrated throughout the panel. Dens-Shield is a water-
joints and penetrations. resistant gypsum board with a waterproof acrylic facing.
Tools & Materials ▸WA L L S & CEIL IN GS
Work gloves Hammer Cementboard Spacers
Eye protection Jigsaw with a carbide 11⁄4" cementboard screws Screwgun
Utility knife or carbide- grit blade Cementboard joint tape Ceramic tile adhesive
tipped cutter Taping knives Latex-Portland Paper joint tape
T-square Stapler cement mortar Drywall joint
Small masonry bits 4-mil plastic sheeting 15# building paper compound
■ HOW TO H A NG CE M E N T BOA R D
1 2 3
Staple a water barrier of 4-mil Cut cementboard by scoring through Make cutouts for pipes and other
plastic sheeting or 15# building paper the mesh just below the surface with penetrations by drilling a series of
over the framing. Overlap seams by a utility knife or carbide-tipped cutter. holes through the board, using a small
several inches, and leave the sheets Snap the panel back, then cut through masonry bit. Tap the hole out with a
long at the perimeter. Note: Framing for the back-side mesh (inset). hammer or a scrap of pipe. Cut holes
cementboard must be 16" on center; Note: For tile applications, the rough along edges with a jigsaw and carbide
steel studs must be 20-gauge. face of the board is the front. grit blade.
13 6 T H E B O O K O F H O M E H O W -T O4 5
Install the sheets horizontally. Where possible, use full pieces to avoid butted Cover the joints and corners with seams, which are difficult to fasten. If there are vertical seams, stagger them between cementboard joint tape (alkali-resistant rows. Leave a 1⁄8” gap between sheets at vertical seams and corners. Use spacers to fiberglass mesh) and latex-Portland set the bottom row of panels 1⁄4” above the tub or shower base. Fasten the sheets cement mortar (thin-set). Apply a layer with 11⁄4” cementboard screws, driven every 8” for walls and every 6” for ceilings. of mortar with a taping knife, embed the
WA L L S & CEIL IN GSDrive the screws at least 1⁄2” from the edges to prevent crumbling. If the studs are tape into the mortar, then smooth and steel, don’t fasten within 1” of the top track. level the mortar.
■ F I N I SH I NG C E M E N T BOA R D Greenboard Paint Paint Ceramic tile adhesive
Joint compound
Tape Skim-coated joint compound
Trim tile
Ceramic tile adhesive
Grout
Cementboard
Regular tile
CementboardTo finish a joint between cementboard and greenboard, To finish small areas of cementboard that will not be tiled, seal the joint and exposed cementboard with ceramic tile seal the cementboard with ceramic tile adhesive, a mixture of adhesive, a mixture of four parts adhesive to one part water. four parts adhesive to one part water, then apply a skim-coat Embed paper joint tape into the adhesive, smoothing the tape of all-purpose drywall joint compound using a 12” drywall with a taping knife. Allow the adhesive to dry, then finish the joint knife. Then prime and paint the wall. with at least two coats of all-purpose drywall joint compound.
13 7
ACOUST IC T I L E
E asy-to-install ceiling tile can lend character to a
plain ceiling or help turn an unfinished basement
or attic into beautiful living space. Made of pressed
Most ceiling tile comes prefinished, but it can be
painted to match any decor. For best results, apply two
coats of paint using a roller with a ¼-inch nap, and
mineral and fiberboard, ceiling tiles are available wait 24 hours between coats.
in a variety of styles. They also provide moderate
noise reduction.
Ceiling tiles typically can be attached directly 10"
8 x 10
to a drywall or plaster ceiling with adhesive. If your corner tile
ceiling is damaged or uneven, or if you have an
unfinished joist ceiling, install 1 × 2 furring strips 10 ft., 8"
as a base for the tiles, as shown in this project.
Some systems include metal tracks for clip-
on installation.
10"
Unless your ceiling measures in even feet, you 8" 8"
won’t be able to install the 12-inch tiles without some 15 ft., 4"
cutting. To prevent an unattractive installation with
small, irregular tiles along two sides, include a course Measure the ceiling and devise a layout. If the length (or
width) doesn’t measure in even feet, use this formula to
of border tiles along the perimeter of the installation.WA L L S & CEIL IN GS
determine the width of the border tiles: add 12 to the number of
Plan so that tiles at opposite ends of the room are cut inches remaining and divide by 2. The result is the width of the
to the same width and are at least half the width of a border tile. (For example, if the room length is 15 ft., 4", add 12 to
full tile. the 4, then divide 16 by 2, which results in an 8" border tile.)
An acoustic tile ceiling differs from a suspended ceiling primarily in that the support structure for the tiles is attached
directly to the ceiling instead of hung by wires. This maximizes the headspace in a room. Some systems, like the one shown here,
use lightweight plastic tracks to support lightweight PVS panels. Others employ traditional (and thicker) fibrous panels that are
stapled to wood furring strips attached to the ceiling.
13 8 T H E B O O K O F H O M E H O W -T O■ HOW TO I NSTA L L DI R E C T- MOU N T E D C E I L I NG PA N E L S 1 2
Plan your ceiling tile layout to minimize cutting but ensure Attach wall brackets around the perimeter of the room that cut panels are limited to the room borders and are even using 1” coarse-thread drywall screws spaced 16” to 24”
WA L L S & CEIL IN GS(see previous page). Snap square chalklines on the ceiling apart. The screws can be driven into the ceiling joists or the joists or ceiling to indicate the locations of the hangers. wall framing members. Try not to overdrive them and kink the brackets.
3 4
Use aviator snips or good scissors to cut the plastic tracking. Fit the final corners together to complete the perimeter layout. At corners, miter cut the bracket material to make a cleaner joint (the bottoms of brackets and hangers will be visible when installation is complete so be as neat as possible).
(continued)
13 9
5 6
Attach the first top hanger track to the ceiling along your Fit one of the 2-ft. cross tees into the end notch of the
layout lines. Center the strips on the lines, with the broad, flat first top hanger. Use the cross tee as a spacer to make sure
surface of the track against the ceiling. Use drywall screws and the next top hanger is the correct distance from the first. Snap
alternate which side of the track strip the screws are driven on. the free end of the cross bracket into the matching notch on
The end of the hanger track should fit into the channels in the the second bracket. Make any adjustments necessary to theWA L L S & CEIL IN GS
wall brackets and any seams should fall at joist locations. second bracket and then secure the bracket to the ceiling
joists with screws. Work your way down to the other end of
the brackets, using the cross tees as spacers.
7 8
Install the rest of the top brackets and cross tees in the Measure the border tiles and cut to fit. The cut sides
manner as the first pair, working in sequence. Wait to install the should be against the wall brackets. Aviator snips or good
last cross tee along each border. scissors can be used to cut the tiles. You can also use a
straightedge and sharp utility knife. Either way, be very careful
as the ceiling panels are a bit fragile and can crack easily.
14 0 T H E B O O K O F H O M E H O W -T O9 10
Fit the cut ceiling panels into the track system by lifting When you reach a corner, cut the last cross tee to use it them, lowering, and letting them rest flat on the track ledges. to help raise the last panel into position. Snap the tee into the Fill in the borders up to the point where the last tee has not notch in the last top hanger to lock the panel into place. been installed.
WA L L S & CEIL IN GS11
Cut runner strips to fit into the snaps in the top hangers, OPTION: The more traditional and true “acoustic tile” ceiling locking everything together and giving the installation a more (so called because it has some sound-canceling properties) finished appearance. Simply press upward to the bottoms of is installed using fibrous tiles with hanger ledges at the edges the runners until they snap in with a click. through which they are stapled to a grid of wood furring strips mounted to the ceiling or ceiling joists.
141
SUSPE N DE D C E I L I NG
S uspended ceilings are traditionally popular ceiling
finishes for basements because they hang below
pipes and other mechanicals, providing easy access Wallboard or
to them. Suspended ceiling tile manufacturers have ceiling panel
a wide array of ceiling tiles to choose from. Popular
styles mimic historical tin tiles and add depth to the
ceiling while minimizing sound and vibration noise. Wall angle
A suspended ceiling is a grid framework made of
lightweight metal brackets hung on wires attached to
ceiling or floor joists. The frame consists of T-shaped
main beams (mains), cross tees (tees), and L-shaped
wall angles. The grid supports ceiling panels, which
rest on the flanges of the framing pieces. Panels are
available in 2 × 2-ft. or 2 × 4-ft., in a variety of styles.
Special options include insulated panels, acoustical 1 x valance
panels that absorb sound, and light-diffuser screens
for use with fluorescent lights. Generally, metal-frame
ceiling systems are more durable than ones made
of plastic.
To begin your ceiling project, devise the panelWA L L S & CEIL IN GS
Build a valance around basement awning windows so they
layout based on the size of the room, placing equally can be opened fully. Attach 1× lumber of an appropriate width
sized trimmed panels on opposite sides to create a to joists or blocking. Install drywall (or a suspended-ceiling
balanced look. Your ceiling must also be level. panel trimmed to fit) to the joists inside the valance.
Main
Screw eye
Hanger wire
Panel
Tee
Wall angle
Suspended ceilings are very practical in basement rooms, and you can find them in many more
design choices than you might expect.
14 2 T H E B O O K O F H O M E H O W -T O■ HOW TO I NSTA L L A SUSPE N DE D C E I L I NG 1 2
Establish your ceiling layout plan, limiting cut ceiling tiles Once all of the wall angle is installed, use the angle to the border rows. See page 138. Mark the finished ceiling to mark the locations for the main beams. These should be height onto a wall—it needs to be at least 3” down from installed perpendicular to the ceiling joists and establish a grid the joists or ceiling you are building on. Extend level lines all with opening matched to the panel sizes and configurations.
WA L L S & CEIL IN GSaround the room and snap chalklines for reference. This is a Run taut mason’s string reference lines between the wall great opportunity to use a laser level if you have one. Install channels to set both the grid and the ceiling height. the wall angle at stud locations with 1½” drywall screws or TIP: Use lock clamps on the lower flanges to secure the string nails. The bottom of the wall angle should be flush with your so you can run lines that are exactly level. reference lines. Cut the metal track sections with aviator snips and back-cut the mating pieces at the corners so you can overlap the lower flanges.
3 4
Hanger hole
FlangeAttach the hanger wires that support the main beams. The Measure the distance from the mounting holes in the main wires should be positioned directly above the hanger holes in beam to the bottom ledges—usually around 1” (inset photo). the beams. For smaller, light-duty ceilings you can use drywall Set the handle of a combination square set to that distance screws to anchor 12-guages wires with preattached eye hooks. and use it and the string lines as guides for bending the hanger For heavier ceilings, use screw eyes designed for use with a wires so the bend will match the mounting holes relative to the suspended ceiling. These can be driven easier with a special ceiling height. bit driver mounted in an impact gun (inset photo). (continued)
14 3
5 6
It is important that the tee slots in the main beam (these Hang the first main beam, which will be multiple pieces
accept the cross tees tabs) be lined up exactly with the if the run is longer than 12 feet. Insert hanger wires into the
planned cross tee location. This very likely will mean that you hanger holes at their bend point and then twist the wires
have to cut the main beam so it fits against the wall with the multiple times around themselves to secure them. If you are
tee slot in position. confident in your layout, you can hang all the main beams atWA L L S & CEIL IN GS
the same time, but it is a good idea to attach the tees in the
first course to confirm that they fit and are parallel—it is easier
to make adjustments at this point.
7 8
The cross tees for the border panels rest on the wall channel Make sure the cross tees are perpendicular to the wall
ledge. The other ends have tabs that snap into the tee slots in channels and parallel to one another. With the parts clamped
the main beams. Begin installing the cross tees. together, drill guide holes through the bottoms of the wall
channels and then through the cross tees. Secure them
in place with a pop rivet. White pop rivets that match the
ceiling grid are sold with most suspended ceiling accessories.
Complete the grid of main beams and cross tees.
14 4 T H E B O O K O F H O M E H O W -T O9 10
Cut the suspended ceiling tiles for the border rows using a At the cut edge of tiles that will rest on the wall channel, sharp utility knife and a straightedge (a drywall framing square you need to re-create the recessed ledge that was cut off when works very well for this). Score each tile deeply and then snap you trimmed the tile. Do this by making a ½”-deep cut ½” from them as you would drywall. the cut edge, through the tile top. Then, from the side, make a shoulder cut with your utility knife and remove the waste material. Keep your cut lines as straight and clean as possible— they will be visible if you look closely after installation.
11 12
WA L L S & CEIL IN GSBegin installing the ceiling tiles by lifting them into their Install the border tiles last—if you have to make any opening in the grid and then lowering onto the support ledges. adjustments, they should be done on the borders. If necessary, Don’t press down too hard. Fill in all of the field tiles. push up on the adjoining tiles to create space to reach your hand in and press down on the border tiles.
OPTION: PANEL LIGHTS Lightweight ceiling panel lights are designed to fit into and be supported by the suspended ceiling grid. New LED types are very lightweight, are long-lasting, and can be purchased for $50 to $100 for a 2 x 2 ft. light. You’ll need to provide power service above the suspended ceiling, of course, but the light panels can be hooked up pretty easily before being mounted in the track grid.
14 5
PA I N T I NG I N T E R IOR WA L L S
P aints are either latex (water based) or alkyd (oil
based). Latex paint is easy to apply and clean up,
and the improved chemistry of today’s latexes makes
Before applying the finish paint, prime all of the
surfaces with a good-quality primer. Primer bonds
well to all surfaces and provides a durable base that
them suitable for nearly every application. Some keeps the paint from cracking and peeling. Priming
painters feel that alkyd paint provides a smoother is particularly important when using a high-gloss
finish, but local regulations may restrict the use of paint on walls and ceilings, because the paint alone
alkyd products. might not completely hide finished drywall joints and
Paints come in various sheens, from high gloss to other variations in the surface. To avoid the need for
flat. Gloss enamels dry to a shiny finish and are used additional coats of expensive finish paint, tint the
for surfaces that need to be washed often, such as primer to match the new color.
walls in bathrooms and kitchens and woodwork. Flat
paints are used for most wall and ceiling applications.
Paint prices are typically an accurate reflection How to Estimate Paint ▸
of quality. As a general rule, buy the best paint your
budget can afford. High-quality paints are easier to 1) Length of wall or ceiling (linear feet) ×
use, look better, last longer, cover better, and because
2) Height of wall, or width of ceiling =
they often require fewer coats they are usually less
expensive in the long run. 3) Surface area (square feet) ÷
4) Coverage per gallon of chosen paint =
5) Gallons of paint neededPA I N T & T R I M
For large jobs, mix paint together (called “boxing”) in a Latex-based drywall primer and sealer equalizes the
large pail to eliminate slight color variations between cans. absorption rates between the dried joint compound and the
Stir the paint thoroughly with a wooden stick or power drywall paper facing, allowing the paint to go on evenly with
drill attachment. no blotching.
14 6 T H E B O O K O F H O M E H O W -T O■ SE L E C T I NG A QUA L I T Y PA I N T
Paint coverage (listed on can labels) of quality paint should High washability is a feature of quality paint. The pigments be about 400 sq. ft. per gallon. Bargain paints (left) may require in bargain paints (right) may “chalk” and wash away with two or even three coats to cover the same area as quality mild scrubbing. paints (right).
■ PA I N T SH E E NS
PA I N T & T R I M
A B C DPaint comes in a variety of surface finishes, or sheens. Gloss enamel (A) provides a highly reflective finish for areas where high washability is important. All gloss paints tend to show surface flaws. Alkyd-base enamels have the highest gloss. Medium-gloss (or “satin”) latex enamel (B) creates a highly washable surface with a slightly less reflective finish. Like gloss enamels, medium-gloss paints tend to show surface flaws. Eggshell enamel (C) combines a soft finish with the washability of enamel. Flat latex (D) is an all-purpose paint with a matte finish that hides surface irregularities.
147
PA I N T I NG TOOL S
M ost painting jobs can be completed with a few
quality tools. Purchase two or three premium
brushes, a sturdy paint pan that can be attached to a
stepladder, and one or two good rollers. With proper
cleanup, these tools will last for years. See pages 150
to 151 for tips on how to use paintbrushes and rollers.
■ C HOOSI NG A PA I N T BRUSH
Chiseled end
Flagged bristles
Spacer plugsPA I N T & T R I M
Reinforced
ferrule
Hardwood handle
A quality brush (left), has a shaped hardwood handle and a There’s a proper brush for every job. A 4" straight-edged
reinforced ferrule made of noncorrosive metal. Multiple spacer brush (bottom) is good for cutting in along ceilings and corners.
plugs separate the bristles. A quality brush has flagged (split) For woodwork, a 2" trim brush (middle) works well. A tapered
bristles and a chiseled end for precise edging. A cheaper brush sash brush (top) helps with corners. Use brushes made of
(right) will have a blunt end, unflagged bristles, and a cardboard natural bristles only with alkyd paints. All-purpose brushes,
spacer plug that may soften when wet. suitable for all paints, are made with a blend of polyester,
nylon, and sometimes natural bristles.
14 8 T H E B O O K O F H O M E H O W -T O■ C HOOSI NG PA I N T ROL L E R S
Choose a sturdy roller with a wire cage construction. Nylon
bearings should roll smoothly and easily when you spin the
cage. The handle end should be threaded for attaching an
extension handle.
PA I N T & T R I MSelect the proper roller cover for the surface you intend to paint. A ¼”-nap cover is used for enamel paints and very flat surfaces. A 3⁄8”-nap cover will hide the small flaws found in most flat walls and ceilings. A 1”-nap cover is for rough surfaces like concrete blocks or stucco. Foam rollers fit into small spaces and work well when painting furniture or doing touch-ups. Corner rollers have nap on the ends and make it easy to paint corners without cutting in the edges. Synthetic covers are good with most paints, especially latexes. Wool or mohair roller covers give an even finish with alkyd products. Paint pads and specialty rollers come in a wide range of Always choose good-quality roller covers, which will be less sizes and shapes to fit different painting needs. likely to shed lint.
149
■ HOW TO USE A PA I N T ROL L E R
1 2
1
1
3 2
Wet the roller cover with water (for latex paint) or mineral Draw the roller straight down (2) from the top of the
spirits (for alkyd enamel), to remove lint and prime the cover. diagonal sweep made in step 1. Lift and move the roller to the
Squeeze out excess liquid. Dip the roller fully into the paint pan beginning of the diagonal sweep and roll up (3) to complete
reservoir and roll it over the textured ramp to distribute the the unloading of the roller.
paint evenly. The roller should be full, but not dripping. Make an
upward diagonal sweep about 4 ft. long on the surface, using a
slow stroke to avoid splattering.
7 8PA I N T & T R I M
3 4
Distribute the paint over the rest of the section with Smooth the area by lightly drawing the roller vertically from
horizontal and diagonal back-and-forth strokes. the top to the bottom of the painted area. Lift the roller and
return it to the top of the area after each stroke.
15 0 T H E B O O K O F H O M E H O W -T O■ HOW TO USE A PA I N T BRUSH 1 2
Dip the brush into the paint, loading one-third of its bristle Paint along the edges (called “cutting in”) using the narrow length. Tap the bristles against the side of the can to remove edge of the brush, pressing just enough to flex the bristles. excess paint, but do not drag the bristles against the lip of Keep an eye on the paint edge, and paint with long, slow the can. strokes. Always paint from a dry area back into wet paint to avoid lap marks.
3 4 5
PA I N T & T R I MBrush wall corners using the wide To paint large areas with a brush, Smooth the surface by drawing edge of the brush. Paint open areas with apply the paint with 2 or 3 diagonal the brush vertically from the top to a brush or roller before the brushed strokes. Hold the brush at a 45° angle to the bottom of the painted area. Use paint dries. the work surface, pressing just enough light strokes and lift the brush from to flex the bristles. Distribute the paint the surface at the end of each stroke. evenly with horizontal strokes. This method is best for slow-drying alkyd enamels.
1 51
PA I N T I NG WA L L S & C E I L I NG S
F or a smooth finish on large wall and ceiling areas,
paint in small sections. First use a paintbrush to
cut in the edges, then immediately roll the section
before moving on. If brushed edges are left to dry
before the large surfaces are rolled, visible lap marks
will be left on the finished wall. Working in natural
light makes it easier to see missed areas.
Spread the paint evenly onto the work surface
without letting it run, drip, or lap onto other areas.
Excess paint will run on the surface and can drip onto
woodwork and floors. Conversely, stretching paint too
far leaves lap marks and results in patchy coverage.
For fast, mess-free painting, shield any surfaces
that could get splattered. If you are painting only the
ceiling, drape the walls and woodwork to prevent
splatters. When painting walls, mask the baseboards
and the window and door casings. (See top of
opposite page.)
While the tried-and-true method of aligning
painter’s tape with the edge of moldings and casings
is perfectly adequate, the job goes much faster and
smoother with a tape applicator. Similarly, painter’s
tape can be used to cover door hinges and window
glass, but hinge masks and corner masks simplify the
job enormously. Evaluate the available choices and
the project at hand: there are many new, easy-to-use Use an adjustable extension handle to paint ceilings and
options available. tall walls easily without a ladder.PA I N T & T R I M
Cut in around doors and window casing with a paintbrush and then finish painting the wall with a roller.
152 T H E B O O K O F H O M E H O W -T O■ HOW TO TA PE A N D DR A PE FOR WA L L S A N D C E I L I NG S
Align wide masking tape with the inside edge of the Press the top half of 2” masking tape along the joint molding; press in place. Run the tip of a putty knife along the between the ceiling and the wall, leaving the bottom half of inside edge of the tape to seal it against seeping paint. After the tape loose. Hang sheet plastic under the tape, draping the painting, remove the tape as soon as the paint is too dry walls and baseboards. After painting, remove the tape as soon to run. as the paint is too dry to run.
Specialized Roller Techniques ▸
PA I N T & T R I MUsing a corner roller makes it unnecessary to cut in Minimize brush marks. Slide the roller cover slightly off inside corners. It also matches the rolled texture of the rest of the roller cage when rolling near wall corners or a ceiling of the wall better than most paintbrushes. line. Brushed areas dry to a different finish than rolled paint.
15 3
■ HOW TO PA I N T C E I L I NG S
3 × 3'
2 3
1
Paint ceilings with a roller handle extension. Use eye protection while painting overhead. Start at the corner farthest from
the entry door. Paint the ceiling along the narrow end in 3 × 3-ft. sections, cutting in the edges with a brush before rolling. Apply
the paint with a diagonal stroke. Distribute the paint evenly with back-and-forth strokes. For the final smoothing strokes, roll each
section toward the wall containing the entry door, lifting the roller at the end of each sweep.
■ HOW TO PA I N T WA L L SPA I N T & T R I M
2 × 4'
1 3
2
Paint walls in 2 × 4-ft. sections. Start in an upper corner, cutting in the ceiling and wall corners with a brush, then rolling the
section. Make the initial diagonal roller stroke from the bottom of the section upward, to avoid dripping paint. Distribute the paint
evenly with horizontal strokes, then finish with downward sweeps of the roller. Next, cut in and roll the section directly underneath.
Continue with adjacent areas, cutting in and rolling the top sections before the bottom sections. Roll all finish strokes toward the floor.
15 4 T H E B O O K O F H O M E H O W -T OPA I N T I NG E X T E R IOR S: PR E PA R I NG T he key to an even paint job is to work on a smooth, clean, dry surface—so preparing the surface is essential. Generally, the more preparation work you Sanded to bare wood do, the smoother the final finish will be and the longer it will last. For the smoothest finish, sand all the way down to the bare wood with a power sander. For a less time-consuming (but rougher) finish, scrape off any loose paint, then spot-sand rough areas. You can use pressure washing to remove some of the flaking paint, but by itself, pressure washing won’t create a smooth surface for painting.
Scraped and spot-sanded
Tools & Materials ▸Pressure washer Heat gun Scrapers Coarse abrasive pad Siding sander Wire-wheel attachment Finishing sander Proper respiratory protection Sanding block Sandpaper (80-, 120-, 150-grit) Pressure washed only Putty knife Putty Stiff-bristle brush Paintable siliconized caulk Wire brush Muriatic acid Steel wool Sealant The amount of surface preparation you do will largely Drill Colored push pins or tape determine the final appearance of your paint job. Decide how Caulk gun Protective equipment much sanding and scraping you’re willing to do to obtain a
PA I N T & T R I M
finish you’ll be happy with.■ HOW TO R E MOV E PA I N T 1 2
Use a heat gun to loosen thick layers of old paint. Aim the To remove large areas of paint on wood lap siding, use gun at the surface, warm the paint until it starts to bubble, then a siding sander with a disk that’s as wide as the reveal on scrape the paint as soon as it releases. your siding.
15 5
■ HOW TO PR E PA R E SU R FAC E S FOR PA I N T
1 2
Clean the surface and remove loose paint by pressure Scrape off loose paint using a paint scraper. Be careful not
washing the house. As you work, direct the water stream to damage the surface by scraping too hard.
downward, and don’t get too close to the surface with
the sprayer head. Allow all surfaces to dry thoroughly
before continuing.
3 4PA I N T & T R I M
Smooth out rough paint with a finishing sander and 80-grit Use detail scrapers to remove loose paint in hard-to-reach
sandpaper. Use sanding blocks and 80- to 120-grit sandpaper areas. Some of these scrapers have interchangeable heads
to sand hard-to-reach areas of trim. Tip: You can make sanding that match common trim profiles.
blocks from dowels, wood scraps, or garden hoses.
5 6
Inspect all surfaces for cracks, rot, and other damage. Mark Use a finishing sander with 120-grit sandpaper to sand
affected areas with colored pushpins or tape. Fill the holes and down repaired areas, ridges, and hard edges left from the
cracks with epoxy wood filler. scraping process, creating a smooth surface.
15 6 T H E B O O K O F H O M E H O W -T O■ HOW TO PR E PA R E W I N DOW & DOOR T R I M FOR PA I N T 1 2
Scuff-sand glossy surfaces on doors, window casings, and Fill cracks in siding and gaps around window and door trim all surfaces painted with enamel paint. Use a coarse abrasive with paintable siliconized acrylic caulk. pad or 150-grit sandpaper.
■ HOW TO R E MOV E CL E A R F I N I SH E S
PA I N T & T R I M1 2
Pressure wash stained or unpainted surfaces that have Use a stiff-bristle brush to dislodge any flakes of loosened been treated with a wood preservative or protectant before surface coating that weren’t removed by pressure washing. recoating them with fresh sealant. Don’t use a wire brush on wood surfaces.
15 7
■ HOW TO PR E PA R E M E TA L & M A SON RY FOR PA I N T
1 2
Remove rust and loose paint from metal hardware, Scuff-sand metal siding and trim with medium-coarse
such as railings and ornate trim, using a wire brush. Cover steel wool or a coarse abrasive pad. Wash the surface and let
the surface with metal primer immediately after brushing to dry before priming and painting.
prevent the formation of new rust.
3 4PA I N T & T R I M
Remove loose mortar, mineral deposits, or paint from Dissolve rust on metal hardware with diluted muriatic
mortar lines in masonry surfaces with a drill and wire-wheel acid solution. When working with muriatic acid, it’s important
attachment. Clean broad, flat masonry surfaces with a wire to wear safety equipment, work in a well-ventilated area, and
brush. Correct any minor damage before repainting. follow all manufacturer’s directions and precautions.
15 8 T H E B O O K O F H O M E H O W -T O■ HOW TO PA I N T FA SCI A , SOF F I T S & T R I M 1 2 3
Prime all surfaces to be painted, Paint the soffit panels and trim with Paint any decorative trim near the and allow ample drying time. Paint a 4” brush. Start by cutting in around the top of the house at the same time you the face of the fascia first, then cut in edges of the panels using the narrow paint the soffits and fascia. Use a 21⁄2” paint at the bottom edges of the soffit edge of the brush, then feather in the or 3” paintbrush for broader surfaces, panels. Tip: Fascia and soffits are usually broad surfaces of the soffit panels with and a sash brush for more intricate painted the same color as the trim. full loads of paint. Be sure to get good trim areas. coverage in the grooves.
■ HOW TO PA I N T SI DI NG 1 2
PA I N T & T R I MPaint the bottom edges of lap siding by holding the Paint the broad faces of the siding boards with a 4” brush paintbrush flat against the wall. Paint the bottom edges of using the painting technique shown on page 473. Working several siding pieces before returning to paint the faces of down from the top of the house, paint as much surface as you the same boards. can reach without leaning beyond the sides of the ladder.
3 4
Paint the siding all the way down to the foundation, working On board and batten or vertical panel siding, paint the from top to bottom. Shift the ladder or scaffolding, then paint edges of the battens, or top boards, first. Paint the faces of the the next section. Tip: Paint up to the edges of end caps and battens before the sides dry, then use a roller with a 5⁄8”-nap window or door trim that will be painted later. sleeve to paint the large, broad surfaces between the battens.
159
BA SIC CA SI NG
S tock wood casings provide an attractive border
around window and door openings while covering
the gaps between the wall surface and the window jamb.
Tools & Materials ▸
Tape measure Miter saw
Install casings with a consistent reveal between the
Drill Casing material
inside edges of the jambs and the edges of the casings.
Pencil Baseboard molding
In order to fit casings properly, the jambs and
Nail set and corner blocks
wall surfaces must be in the same plane. If one of
Hammer or (optional)
them protrudes, the casing will not lie flush. To solve
pneumatic nailer 4d and 6d finish nails
this problem, you may need to shave the edges of the
Level Wood putty
jambs down with a block plane. Or you may need
Combination square Eye and ear protection
to attach jamb extensions to the window or door to
Straightedge
match the plane of the wall. For small differences
where a drywall surface is too high, you can sometimes
use a hammer to compress the drywall around the
jambs to allow the casings to lie flush.
Drywall screws rely on the strength of untorn face
paper to support the panel. If the paper around the
screws becomes torn, drive additional screws nearby
where the paper is still intact.PA I N T & T R I M
Simple case molding installed with mitered corners is a very common approach to trimming windows and doors. While it lacks
visual interest, it is easy to install and relatively inexpensive.
16 0 T H E B O O K O F H O M E H O W -T O■ HOW TO I NSTA L L M I T E R E D CA SI NG ON W I N DOWS & DOOR S 1 2 3
On each jamb, mark a reveal line 3⁄16 Place a length of casing along one Make 45° miter cuts on the ends to ¼” from the inside edge. The casings side jamb, flush with the reveal line. At of the moldings. Measure and cut the will be installed flush with these lines. the top and bottom of the molding, mark other vertical molding piece, using the the points where horizontal and vertical same method. reveal lines meet. (When working with doors, mark the molding at the top only.)
4 5 6
PA I N T & T R I MDrill pilot holes spaced every 12” to Measure the distance between the Locknail the corner joints by drilling prevent splitting, and attach the vertical side casings and cut top and bottom pilot holes and driving 4d finish nails casings with 4d finish nails driven casings to fit, with ends mitered at through each corner, as shown. Drive through the casings and into the jambs. 45°. If the window or door unit is not all nail heads below the wood surface, Drive 6d finish nails into the framing perfectly square, make test cuts on using a nail set, then fill the nail holes members near the outside edge of scrap pieces to find the correct angle with wood putty. the casings. of the joints. Drill pilot holes and attach with 4d and 6d finish nails.
1 61
BU I LT- U P BA SE MOL DI NG
B uilt-up base molding is made up of several strips
of wood (usually three) that are combined for
a particular effect. It is installed in two common
plywood molding is less durable than solid wood and is
only available in 8- and 10-foot lengths, making joints
more frequent.
scenarios: (1) to match existing trim in other rooms of
a house or (2) to match a stock one-piece molding that
is not available. Tools & Materials ▸
Installing a built-up base molding is no more
difficult than a standard one-piece molding, because Pneumatic finish Tape measure
the same installation techniques are used. However, nail gun Sandpaper
built-up base molding offers a few advantages over Air compressor Power sander
standard stock moldings. Wavy floors and walls are Air hose ¾" finish-grade oak
easier to conceal, and the height of the molding is Miter saw plywood
completely up to you, making heat registers and other Hammer Base shoe molding
obstructions easier to deal with. Nail set Cap molding
In this project, the base molding is made of high- Tablesaw or 1¼" brad nails
grade plywood rather than solid stock lumber. straightedge guide 2" finish nails,
Plywood is more economical and dimensionally stable and circular saw wood putty
than solid lumber and can be built up to any depth, Pencil Eye and ear protection
as well as cut down to any height. Keep in mind thatPA I N T & T R I M
Built-up base trim is made by combining baseboard, base shoe, and another molding type, typically cap molding.
16 2 T H E B O O K O F H O M E H O W -T O
Cap molding
Baseboard
Wall
(plywood)
Base shoe
Floor
Cut the plywood panel into 6" strips with a tablesaw or a
straightedge guide and a circular saw. Lightly sand the strips,
removing any splinters left from the saw. Then apply the finish
of your choice to the moldings and the plywood strips.
Base Trim Spacers ▸
PA I N T & T R I M
Baseboard can be built up on the back with
Stud location
spacer strips so it will project farther out from the
wall. This can allow you to match existing casingsOpen bevel for scarf or to create the impression of a thicker molding. joint However, the cap rail needs to be thick enough to cover the plywood edge completely or the core of the panel may be visible.
Back-cut
bevel for
scarf jointInstall the plywood strips with 2” finish nails driven at stud locations. Use scarf joints on continuous runs, driving pairs of fasteners into the joints. Cut and install moldings so that all scarf joints fall at stud locations.
16 3
■ I NSTA L L I NG BU I LT- U P BA SE MOL DI NG
Nail and glue 45°
outside miter joint
before attaching
baseboard
Test-fit inside corner butt joints before cutting a Miter outside corners squarely at 45°. Use wood glue and
workpiece. If the walls are not square or straight, angle 11⁄4" brad nails to pull the mitered pieces tight, and then nail
or bevel the end cut a few degrees to fit the profile of the the base to the wall at stud locations with 2" finish nails. Small
adjoining piece. The cap molding will cover any gaps at the top gaps at the bottom or top of the base molding will be covered
of the joint. See illustration, page 163. with cap or base shoe.
Attach Attach cap
baseboard to to baseboardPA I N T & T R I M
wall studs with 18-ga.,
5
with 2" ⁄ 8" brads
finish nails
Attach
base shoe
to subfloor
with 1 1⁄ 2"
finish nails
Use a brad nailer with 18-gauge, 5⁄8" brads to install the Built-up baseboard requires more attention to the nailing
cap and base shoe moldings along the edges of the plywood schedule than simple one-piece baseboards. The most
base. Fit scarf joints on longer lengths, coped joints on inside important consideration (other than making sure your nails
corners, and miter joints on outside corners. Stagger the are all driven into studs or other solid wood), is that the base
seams so that they do not line up with the base molding shoe must be attached to the floor, while the baseboard is
seams. Set any protruding nails with a nail set and fill all nail attached to the wall. This way, as the gap between the wall
holes with putty. and floor changes, the parts of the built-up molding can
change with them.
16 4 T H E B O O K O F H O M E H O W -T OC ROW N MOL DI NG S imply put, crown molding is angled trim that bridges the joint between the ceiling and the wall. In order to cover this joint effectively, crown moldings inside corners may appear to save time and produce adequate results, after a few changing seasons the joints will open up and be even more difficult to conceal. are “sprung.” This means that the top and bottom Installing crown molding in a brand-new, perfectly edges of the molding have been beveled, so when the square room is one thing, but what happens when the molding is tilted away from the wall at an angle, the walls and ceilings don’t meet at perfect right angles? tops and bottoms are flush on the wall and ceiling In most houses that have been around for more than a surfaces. Some crown moldings have a 45-degree angle couple of seasons, walls have bulges caused by warped at both the top and the bottom edges; another common studs or improper stud placement that’s causing the style (“38-degree crown”) has a 38-degree angle on one drywall to push out into the room. Ceilings have issues edge and a 52-degree angle on the other edge. caused by warped joists or drywall that has loosened Installing crown molding can be a challenging and or pulled away from the ceiling joists. Corners may be sometimes confusing process. Joints may be difficult best finished with extra-thick layers of joint compound for you to visualize before cutting, and wall and that has been applied a bit heavily, causing an outside ceiling irregularities can be hard to overcome. If you corner piece to sit further away from the corner have not worked on crown molding joints before, it is bead. These are just a few of the issues that can work recommended that your first attempt be made with against you and cause even an experienced carpenter paint-grade materials. Stain-grade crown is commonly to become frustrated. made of solid hardwood stock, which makes for expensive cutting errors and difficulty concealing irregularities in joints. Inside corner joints of crown molding should Tools & Materials ▸ be cope-cut, not mitered, except in the case of very Hammer Scrap of wood intricate profile crown that is virtually impossible to Utility knife Eye protection cope (and must therefore be mitered). While mitering
PA I N T & T R I MBasic crown molding softens the transitions between walls and ceilings. If it is made from quality hardwood, crown molding can be quite beautiful when installed and finished with a clear top coat. But historically, it is most often painted, either the same color as the ceiling (your eye tends to see it as a ceiling molding, not a wall molding) or with highly elaborate painted-and-carved details.
16 5
6
Butted to wall
Mitered joint
1
5
Coped joint
2
3
4
Plan the order of the installation to minimize the number of difficult joints on each piece, and use the longest pieces for the
most visible sections of wall. Notice that the left end of first piece is cope-cut rather than butted into the wall. Cope-cutting the first
end eliminates the need to cope-cut both ends of the final piece and places the cuts in the same direction. This simplifies
your installation, making the method to cut each piece similar.
■ HOW TO I NSTA L L BA SIC CROW N MOL DI NGPA I N T & T R I M
1 2
Cut a piece of crown molding about 1' long with square Place the first piece of molding upside down and sprung
ends. Temporarily install the piece in the corner of the last against the fence of the miter saw. Mark a reference line on the
installation wall with two screws driven into the blocking. This fence for placement of future moldings, and cut the first coped
piece serves as a template for the first cope cut on the first end with an inside miter cut to reveal the profile of the piece.
piece of molding.
16 6 T H E B O O K O F H O M E H O W -T O3 4 Temporary scrap
Cope-cut the end of the first piece with a coping saw. Measure, cut to length, and install the first piece of crown Carefully cut along the profile, angling the saw as you cut molding, leaving the end near the temporary scrap loose for to back-bevel the cope. Test-fit the coped cut against the final fitting of the last piece. Nail the molding at the top and temporary scrap from step 1. Fine-tune the cut with files bottom of each stud location. and fine-grit sandpaper.
5 6 Test pieces
PA I N T & T R I MCut two test pieces to check the fit of outside corners. Start Position the actual stock so a cut end is flush against the with each molding cut at 45°, adjusting the angles larger or wall at one end and, at the other end, mark the outside corner smaller until the joints are tight. Make sure the test moldings on the back edge of the molding. Miter-cut the piece at the are properly aligned and are flush with the ceiling and walls. mark, according to the angles you noted on the test pieces. Make a note of your saw settings once the joint fits tightly.
(continued)
167
7 8
Temporary spacer removed
Measure and cut the third piece with an outside corner To fit the final piece, cope the end and cut it to length.
miter to match the angle of your test pieces. Cut the other end Remove the temporary scrap piece from step 3, and slide
squarely, butting it into the corner. Install the piece with nails the last molding into position. Nail the last piece at the
driven at stud locations. Install the subsequent pieces of crown stud locations when the joints fit well, and finish nailing the
molding, coping the front end and butting the other as you first piece.
work around the room.
9 10PA I N T & T R I M
Fill all nail holes. Use spackling compound if painting; wait Lightly sand the filled nail holes and joint gaps with fine
until the finish is applied, and fill with tinted putty for clear sandpaper. Sand the nail hole flush with the surface of the
finishes. Use a putty knife to force spackling compound or moldings, and apply a final coat of paint to the entire project.
tinted wood putty into loose joints, and caulk gaps 1⁄8" or
smaller between the molding and the wall or ceiling with
flexible, paintable, latex caulk.
16 8 T H E B O O K O F H O M E H O W -T O■ H OW TO I NSTA L L A BU I LT- U P C ROW N 1 2
Remove any old crown molding in the cornice area. Use Use a mock-up of the built-up molding as a marking a utility knife to cut through old paint and caulk between the gauge to establish a baseline for the bottom of the assembly molding and the wall or ceiling. Then use a pry bar to work on the wall. Start in the corners and work your way around the the crown molding loose in small sections. Be sure to brace room. This will allow you to see how the ceiling rises and falls the end of the pry bar on the inside of the crown and pull so you know where to install the first piece. downward. Do not pry upwards; this can damage the ceiling.
3 Tip ▸
PA I N T & T R I M
To measure a wall when working alone, first
make a mark on the wall or ceiling exactly 10" out from
one corner. Then, press the tab against the wall at the
other end, measure to the marked line, and add 10" toMake a reference line for the top of the built-up assembly, the measurement. using the mock-up as a gauge.
169
K I TC H E N CA BI N E T S
1 2 Filler
strip
Position a corner upper cabinet on a ledger and hold it in Attach a filler strip to the front edge of the cabinet, if
place, making sure it is resting cleanly on the ledger. Drill 3⁄16" needed. Clamp the filler in place and drill counterbored pilot
pilot holes into the wall studs through the hanging strips at the holes through the cabinet face frame near hinge locations.
top rear of the cabinet. Attach the cabinet to the wall with 21⁄2" Attach filler to cabinet with 21⁄2" cabinet screws or flathead
screws. Do not tighten fully until all cabinets are hung. wood screws.
3 4CABINETS & COUNTERS
Position the adjoining cabinet on the ledger, tight against Check the front cabinet edges or face frames for plumb.
the corner cabinet or filler strip. Clamp the corner cabinet Drill 3⁄16" pilot holes into the wall studs through the hanging
and the adjoining cabinet together at the top and bottom. strips in the rear of the cabinet. Attach the cabinet with
Handscrew clamps will not damage wood face frames. 21⁄2" screws. Do not tighten the wall screws fully until all the
cabinets are hung.
170 T H E B O O K O F H O M E H O W -T O5 6
Attach the corner cabinet to the adjoining cabinet. From Position and attach each additional cabinet. Clamp the inside corner cabinet, drill pilot holes through the face frames together, and drill counterbored pilot holes through the frame. Join the cabinets with sheet-metal screws. side of the face frame. Join the cabinets with wood screws. Drill 3 ⁄16” pilot holes in the hanging strips, and attach the cabinet to the studs with wood screws.
7 8
CABINETS & COUNTERSJoin the frameless cabinets with #8 × 11⁄4” panhead wood Fill the gaps between the cabinet and wall or neighboring screws or wood screws with decorative washers. Each pair of appliance with a filler strip. Cut the filler strip to fit the space, cabinets should be joined by at least four screws. then wedge wood shims between the filler and the wall to create a friction fit that holds it in place temporarily. Drill counterbored pilot holes through the side of the cabinet (or the edge of the face frame) and attach filler with screws.
(continued)
171
9 10
Remove the temporary ledger. Check the cabinet run for Use trim moldings to cover any gaps between the cabinets
plumb, and adjust if necessary by placing wood shims behind and the walls. Stain the moldings to match the cabinet finish.
the cabinet, near the stud locations. Tighten the wall screws
completely. Cut off the shims with a utility knife.
11 12CABINETS & COUNTERS
Attach decorative valance above the sink. Clamp the Install the cabinet doors. If necessary, adjust the hinges so
valance to the edge of cabinet frames and drill counterbored that the doors are straight and plumb.
pilot holes through the cabinet frames and into the end of the
valance. Attach with sheet-metal screws.
17 2 T H E B O O K O F H O M E H O W -T O■ HOW TO I NSTA L L BA SE CA BI N E T S 1 2
Begin the installation with a corner cabinet. Draw plumb Place the cabinet in the corner. Make sure the cabinet is lines that intersect the 341⁄2” reference line (measured from the plumb and level. If necessary, adjust by driving wood shims high point of the floor) at the locations for the cabinet sides. under the cabinet base. Be careful not to damage the flooring. Drill 3⁄16” pilot holes through the hanging strip and into the wall studs. Tack the cabinet to the wall with wood screws or wallboard screws.
3 4
CABINETS & COUNTERSClamp the adjoining cabinet to the corner cabinet. Use a jigsaw to cut any cabinet openings needed in the Make sure the new cabinet is plumb, then drill counterbored cabinet backs (for example, in the sink base seen here) for pilot holes through the cabinet sides or the face frame and plumbing, wiring, or heating ducts. filler strip. Screw the cabinets together. Drill 3⁄16” pilot holes through the hanging strips and into the wall studs. Tack the cabinets loosely to the wall studs with wood screws or wallboard screws.
(continued)
17 3
5 6
Position and attach additional cabinets, making sure Make sure all the cabinets are level. If necessary, adjust
the frames are aligned and the cabinet tops are level. Clamp by driving shims underneath the cabinets. Place the shims
cabinets together, then attach the face frames or cabinet sides behind the cabinets near the stud locations to fill any gaps.
with screws driven into pilot holes. Tack the cabinets to the Tighten the wall screws. Cut off the shims with a utility knife.
wall studs, but don’t drive screws too tight—you may need to
make adjustments once the entire bank is installed.
7 8
Toe-kick moldingCABINETS & COUNTERS
Use trim moldings to cover gaps between the cabinets and Hang the cabinet doors and mount the drawer fronts, then
the wall or floor. The toe-kick area is often covered with a strip test to make sure they close smoothly and the doors fit evenly
of wood finished to match the cabinets or painted black. and flush. Self-closing cabinet hinges (by far the most common
type installed today) have adjustment screws that allow you to
make minor changes to the hardware to correct any problems.
1 74 T H E B O O K O F H O M E H O W -T O■ VA R I AT ION: I NSTA L L I NG FAC E - F R A M E CA BI N E T S The more traditional-looking face-frame cabinets differ only slightly from frameless cabinets in terms of installation. The opening of the cabinet is surrounded by vertical and horizontal frames called “stiles” and “rails.” The face frame typically overhangs the cabinet case on the outside by 1⁄16” to 1⁄8”. Because of this overhang, the frames must be the connection point rather than the cabinet case. Use 21⁄2” No.10 wood screws to connect the frames (or use special 21⁄2”- or 3”-long cabinet screws). Do not screw the cabinet sides together at any other point than the face frame, as this will skew the cabinets and create To join face-frame cabinets, set the cabinets in position, structural stress. aligned with the frame faces flush and the frame tops flush. Most face-frame cabinets use overlay doors. The Clamp the frames together at the top and bottom. Using a drill hinges for these doors simply attach to the back of with a No.10 counterbore bit, drill two pilot holes through the the door and to the side or face of the cabinet face- sides of the frame into the adjoining frame. Attach the frames frame with screws. They are called “overlay wrap” with cabinet screws or 21⁄2” No. 10 screws. or “partial wrap” hinges if they attach to the side of the face frame, and they are called “semi-concealed” if they attach to the front of the face-frame. Cup or Euro-style hinges are available for face-frame cabinets, but are somewhat more difficult to install if the doors have not been predrilled for this hinge style. The best way to attach the door hardware uniformly is to use a drilling template. You can usually purchase one where you purchase the cabinets or hardware.
Tools & Materials ▸ Start at the corner when installing a bank of cabinets that
includes a blind corner cabinet. Attach the cabinet adjoining
Drill Filler strip (if needed) the corner by driving screws through the face frame (see
No. 10 counterbore bit 3
⁄4" finish-grade plywood photo at the top of this page). If a filler strip is necessary to
⁄64" self-centering vix bit
5
Finish materials fill a gap between the two cabinets, attach the filler strip to
CABINETS & COUNTERS
Cabinet screws (or 21⁄2" Drilling template the base cabinet first and then run screws through the corner
No. 10 screws) cabinet face frame and into the filler strip only after the
adjoining cabinet is positioned and shimmed.To install partial wrap overlay hinges, use a template to mark the hinge locations on the back of the door. Drill 5⁄64”-dia. pilot holes no more than 3⁄8” deep using a self-centering vix bit. Screw the hinge to the door back. Place the hinge against the face frame and mark the screw holes. Drill 5⁄64” pilot holes. Drive all the screws for both hinges partially, then tighten all.
175
T R A DI T IONA L VA N I T Y
S imple vanity bases are stages upon which much
of the drama in a bathroom can play out. Because
there are now so many sink and counter styles and
materials, and ways of incorporating the two, a stable
base that can be attractive in its own right is more
important than ever.
Although vanity cabinet styles vary, the basic
structure—such as incorporating a toe-kick—is
common to the majority of them. The process outlined
here covers the basic way that most vanities are
secured in place to provide ample storage and sturdy
foundation for sinks and countertops.
Tools & Materials ▸
Pencil Stud finder
Carpenter’s level Tub & tile caulk
Screwdriver 4' level
Basin wrench Shims
Cardboard 3" drywall screws A traditional bathroom base cabinet serves to support an
Masking tape Drill integral sink-countertop unit.
Plumber’s putty Work gloves
Lag screws Eye & ear protection
■ HOW TO I NSTA L L A VA N I T Y CA BI N E TCABINETS & COUNTERS
1 2
Measure and mark the top edge of the vanity cabinet on Slide the vanity into position so that the back rail of the
the wall, then use an electronic level/stud finder to mark the cabinet can later be fastened to studs at both corners and in
stud locations and a level line. the center. The back of the cabinet should also be flush against
the wall. (If the wall surface is uneven, position the vanity so it
contacts the wall in at least one spot and the back cabinet rail
is parallel with the wall.)
1 76 T H E B O O K O F H O M E H O W -T O3 4
VARIATION: To install two or more cabinets, set the cabinets
in position against the wall, and align the cabinet fronts. If one
cabinet is higher than the other, shim under the lower cabinet
until the two are even. Clamp the cabinet faces together, then
drill countersunk pilot holes spaced 12" apart through the face
frames so they go at least halfway into the face frame of the
second cabinet. Drive wood screws through the pilot holes to
join the cabinets together.Using a level as a guide, shim below the vanity cabinet until the unit is level.
5 6
CABINETS & COUNTERSAt the stud locations marked on the wall, drive 3” drywall Run a bead of caulk along small gaps between the vanity screws through the rail on the cabinet back and into the and wall and between the vanity and floor. For larger gaps, use framing members. The screws should be driven at both corners ¼-round molding between the vanity and wall. Between the and in the center of the back rail. vanity and floor, install the same baseboard material used to cover the gap between the wall and floor.
17 7
VA N I T Y TOP W I T H I N T E G R A L SI N K
P erhaps the easiest sink of all to install is one
in which the countertop and sink are a single
integrated unit that simply is attached to a standard
vanity cabinet. These integrated sinks now come
in hundreds of different styles and in a variety of
materials, including premium solid-surface materials
or synthetic stones. Gone are the days when integrated
sinks were those plastic faux-marble units that looked
as cheap as they were. Today’s integrated bathroom
sinks can be quite attractive as a design statement
and are available in lots of different shapes and
configurations.
What hasn’t changed, though, is the ease with
which they can be installed—a feature that makes An integral sink-countertop is the traditional match to a
stock bathroom base cabinet.
them very attractive to DIYers. Since integral sinks are
predrilled for faucet and drain hookups, installing one
is really just a matter of laying the unit on the vanity
cabinet, leveling and attaching it, and making the
plumbing connections.
Tools & Materials ▸
Level Silicone caulk
Shims Caulk gun
Faucet & drain fittings Eye & ear protection
Wrenches Work gloves
Plumber’s putty
■ HOW TO I NSTA L L A VA N I T Y TOP W I T H I N T E G R A L SI N KCABINETS & COUNTERS
1 2
Check the vanity cabinet to make sure it is level. If not, Test-fit the countertop-sink unit to make sure it fits solidly
you can place a shim under the base of the cabinet to bring it on the vanity. If it wobbles, or if the cabinet itself could not
to level. be leveled, you can level the countertop by placing shims
between the bottom of the countertop and the top edge of
the vanity cabinet.
178 T H E B O O K O F H O M E H O W -T O3 4
Remove the sink-countertop, place it on sawhorses, and Begin installing the drain unit, again following the package then attach the faucet unit using the predrilled cutouts in the instructions. Make sure to use plumber’s putty or sealant countertop. This is an easy matter of threading the mounting between the sink surface and the bottom of the drain flange. nuts onto the faucet tailpieces from below, but always make sure to follow the faucet manufacturer’s directions. If you wish, you can also preattach the water-supply tubes to the bottom of the faucet tailpieces.
5 6 7
CABINETS & COUNTERSFinish up the drain installation by Apply a bead of silicone caulk Complete the drain hookups by connecting the drain-stopper cable or around the top lip of the vanity cabinet. connecting the drain trap to the sink lever to the pop-up drain fitting on the Silicone caulk has good adhesive tailpiece at the drain-arm pipe. Connect drain tailpiece. properties, and no other fasteners are the water-supply tubes from the faucet required. Set the sink-countertop unit tailpieces to the shutoff valves inside onto the cabinet, and press down firmly the cabinet. to bond it to the cabinet. Let the caulk dry completely before completing the plumbing hookups.
17 9
M E DIC I N E CA BI N E T S
M edicine cabinets were traditionally just shallow
containers for pill bottles, with a mirrored door
on the front. We’ve come a long way since then.
Today, you can buy a medicine cabinet that includes
power outlets for recharging your electric toothbrush,
adjustable shelves, built-in LED lighting, and more.
Whether you’re ready to purchase a deluxe unit or just
want to replace a flat mirror with some small-item
storage, you’ll choose between a surface-mounted
unit and the more difficult-to-install recessed cabinet.
The instructions for both are outlined here.
Tools & Materials ▸
Electronic stud finder Framing square
Level Duplex nails
Pry bar 10d common nails
Hammer Finish nails
Screwdriver 1 × 4 lumber
Drill 2½" wood screws
Circular saw Wood shims
Reciprocating saw Cabinet
Pencil Eye and ear protection
Bar clamp Work gloves Medicine cabinets don’t have to be frumpy. This sleek
version has a simple knob handle and sleek aesthetic.
■ HOW TO I NSTA L L A SU R FAC E - MOU N T E D M E DIC I N E C A BI N E TCABINETS & COUNTERS
1 2 3
Locate the wall studs and mark them Attach a temporary ledger board Attach the cabinet to the wall at the
clearly on the wall surface. Draw a level (usually 1 × 4) just below the lower level stud locations by drilling pilot holes and
line at the desired top height of the line using duplex nails. Rest the base of driving wood screws. Remove the ledger
cabinet body, then measure and mark the cabinet on the ledger and hold it in when finished, and patch the nail holes
a second line to indicate the bottom of place or brace it with 2 × 4s. with drywall compound.
the cabinet.
18 0 T H E B O O K O F H O M E H O W -T O■ HOW TO I NSTA L L A R E CE SSE D CA BI N E T 1 2
Header
Sill plate
OPTION: Most recessed medicine Use a stud finder to locate the wall- Shut off power at the main circuit cabinets sold today are sized in width to framing members and then draw an panel in case there are any live wires fit into the stud bay between standard outline for the new cabinet, with the in the stud cavity. Cut out the marked studs that are 16” or 24” on center. If this sides of the outline at the edges of opening in the wall covering. A hand lands the cabinet where you want it, you the stud bay. (If you need to adjust the drywall saw will make neat work of have a very easy job in front of you. But cabinet position or the cabinet you are this job. if you want the cabinet centered over a installing is wider than the stud bay, see permanent furnishing, you may need to the option at left). frame a new opening for the cabinet.
3 4 5
CABINETS & COUNTERSRemove the door/mirror from the Move the level to the cabinet side Drive a 2” drywall screw through cabinet and position the cabinet carcass and adjust the cabinet until it is vertical. one of the screw access holes on each in the opening. The opening should be Tack it to the wall stud on the side side of the cabinet. Do not overdrive. slightly taller and wider than the cabinet. opposite the first nail. Double-check for level and plumb, then Set the height by resting the cabinet on add additional screws on each side a level and raising or lowering it. Tack the until the cabinet is secure. Reattach cabinet to a wall stud on one side with the door/mirror. a nail driven through one of the screw access holes in the cabinet side.
181
COU N T E R TOP S: I NSTA L L I NG
P ost-form laminate countertops are available in stock
and custom colors. Pre-mitered sections are available
for two- or three-piece countertops that continue around
corners. If the countertop has an exposed end, you will
need an endcap kit that contains a pre-shaped strip of
matching laminate. Post-form countertops have either
a waterfall edge or a no-drip edge. Stock colors are
typically available in 4-, 6-, 8-, 10-, and 12-foot straight
lengths and 6- and 8-foot mitered lengths.
Tools & Materials ▸
Tape measure Post-form countertop
Framing square Wood shims
Pencil Take-up bolts
Straightedge Drywall screws
C-clamps Wire brads
Hammer Endcap laminate
Level Silicone caulk
Caulking gun Wood glue
Jigsaw Household iron Post-form countertops are among the easiest and cheapest
to install. They are a good choice for beginning DIYers, but the
Compass Fasteners
design and color options are fairly limited.
Adjustable wrench Sealer
Belt sander File
Drill and spade bit Protective equipment
Cordless screwdriver
The following tools and
C
D materials will be used in this
project: wood for shimming (A);CABINETS & COUNTERS
B
take-up bolts for drawing miters
together (B); household iron
A
(C); endcap laminate to match
countertop (D); endcap battens
(E); file (F); adjustable wrench
(G); buildup blocks (H); compass
K E (I); fasteners (J); silicone caulk
and sealer (K).
E
J
F
I
G
H
182 T H E B O O K O F H O M E H O W -T O■ HOW TO I NSTA L L A POST- FOR M COU N T E RTOP OPTION: Use a jigsaw fitted 1 with a downstroke blade to cut post-form. If you are unable to locate a downstroke blade, you can try applying tape over the cutting lines, but you are still likely to get tear-out from a normal upstroke jigsaw blade.
2 3
CABINETS & COUNTERSUse a framing square to mark a cutting line on the bottom Attach the battens from the endcap kit to the edge of the surface of the countertop. Cut off the countertop with a jigsaw countertop using carpenter’s glue and small brads. Sand out using a clamped straightedge as a guide. any unevenness with a belt sander. (continued)
18 3
4 5
Hold the endcap laminate against the end, slightly Position the countertop on the base cabinets. Make sure
overlapping the edges. Activate adhesive by pressing an the front edge of the countertop is parallel to the cabinet faces.
iron set at medium heat against the endcap. Cool with a Check the countertop for level. Make sure that drawers and
wet cloth, then file the endcap laminate flush with the doors open and close freely. If needed, adjust the countertop
edges of the countertop. with shims.
6 7CABINETS & COUNTERS
Because walls are usually uneven, use a compass to Remove the countertop. Use a belt sander to grind the
trace the wall outline onto the backsplash. Set the compass backsplash to the scribe line.
arms to match the widest gap, then move the compass along
the length of the wall to transfer the outline to the top of
the backsplash. Apply painter’s tape to the top edge of the
backsplash, following the scribe line (inset).
18 4 T H E B O O K O F H O M E H O W -T O8 9 10
Mark cutout for self-rimming sink. Drill a starter hole just inside the Apply a bead of silicone caulk to Position the sink upside down on cutting line. Make sink cutouts with a the edges of the mitered countertop the countertop and trace its outline. jigsaw. Support the cutout area from sections. Force the countertop pieces Remove the sink and draw a cutting line below so that the falling cutout does tightly together. 5 ⁄ 8” inside the sink outline. not damage the cabinet.
11 12
CABINETS & COUNTERSFrom underneath the countertop, install and tighten miter Seal the seam between the backsplash and the wall with take-up bolts. Position the countertop tightly against the wall silicone caulk. Smooth the bead with a wet fingertip. Wipe and fasten it to the cabinets by driving wallboard screws up away excess caulk. through the corner brackets and into the countertop (inset). Screws should be long enough to provide maximum holding power, but not long enough to puncture the laminate surface.
18 5
T I L I NG: COU N T E R TOP
Backsplash
Bullnose tiles
Grout
Field tiles
Thinset adhesive layer
Fiberglass wallboard tape Cementboard
Cementboard edge strip
Plastic sheeting
Thinset fill layer Plywood core
Plywood buildup strip (optional)
A ceramic tile countertop made with wall or floor tile starts with a core of ¾" exterior-grade plywood that’s covered with a
moisture barrier of 4-mil polyethylene sheeting. Half-inch cementboard is screwed to the plywood, and the edges are capped with
cementboard and finished with fiberglass mesh tape and thinset mortar. Tiles for edging and backsplashes may be bullnose or
trimmed from the factory edges of field tiles.
■ OP T IONS FOR BACK SPL A SH E S & COU N T E RTOP E DG E S
Hardwood edging
Cove tileCABINETS & COUNTERS
Standard
tile (cut)
Cove tile
V-cap edge tile
Cementboard
Plywood
Backsplashes can be made from cove tile attached to the Edge options include V-cap edge tile and hardwood strip
wall at the back of the countertop. You can use the tile alone edging. V-cap tiles have raised and rounded corners that create
or build a shelf-type backsplash using the same construction a ridge around the countertop perimeter—good for containing
as for the countertop. Attach the plywood backsplash to the spills and water. V-cap tiles must be cut with a wet saw.
plywood core of the countertop. Wrap the front face and all Hardwood strips should be prefinished with at least three coats
edges of the plywood backsplash with cementboard before of polyurethane finish. Attach the strips to the plywood core so
laying tile. the top of the wood will be flush with the faces of the tiles.
18 6 T H E B O O K O F H O M E H O W -T O■ HOW TO BU I L D A T I L E COU N T E R TOP 1 Overhang here Overhang here
Overhang hereDetermine the size of the plywood substrate by measuring across the top of the cabinets. The finished top should overhang the drawer fronts by at least ¼”. Be sure to account for the thickness of the cementboard, adhesive, and tile when deciding how large to make the overhang. Cut the substrate to size from ¾” plywood using a circular saw. Also make any cutouts for sinks and other fixtures.
2 3
CABINETS & COUNTERS
Corner bracketSet the plywood substrate on top of the cabinets, Cut pieces of cementboard to size, then mark and and attach it with screws driven through the cabinet corner make the cutout for the sink. Dry-fit them on the plywood brackets. The screws should not be long enough to go through core with the rough sides of the panels facing up. Leave a the top of the substrate. 1 ⁄8” gap between the cementboard sheets and a ¼” gap along the perimeter.
(continued)
187
4
Lay the plastic moisture barrier over the plywood OPTION: Cut cementboard using a straightedge and utility
substrate, draping it over the edges. Tack it in place with a few knife or a cementboard cutter with a carbide tip. Hold the
staples. Overlap seams in the plastic by 6", and seal them with straightedge along the cutting line, and score the board several
packing tape. times with the knife. Bend the piece backward to break it along
the scored line. Back-cut to finish.
5 6CABINETS & COUNTERS
Lay the cementboard pieces rough-side up on top of the Tape all cementboard joints with fiberglass mesh tape.
moisture barrier and attach them with cementboard screws Apply three layers of tape along the front edge where the
driven every 6". Drill pilot holes using a masonry bit, and horizontal cementboard sheets meet the cementboard edging.
make sure all screw heads are flush with the surface. Wrap
the countertop edges with 1¼"-wide cementboard strips, and
attach them to the core with cementboard screws.
18 8 T H E B O O K O F H O M E H O W -T O7 8
Fill all the gaps and cover all of the tape with a layer of Determine the required width of the edge tiles. Lay thinset mortar. Feather out the mortar with a drywall knife to a field tile onto the tile base so it overhangs the front edge create a smooth, flat surface. by ½”. Hold a metal ruler up to the underside of the tile and measure the distance from it to the bottom of the subbase. The edge tiles should be cut to this width (the gap for the grout line causes the edge tile to extend the subbase that conceals it completely).
9 10 Top edge 3 1⁄ 2” Backsplash
Edge tile 1 1⁄ 2”
CABINETS & COUNTERS
Edge tile 1 1⁄ 2”
Edge tile 1 1⁄ 2”
Edge tile 1 1⁄ 2”
Backsplash 3 1⁄ 2”
Top edgeCut edge tiles to the determined width using a wet saw. Cut tiles for the backsplash. The backsplash tiles (3½” wide It’s worth renting a quality wet saw for tile if you don’t own in our project) should be cut with a factory edge on each tile one. Floor tile is thick and difficult to cut with a hand cutter that will be oriented upward when they’re installed. You can (especially porcelain tiles). make efficient use of your tiles by cutting edge tiles from the center area of the tiles you cut to make the backsplash.
189
11
Sink cutout area
Dry-fit tiles on the countertop to find the layout that works best. Once the layout is established, make marks along
the vertical and horizontal rows. Draw reference lines through the marks and use a framing square to make sure the lines
are perpendicular.
Small Floor Tiles & Bullnose Edging ▸CABINETS & COUNTERS
Lay out tiles and spacers in a dry run. Adjust the Place the first row of field tile against the edge tile,
starting lines, if necessary. If using battens, lay the field separating the tile with spacers. Lay out the remaining
tile flush with the battens, then apply the edge tile. rows of tile. Adjust the starting lines if necessary to create
Otherwise, install the edging first. If the countertop has an a layout using the smallest number of cut tiles.
inside corner, start there by installing a ready-made inside
corner or by cutting a 45° miter in the edge tile to make
your own inside corner.
19 0 T H E B O O K O F H O M E H O W -T O12 13
Use a 3⁄8” square notched trowel to apply a layer of thinset Set the first tile into the mortar. Hold a piece of the edge mortar to the cementboard. Apply enough for two or three against the countertop edge as a guide to show you exactly tiles, starting at one end. Hold the trowel at roughly a 30° angle how much the tile should overhang the edge. and try not to overwork the mortar or remove too much.
14
CABINETS & COUNTERSCut all the back tiles for the layout to fit (you’ll need to OPTION: To maintain even grout lines, some beginning tilers remove about 1” of a 13 × 13” tile) before you begin the actual insert plus-sign-shaped plastic spacers at the joints. This is less installation. Set the back tiles into the thinset, maintaining the likely to be useful with large tiles like those shown here, but it gap for grout lines created by the small spacer nubs cast into is effective. Many tiles today feature built-in spacing lugs, so the tiles. If your tiles have no spacer nubs, see the option. the spacers are of no use. Make sure to remove the spacers before the thinset sets. If you leave them in place they will corrupt your grout lines.
(continued)
19 1
15
B
A
TIP: To mark border tiles for cutting, allow space for the To create a support ledge for the edge tiles, prop pieces
backsplash tiles, grout, and mortar by placing a tile against the of 2 × 4 underneath the front edge of the substrate overhang
back wall. Set another tile (A) on top of the last full tile in the using wood scraps to prop the ledge tightly up against
field, then place a third tile (B) over tile (A) and hold it against the substrate.
the upright tile. Mark and cut tile (A) and install it with the cut
edge toward the wall. Finish filling in your field tiles.
16 17CABINETS & COUNTERS
Apply a thick layer of thinset to the backside of the Butter each backsplash tile and press it into place, doing
edge tile with your trowel. This is called “buttering” and it is your best to keep all of the grout lines aligned. Allow the mortar
easier and neater than attempting to trowel adhesive onto the to set according to the manufacturer’s recommendations.
countertop edge. Press the tiles into position so they are flush
with the leading edges of the field tiles.
19 2 T H E B O O K O F H O M E H O W -T O18 19
Mix a batch of grout to complement the tile (keeping in Let the grout dry until a light film is created on the mind that darker grout won’t look dirty as quickly as lighter countertop surface, then wipe the excess grout off with a grout). Apply the grout with a grout float. sponge and warm, clean water. See grout manufacturer’s instructions on drying tiles and polishing.
20 21
CABINETS & COUNTERSRun a bead of clear silicone caulk along the joint between Wait at least one week and then seal the grout lines with the backsplash and the wall. Install your sink and faucet after a penetrating grout sealer. This is important to do. Sealing the grout has dried (and before you use the sink, if possible). the tiles themselves is not a good idea unless you are using unglazed tiles (a poor choice for countertops, however).
19 3
R EC YC L E D PA PE R COU N T E R TOP
I f you’re on the hunt for a handsome, distinctive,
durable, and eco-friendly countertop, you’re not likely
to do better than a recycled paper surface. Countertops
Tools & Materials ▸
like the PaperStone® product used in this project are Circular saw with fine- Orbital sander with
100 percent post-consumer recycled paper, emitting no tooth carbide blade an assortment of
volatile organic compounds (VOCs) and certified “food Biscuit joiner grits (80 to 240)
safe” by the National Safety Foundation (NSF). Router with carbide bits Maroon nonwoven
You might not think that paper would make for Hole saw (13/8") pads
effective countertop surface—especially in water-prone Jigsaw Straight edge and
rooms such as kitchens and bathrooms. But fortunately, Take-up bolts radius guides
you’d be wrong. This material is non-porous and stain Measuring tape Recycled paper
resistant. It can withstand heat up to 350°F (although Cordless power drill countertop panels
many finishes used to seal the surface cannot), and with an assortment Sink/stove templates
scratches can be buffed or sanded out. of drill bits (included with
There are a few restrictions with this type of Carpenter’s level sink/stove or
countertop. You should never use a bleach cleanser, and Caulk gun available online)
although cuts can be buffed out, it’s best to use a cutting Painter’s tape Speed square
board rather than cutting directly on the countertop. You 2-part epoxy Bar clamps
should also be aware that the counter comes in different Silicone adhesive Acetone
thicknesses—we’ve used the thickest version here to Silicone caulk
show the fabrication and installation steps more clearly;
a thinner panel (with a built-up edge) would be easier
for the home DIYer to work with.
■ HOW TO I NSTA L L A R E C YCL E D PA PE R COU N T E RTOP
1 2 3CABINETS & COUNTERS
Check that the cabinets are secure Position the template over the panel Remove the cardboard and position
and level. Fabricate the template for the and clamp it in place. Trace the template any sink, faucet, and fixture templates
countertop using cardboard. Set the outline on the panel top face, and mark on the panel. Trace outlines for fixtures,
cardboard on top of the base cabinets the position of fixtures such as sinks. checking the number and diameter of
and trace the outline on the underside. We used a silver marker on this product, faucet holes (normally 1" diameter).
Note overhangs, appropriate anchor which can be removed later with Recheck all measurements against the
screw locations, and other features. acetone. master drawing, before cutting the panel.
Scribe the template to the wall on the
backside (the fit can be less accurate if
you are installing a backsplash).
194 T H E B O O K O F H O M E H O W -T O4 5 6
Use a jigsaw and fine-tooth carbide
blade to make curved cuts. Drill faucet
holes with a hole saw. Use a router with
a guide to make clean-up cuts precisely
Test-fit the countertop on the cabinetCut the material to length using a to the traced line. Use a radius guide bases and check for appropriate and circular saw equipped with an 80- to with the router on inside radius corners. correct alignment. Specifically, check that 100-tooth, triple-chip carbide blade. Cut Use an random orbit sander to smooth all cutouts are in the correct positions, approximately 1/8” outside of the marked out the cuts, sanding up to the cutting that any overhangs are consistent, and line. Also use the circular saw to make line as needed. that the surface is level across its span. straight portions of the sink cutout (for the sink, cut 1/8” inside the cutting line).
7 8 9
Turn the countertops over and mark
T channels for the take-up bolts. Rout
the channels using a plunge router set
to a depth half of the panel’s thickness.Rout exposed countertop edges to Dry-fit the countertop sections to Set the biscuits in the slots, coat the the preferred profile, using the appropriate ensure a tight fit. To help with alignment, countertop seam edges with the adhesive router bit and a guide. Move the router mark and cut matching biscuit slots in recommended by the manufacturer steadily along the edge and avoid sitting the edge of each countertop, using a (normally a two-part epoxy), and secure too long at any one spot, which can lead biscuit joiner.
CABINETS & COUNTERS
the countertops tightly with bar clamps.to burn marks. Install the take-up bolts.
10 11 12
Install an undermount sink before installing the counter. (Drop-in sinks are installed after.) Mark the edges of the Drill guide holes for the sleeves that Apply a bead of silicone caulk to the sink and the edges of the sink cutout will hold the sink-mounting clips. Insert sink flange. Set the sink into position in with centerline marks. With the counter- the sleeves into the holes. the underside of the countertop. Install top upside down, align the sink over the the sink clips to secure the sink in place. opening mark for the mounting screw guide holes. (continued)
195
13 14 15
Remove all clamps. With several Locate the anchor screw locations Measure, mark, and cut the backsplash
helpers, carefully invert the countertop on the cabinet top frames and drill pilot sections from the leftover panel segments.
so it is rightside-up. Apply beads of holes using a carbide bit and a drill stop. (Sections should be joined with 90° butt
silicone caulk to the tops of the cabinets Secure the countertop in place with seams.) Test-fit the backsplash sections in
and then lower the countertop in place. screws driven into the pilot holes. Tap place. Lay a thin bead of silicone adhesive
the sink if needed to adjust its position, on the back and bottom of the backsplash
and then finish tightening the mounting sections. Carefully press the backsplash
screws. Wipe away any squeeze out or pieces into place and wipe away any
excess adhesive from around the sink, squeezeout or excess adhesive. Allow the
underside edges of the counter, and adhesive to cure according to the
along any seams. manufacturer’s directions.
T I L I NG: BAC K SPL A SH
T here are few spaces in your home with as much
potential for creativity and visual impact as the space
between your kitchen countertop and your cupboards.
A well-designed backsplash can transform the ordinary
into the extraordinary. Tiles for the backsplash can be
attached directly to wallboard or plaster and do not
require backerboard. When purchasing the tile, order
10 percent extra to cover breakage and cutting. Remove
the switch and receptacle coverplates and install box
extenders to make up for the extra thickness of the tile.CABINETS & COUNTERS
Protect the countertop from scratches by covering it Contemporary glass mosaic sheets create a counter-to-
with a drop cloth during the installation. cabinet backsplash for a waterproof, splash-proof wall with
high visual impact.
Tools & Materials ▸
Level Mastic adhesive
Tape measure Masking tape
Pencil Grout
Tile cutter Caulk
Notched trowel Drop cloth
Rubber grout float Caulk gun
Rubber mallet Scrap 2 × 4
Sponge Carpet scrap
Story stick Buff cloth
Tile spacers (if needed) Protective
Wall tile equipment Break tiles into fragments and make a mosaic backsplash.
Always use sanded grout for joints wider than 1⁄8".
19 6 T H E B O O K O F H O M E H O W -T O■ HOW TO I NSTA L L A T I L E BAC K SPL A SH 1 2
Make a story stick by marking a board at least half as long Starting at the midpoint of the installation area, use the as the backsplash area to match the tile spacing. story stick to make layout marks along the wall. If an end piece is too small (less than half a tile), adjust the midpoint to give you larger, more attractive end pieces. Use a level to mark this point with a vertical reference line.
3
CABINETS & COUNTERSWhile it may appear straight, your countertop may not be VARIATION: Diagonal Layout. Mark vertical and horizontal level and therefore is not a reliable reference line. Run a level reference lines, making sure the angle is 90°. To establish along the counter to find the lowest point on the countertop. diagonal layout lines, measure out equal distances from the Mark a point two tiles up from the low point and extend a level crosspoint, and then connect the points with a line. Additional line across the entire work area. layout lines can be extended from these as needed.
(continued)
19 7
4 5
Apply mastic adhesive evenly to the area beneath the Press tiles into the adhesive with a slight twisting motion.
horizontal reference line using a notched trowel. Comb the If the tiles are not self-spacing, use plastic spacers to maintain
adhesive horizontally with the notched edge. even grout lines. If the tiles do not hang in place, use masking
tape to hold them in place until the adhesive sets.
6 7CABINETS & COUNTERS
Install a whole row along the reference line, checking Install an edge border if it is needed in your layout. Mosaic
occasionally to make sure the tiles are level. Continue installing sheets normally do not have bullnose tiles on the edges, so if
tiles below the first row, trimming tiles that butt against the you don’t wish to see the cut edges of the outer tiles, install a
countertop as needed. vertical column of edge tiles at the end of the backsplash area.
19 8 T H E B O O K O F H O M E H O W -T O8 9
When the tiles are in place, make sure they are flat and Mix the grout and apply it with a rubber grout float. Spread firmly embedded by laying a beating block against the tile it over the tiles, keeping the float at a low 30° angle, pressing and rapping it lightly with a mallet. Remove the spacers. the grout deep into the joints. Allow the mastic to dry for at least 24 hours, or as directed by NOTE: For grout joints 1⁄8” and smaller, be sure to use a the manufacturer. non-sanded grout.
10 11
CABINETS & COUNTERSWipe off excess grout, holding the float at a right angle Clean excess grout with a damp sponge. When the grout to the tile, working diagonally so as not to remove grout has dried to a haze, buff the tile clean with a soft cloth. Apply a from the joints. bead of caulk between the countertop and the tiles.
19 9
DROP- I N SI N K
M ost drop-in, self-rimming kitchen sinks are
easy to install. Drop-in sinks for do-it-yourself
installation are made from cast iron coated with
Stainless steel and enameled-steel sinks weigh
less than cast-iron, and most require mounting
brackets on the underside of the countertop. Some
enamel, stainless steel, enameled steel, acrylic, acrylic and resin sinks rely on silicone caulk to hold
fiberglass, or resin composites. Because cast-iron sinks them in place. If you are replacing a sink, but not the
are heavy, their weight holds them in place, and they countertop, make sure the new sink is the same size or
require no mounting hardware. larger than the old sink. All old silicone caulk residue
must be removed with acetone or denatured alcohol,
or the new caulk will not stick.
Shopping Tips ▸
• When purchasing a sink, you also need to buy Tools & Materials ▸
strainer bodies and baskets, sink clips, and a
drain trap kit. Caulk gun Drill
• Look for basin dividers that are lower than the Spud wrench Mounting clips
sink rim—this reduces splashing. Screwdriver Jigsaw
• Drain holes in the back or to the side make for Sink Pen or pencil
more usable space under the sink. Sink frame Wrench
• When choosing a sink, make sure the predrilled Plumber’s putty or Eye and ear protection
openings will fit your faucet. silicone caulkCABINETS & COUNTERS
Drop-in sinks, also known as self-rimming sinks, have a wide sink flange that extends beyond the edges of the sink cutout.
They have a wide back flange to which the faucet is mounted directly.
200 T H E B O O K O F H O M E H O W -T O■ HOW TO I NSTA L L A SE L F- R I M M I NG SI N K 1 2 3
Invert the sink and trace around the Drill a starter hole and cut out the Attach as much of the plumbing edges as a reference for making the sink opening with a jigsaw. Cut right as makes sense to install prior to sink cutout cutting lines, which should up to the line. Because the sink flange setting the sink into the opening. be parallel to the outlines, but about fits over the edges of the cutout, the Having access to the underside of the 1” inside of them to create a 1” ledge. opening doesn’t need to be perfect, flange is a great help when it comes If the sink comes with a template for but, as always, you should try to do a to attaching the faucet body, sprayer, the cutout, use it. nice, neat job. and strainer, in particular.
4 5 6
CABINETS & COUNTERSApply a bead of silicone caulk Place the sink in the opening. Try For sinks with mounting clips, around the edges of the sink opening. to get the sink centered right away so tighten the clips from below using a The sink flange most likely is not flat, you don’t need to move it around and screwdriver or wrench (depending on so apply the caulk in the area that will disturb the caulk, which can break the type of clip your sink has). There make contact with the flange. the seal. If you are installing a heavy should be at least three clips on every cast-iron sink, it’s best to leave the side. Don’t overtighten the clips—this strainers off so you can grab onto the can cause the sink flange to flatten or sink at the drain openings. become warped.
201
A PRON SI N K
D espite their vintage look, apron sinks are relative
newcomers in modern kitchen design. Also known
as farmer’s sinks or farmhouse sinks, they are notable
for having an exposed front apron that usually projects
past the cabinets. Although they can be double-bowl
fixtures, most apron sinks are single bowl, and most
are made from fireclay (a durable enameled porcelain).
Other materials sometimes used for apron sinks
include enameled cast iron, copper, stainless steel,
and composite. The model seen here, made by Kohler,
is a fireclay sink.
Apron sinks typically are not suspended from
above as other undermount sinks are: they’re just
too heavy. Instead, you either attach wood ledgers to
the cabinet sides to support a board that bears the
sink from below, or you build a support platform that
rests on the floor. Either way, the sink is not actually
connected to the countertop except with caulk at the
seams. As kitchen sinks go, apron sinks are definitely
on the high-end side, with most models costing over
Apron sinks, also called farmer’s sinks or farmhouse sinks,
$1,000. But they create a focal point that makes them can be nestled into a tiled countertop (called a tile-in) or
rather unique. Plus, they have a warm, comforting pressed up against the underside of a solid countertop. Either
appearance that people who own them find appealing. way, they can be gorgeous.
Tools & Materials ▸
Countertop material Level Various screws Silicone adhesive
Shims Belt sander Wood finish Strainer
Carpenter’s square Pad sander Brush Drain tailpiece
Straightedge Spindle sander Framing lumber ¾" plywood or MDFCABINETS & COUNTERS
Jigsaw Router or laminate trimmer Sheet stock Eye and ear protection
Tape measure Drill/driver Caulk gun
■ HOW TO I NSTA L L A N A PRON SI N K I N A BU TCH E R BLOCK COU N T E RTOP
If you are undermounting the sink,
1 outline the sink opening in your
countertop material. Plan the opening to
create an equal reveal of approximately ½"
on all three sides (which basically means
making the opening 1" smaller than the
overall sink dimensions). For the 22 × 25"
sink seen here, the opening cut into the
butcher block is 24" wide and 21" deep
(½" reveal in the back plus ½" projection
of the sink in front).
202 T H E B O O K O F H O M E H O W -T O2 3
Mount a downstroke blade in a jigsaw (be sure to read Sand up to the cutting lines with a belt sander after the up on working with butcherblock if that is your countertop waste is removed. The goal is to create a smooth, even edge. surface). Cut out the waste to form the sink opening, cutting just inside the cutting lines. Support the waste wood from below so it does not break out prematurely.
4 5 6
CABINETS & COUNTERSSand into the corners of the cutout Flip the countertop and sand the Round over the top edges of with a detail sander or, if you own one, a cutout along the bottom edges of the the cutout with a piloted roundover spindle sander (you can mount a small- opening to prevent any splintering. bit mounted in a small router or a diameter sanding drum in an electric laminate trimmer. drill, but be sure to practice first on some scrap wood). (continued)
203
7 8
Apply several coats of urethane varnish to the exposed Measure and draw layout lines for a wood support frame
wood around the opening. This wood will have a high level of to be attached to the adjoining cabinet walls. Attach the frame
water exposure, so take care to get a good, even coat. Where members (2 × 4) to the cabinet sides first and then face-
possible, match the finish of the countertop (if any). screw through the front frame member and into the ends of
side members.
9 10CABINETS & COUNTERS
Cut a support platform to size from ¾" plywood or MDF, Remove the countertop section containing the sink cutout,
then layout and cut a drain clearance hole (if your drain will if feasible (if you can’t remove the countertop, see sidebar next
include a garbage disposer, make the hole large enough to page). Then, screw the platform to the frame.
accommodate the disposer easily). Also cut holes for the water
supply lines if they come up through the floor and there is
not enough room between the platform and the wall for the
lines to fit.
204 T H E B O O K O F H O M E H O W -T O11 12
Set the sink on the platform and confirm that it is level Apply silicone adhesive to the sink rim and then carefully with the cabinet tops by setting a straightedge so it spans replace the countertop section before the silicone adhesive the sink opening. If necessary, shim under the sink to bring sets up. Reattach the countertop. it to level (if the sink is too high you’ll need to reposition the frame members).
13 Option for Unremovable Countertops ▸
CABINETS & COUNTERS
Temporary braces
If you are not able to remove the countertop, you’ll need to raise the sinkHook up the drain plumbing and up against the underside of the countertop once you’ve caulked the rim. Create install the faucet. If you are drilling a 3-piece 2 × 4 frame and platform (as seen in step 8) but do not attach it to the through the countertop material cabinets. Instead, support the platform with braces. With help, set the sink on the to install a faucet, make sure your platform and raise it from below after the silicone adhesive has been applied to installation hole or holes align with the the sink rim. When the sink rim is tight against the countertop, attach the frame preformed holes in the back flange of members to the cabinet sides with screws. the sink.
205
R A DI ATOR S: DR A I N I NG
H ot water and steam systems, also known as
hydronic systems, feature a boiler that heats water
and circulates it through a closed network of pipes to a
Thermostat
Convector
set of radiators or convectors. Because water expands
and contracts as it heats and cools, these systems
include expansion tanks to ensure a constant volume Hot
water
of water circulating through the pipes. lines
Hot water and steam systems warm the
surrounding air through a process called convection.
Flue pipe
Hot water radiators (photo 1) are linked to the system
by pipes connected near the bottom of the radiator. As
water cools inside the radiator, it is drawn back to the
boiler for reheating. The radiators in steam systems
(photo 2) have pipes connected near the top of the
radiator. These radiators can be very hot to the touch.
Return 3 Expansion
Convectors (photo 3) are smaller and lighter and may water tank
be used to replace hot water radiators, or to extend an lines
existing hot water system.
Although the delivery of hot water or steam
to the rooms in your house is considered a closed 1
system, some air will make its way into the system.
Steam radiators have an automatic release valve that Water
supply
periodically releases hot, moist air. Hot water radiators
2
contain a bleed valve that must periodically be opened
to release trapped air. It is usually necessary to bleed Fuel
convector systems using a valve near the boiler. supply
Today’s hot water and steam systems are often
A blower draws in air through the air intake (1) while a fuel
fueled by natural gas. Older systems may use fuel oil. pump (2) maintains a constant supply of fuel oil. The mixture
Fuel oil systems require more frequent maintenance is ignited by a high-voltage spark as it enters the combustion
of the filter and blower. chamber (3) and heats water.
1 2 3H VA C & A P P L I A N C E S
Hot water radiators circulate heated Steam radiators operate at a higher Space-saving hot water convectors
water through pipes. As it cools, water is temperature. Steam cools in the work on the same principle as radiators,
drawn back to the boiler for reheating. radiators, returns to a liquid state, and but use thin sheet-metal fins to transfer
then flows back to the boiler. heat to the air.
206 T H E B O O K O F H O M E H O W -T O■ DR A I N I NG & F I L L I NG A SYST E M Sediment gradually accumulates in any water-based the gauge fitting and add rust inhibitor, available from system, reducing the system’s efficiency and damaging heating supply dealers (photo 3). Check the container internal parts. Draining the boiler every season reduces for special instructions. Reinstall the valve or gauge in the accumulation of sediment. Be aware that draining the top of the boiler, close all radiator bleed valves, and the system can take a long time, and the water often slowly reopen the water supply to the boiler. has an unpleasant odor. This doesn’t indicate a When the water pressure gauge reads 5 psi, bleed problem. Drain the system during warm weather, and the air from the radiators on the first floor, then do the open the windows and run a fan to reduce any odor. same on the upper floors. Let the boiler reach 20 psi Start by shutting off the boiler and allowing the before you turn the power on (photo 4). Allow 12 hours hot system to cool. Attach a garden hose to the drain for water to circulate fully, then bleed the radiators again. at the bottom of the boiler (photo 1), and place the other end in a floor drain or utility sink. Open a bleed valve on the highest radiator in the house. Tools & Materials ▸ When water stops draining, open a bleed valve on a radiator closer to the boiler. When the flow stops, Open-end wrench set Plastic bucket locate the valve or gauge on top of the boiler, and Pipe wrenches Drop cloth remove it with a wrench (photo 2). Garden hose Boiler rust inhibitor Make sure the system is cool before you add water. Funnel Protective equipment Close the drain valve on the boiler. Insert a funnel into
1 2
Use a garden hose to drain water from the boiler. Keep the If the valve or gauge on top of the boiler is attached to drain end of the hose lower than the drain cock on the boiler. a separate fitting, hold the fitting still with one wrench while removing the valve or gauge with another.
3 4 H VA C & A P P L I A N C E S
Using a funnel, add a recommended rust inhibitor to the The boiler should reach a pressure of 20 psi before you boiler through the valve or gauge fitting. turn the power back on.
207
R A DI ATOR S: HOT WAT E R H E AT I NG SYST E M S
H ot water systems operate more quietly and
efficiently if you bleed them of trapped air once a
year. To bleed a hot water system, the boiler must be
Older hot water convector systems may have
bleed valves on or near the convectors. Bleed these
convectors as you would radiators.
on. Start with the radiator that’s highest in the house Most convector systems today don’t have bleed
and farthest from the boiler. Place a cloth under the valves. For these, locate the hose bib where the
bleed valve, and open the valve slowly (photo 1). return water line reaches the boiler. Close the gate
Close it as soon as water squirts out. Some bleed valve between the bib and the boiler. Attach a short
valves have knobs that open with a half turn; others section of hose to the bib and immerse the other
must be opened with a screwdriver or valve key, end in a bucket of water. Open the bib while adding
available at hardware stores. water to the boiler by opening the supply valve. The
Steam radiators have automatic bleed valves. supply valve is located on the supply pipe, usually the
To clear a clogged valve, close the shutoff at the smallest pipe in the system. Flush the system until
radiator and let unit cool. Unscrew the bleed valve no air bubbles come out of the hose in the bucket
and clear the orifice with a fine wire or needle (photo 3). Open the gate valve to bleed any remaining
(photo 2). air. Close the hose bib before restarting the boiler.
1 2 3
If you can’t find a key for your If the radiator isn’t heating, clear A convector-based heating system
radiators, a local hardware store or the orifice with a fine wire or needle. is usually bled at the boiler by holding
home center may have a replacement. a hose underwater and flushing the
system until there are no more air
bubbles coming from the hose.
Replace Radiator Control Valves ▸
A radiator control valve that won’t operate should
be replaced. To replace the valve, you’ll first need to drain
the system. Then use a pipe wrench to disconnect the
1 2
nut on the outlet side of the valve, then disconnect theH VA C & A P P L I A N C E S
valve body from the supply pipe (photo 1, right). Thread
the tailpiece of the new valve into the radiator. Thread the
valve body onto the supply pipe. Make sure the arrow on
the valve body points in the direction of the water flow.
Thread the connecting nut on the tailpiece onto the outlet
side of the valve (photo 2). When you recharge the system, Use a pipe wrench to Fasten the valve to the
remove the control valve (left). supply tube, then secure
open the bleed valve on the radiator until a trickle of water
Thread the tailpiece of the new the connecting nut on the
runs out. valve into the radiator (right). tailpiece to the valve.
208 T H E B O O K O F H O M E H O W -T O■ M A I N TA I N I NG T H E BL OW E R MOTOR Inspect the blower motor before the start of the midway between the pulleys (photo 3). The belt heating season. Inspect it again before the start of the should flex about 1”. To tighten or loosen the belt, cooling season if your central air conditioning uses the locate the pulley tension adjustment nut on the blower same blower. motor (photo 4). Loosen the locknut, and turn the Turn off the power to the furnace. Remove the adjustment nut slightly. Check the belt tension, and access panel to the blower housing and inspect the readjust as required until the tension is correct. motor (photo 1). Some motors have oil ports and If the belt is out of alignment or the bearings are an adjustable, replaceable drive belt. Others are worn, adjusting the tension will not solve the problem. self-lubricating and have a direct-drive mechanism. With the power off, hold a straightedge so it’s flush Wipe the motor clean with a damp cloth and check with the edge of both pulleys (photo 5). To align the for oil fill ports. The access panel may include a belt, locate the mounting bolts on the motor’s sliding diagram indicating their location. Remove the covers bracket (photo 6). Loosen the bolts, and move the to the ports (if equipped) and add a few drops of light motor carefully until the pulleys are aligned. Tighten machine oil (photo 2). Place the covers on the ports. the bolts and check the tension and alignment again. With the power still off, inspect the drive belt. Repeat until the pulley is aligned and the tension If it is cracked, worn, glazed, or brittle, replace it. adjusted. Replace the furnace access panels. Restore Check the belt tension by pushing down gently power and switch on the furnace.
1 2 3
Remove the access panel to the Remove the covers to the oil ports Check the tension by pushing down blower housing and inspect the motor. and add a few drops to each port. on the middle of the belt.
4 5 6 H VA C & A P P L I A N C E S
Loosen the pulley tension adjustment Check the pulley alignment, using Loosen the bolts that hold the motor nut slightly to tighten the belt. a straightedge. on its sliding bracket, and move the motor carefully until the pulleys are aligned.
209
■ I NSPEC T I NG T H E PI LOT & T H E R MOCOU PL E
The pilot light (it’s actually a flame used to ignite gas the thermocouple. If the flame is too strong (center
flowing through the burners) plays a large role in the flame), it will also be blue, but may be noisy and lift
efficiency of the entire system, and a clean-burning off the pilot. A well-adjusted flame (right flame) will
pilot saves money, improves indoor air quality, and be blue with a yellow tip, and cover 1⁄2" at the end of
extends furnace life. the thermocouple. Turn the pilot adjustment screw
If your furnace has a standing pilot light, always (photo 3) on the control housing or gas valve to reduce
check the flame before the start of the heating season the pressure. If it’s weak, turn the screw in the other
to ensure that it’s burning cleanly and with the proper direction to increase the pressure. If the flame appears
mix of air and fuel. Start by removing the main furnace weak and yellow even after adjustment, remove the
access panel. If you can’t see the pilot flame clearly, pilot jet and clean the orifice.
turn off the gas supply (photo 1) and the pilot gas If the pilot in your furnace or boiler goes out
shutoff switch (if equipped). Wait 10 minutes for the quickly, and you have made sure the gas supply is
pilot to cool, and remove the pilot cover. Relight the sufficient, you may need to replace the thermocouple.
pilot, following the instructions on the control housing Turn off the gas supply. Using an open-end wrench,
or access cover. If the pilot won’t stay lit, shut off the loosen the thermocouple tube fitting from the control
gas supply once again and inspect the thermocouple. housing or gas valve. Unscrew the thermocouple from
Inspect the flame (photo 2). If the flame is too the pilot housing and install a new one (photo 4).
weak (left flame), it will be blue and may barely touch Tighten it with a wrench just until it’s snug.
1 2
Turn off the main gas supply and the pilot gas supply Adjust the flame so it is steady, has a yellow tip, and
(if your furnace has a separate one). covers the thermocouple’s tip (right).
3 4H VA C & A P P L I A N C E S
Turn the screw to adjust the height of the flame so it covers Remove the thermocouple from the control housing and
the top of the thermocouple. install a new one.
210 T H E B O O K O F H O M E H O W -T O■ C L E A N I NG T H E BU R N E R S Burners work by mixing together gas and air that is Twist each burner carefully to remove it from its then ignited by a pilot flame or a heated element. spud (photo 2). Fill a laundry tub with water and soak the Gas is delivered by a manifold and enters each burners. Carefully clean the outside of the burner tubes burner tube through a small orifice, known as a spud. and the burner ports with a soft-bristled brush. Replace Burners and spuds gradually become encrusted with any tubes that are cracked, bent, or severely corroded. soot and other products of the combustion process Inspect the spuds: clean burners won’t work and must be cleaned occasionally to keep them effectively if the spuds are dirty or damaged. Use a working efficiently. ratchet wrench to loosen and remove each spud (photo To clean the burners, turn off the furnace’s main 3). Clean the outside of each spud with a soft-bristled shutoff, and switch off the power to the furnace at the brush. Then, use a pilot jet tool to clean the inside of main service panel. Shut off the gas supply, including each spud (photo 4). The tool is designed for cleaning the pilot gas supply if your unit has a separate one. small orifices, but take special care to avoid scratching Wait at least 30 minutes for the parts to cool. Remove or enlarging a spud’s opening. Reinstall the spuds in the burner tubes by unscrewing them from their the manifold. Tighten them just until they’re snug. retaining brackets (photo 1), by pulling out the metal Once the burner tubes are dry, install them on the pan that holds them, or by loosening the screws that spuds, and attach them to the burner tube brackets or attach the gas manifold to the furnace. On some burner pan. Connect the pilot housing, if equipped. furnaces, you need to remove the pilot housing to Turn the power and gas supply back on. On furnaces reach the burners. with a standing pilot, relight the pilot flame.
1 2
Remove the screws holding the burners to their brackets or If a burner is difficult to remove, twist it carefully from side to a slide-out pan. to side while lifting and pulling.
3 4 H VA C & A P P L I A N C E S
To avoid bending or damaging the spud threads, hold Clean each spud orifice carefully with a pilot jet tool, taking the manifold steady with one hand as you remove each spud. care not to scratch or enlarge the orifice.
2 11
■ SE RV IC I NG E L EC T RON IC IG N I T ION F U R N AC E S
Newer furnaces include an intermittent pilot light or thermostat. An intermittent pilot consumes gas only
hot-surface igniter as well as an electronic control center, when necessary, reducing home fuel costs. If the
with warning lights to help you recognize problems. electronic ignition fails to spark, call a technician
On some newer models, the temperature difference for service.
between the supply and return ducts needs to be within Some furnace models ignite the gas with a glowing
a narrow range to avoid damaging the heat exchanger. element, known as a hot-surface igniter. If the igniter
To find out whether this applies to your furnace, check fails, replace it. Remove the main furnace panel and
the information plate on the burner compartment—it locate the igniter just beyond the ignition end of the
may include an indication of the acceptable range. burner tubes. Disconnect the igniter plug and remove
Each season, check the differential by slipping the nut on the mounting bracket with a nut driver or
the probe of a pocket thermometer into a slit in an ratchet wrench (photo 2). Replace the igniter.
expansion joint in the supply duct (photo 1). Record If the igniter still doesn’t function properly, check
the reading and compare it with the temperature in the with the manufacturer: you may need to replace
return air duct. Call a professional technician if the the control center. Detach the wires from the old
difference between the two numbers falls outside control center one at a time and attach them to the
the recommended range. replacement (photo 3). Then, disconnect the old
Your furnace may contain an intermittent pilot, control center, using a screwdriver, and connect the
which is lit with a spark when signaled by the new one (photo 4).
1 2
Remove the control center wires one at a time and switch Check the temperature inside the supply duct and
them over to the new control center. compare it with the temperature in the return duct.
3 4H VA C & A P P L I A N C E S
Disconnect the faulty hot-surface igniter from the Unscrew the control center’s mounting screws and
mounting bracket. install the replacement unit.
212 T H E B O O K O F H O M E H O W -T O■ M A I N TA I N I NG A H IG H - E F F IC I E NC Y G A S F U R N AC E A high-efficiency gas furnace is defined as a furnace water from a garden hose through the line (photo that’s at least 90% “efficient,” as determined by an 2). If the drain line is black plastic, remove it at annual fuel utilization efficiency (AFUE) rating. a connection point, then reattach once it’s clean. Furnaces made as late as 1992 can have ratings as If the line is white, then it’s PVC, and you’ll need low as 60%. A standard, mid-efficient unit sold today to reconnect it to the unit with a coupling after is about 80%, while high-efficiency units can be as cleaning it. high as 96% efficient. Some furnaces have a removable condensate trap. Like other furnaces, high-efficiency gas furnaces If your unit has one, remove it at the beginning of the require maintenance. The air filters must be cleaned winter season and clean it out with water. Check the regularly—electronic filters need to be cleaned on trap periodically throughout the season and dump the a monthly basis, and disposable filters should be water as necessary. changed every three months (photo 1). Check the vent pipes and furnace unit for signs If the drain line cannot drain properly, moisture of corrosion (photo 3). The water produced by the can build up inside the heat exchanger and restrict furnace is acidic and will corrode metal quickly. If gas flow. Inspect the drain line to make sure it’s free of pipes are leaking, they must be replaced. kinks. Some furnaces have several drain connections Make sure the areas around the air intake and that should be inspected. exhaust are unobstructed. Plants, bushes, and other Clean the drain line once a year by materials that block the intake and exhaust can cause disconnecting it from the furnace and forcing the furnace to shut down (photo 4).
1 2
Clean electronic filters every month, then reinsert them in Clean the drain line once a year by running water through your furnace. it from a garden hose.
3 4 H VA C & A P P L I A N C E S
Inspect the areas around vent pipes for signs of corrosion. Remove any debris and materials that could block the air Corroded pipes will need to be replaced. intake and exhaust.
213
DI SH WA SH E R : I NSTA L L I NG
1 2
Shut off the electrical power to the dishwasher circuit at Disconnect the old plumbing connections. First unscrew
the service panel. Also, turn off the water supply at the shutoff the front access panel. Once the access panel is removed,
valve, usually located directly under the floor. disconnect the water supply line from the L-fitting on the
bottom of the unit. This is usually a brass compression fitting,
so just turning the compression nut counterclockwise with an
adjustable wrench should do the trick. Use a bowl to catch any
water that might leak out when the nut is removed.
3 4H VA C & A P P L I A N C E S
Disconnect the old wiring connections. The dishwasher Disconnect the discharge hose, which is usually connected
has an integral electrical box at the front of the unit where the to the dishwasher port on the side of the garbage disposer. To
power cable is attached to the dishwasher’s fixture wires. Take remove it, loosen the screw on the hose clamp and pull it off.
off the box cover and remove the wire connectors that join the You may need to push this hose back through a hole in the
wires together. cabinet wall and into the dishwasher compartment so it won’t
get caught when you pull the dishwasher out.
214 T H E B O O K O F H O M E H O W -T O5 6
Detach the unit from the surrounding cabinets. Remove Prepare the new dishwasher. Tip it on its back and attach the screws that hold the brackets to the underside of the the new L-fitting into the threaded port on the solenoid. Apply countertop. Then put a piece of cardboard or old carpet under some Teflon tape or pipe sealant to the fitting threads before the front legs to protect the floor from getting scratched, and tightening it in place to prevent possible leaks. pull the dishwasher out.
7 8
H VA C & A P P L I A N C E SAttach a length of new automotive heater hose, usually Prepare for the wiring connections. Like the old 5 ⁄8” diameter, to the end of the dishwasher’s discharge hose dishwasher, the new one will have an integral electrical box nipple with a hose clamp. The new hose you are adding should for making the wiring connections. To gain access to the box, be long enough to reach from the discharge nipple to the port remove the box cover. Then install a cable connector on the on the side of the kitchen sink garbage disposer. back of the box and bring the power cable from the service panel through this connector. Power should be shut off at the main service panel at all times.
(continued)
215
9 10
Install a leveling leg at each of the four corners while the Once the dishwasher is level, attach the brackets to
new dishwasher is still on its back. Just turn the legs into the the underside of the countertop to keep the appliance from
threaded holes designed for them. Leave about ½" of each leg moving. Then pull the discharge hose into the sink cabinet and
projecting from the bottom of the unit. These will have to be install it so there’s a loop that is attached with a bracket to the
adjusted later to level the appliance. Tip the appliance up onto underside of the countertop. This loop prevents waste water
the feet and slide it into the opening. Check for level in both from flowing from the disposer back into the dishwasher.
directions and adjust the feet as required.
Lengthening a Discharge Hose ▸
1 2H VA C & A P P L I A N C E S
If the discharge hose has to be modified to fit onto the Clamp the rubber disposer adapter to the end
disposer port, first insert a 4"-long piece of ½" copper of the copper tubing nipple. Then tighten the hose
tubing into the hose and hold it in place with a hose clamp securely.
clamp. This provides a nipple for the rubber adapter that
fits onto the disposer.
216 T H E B O O K O F H O M E H O W -T O11 12 Discharge tube from dishwasher
Supply
Fitting tube
Compression nutDrain
Push the adapter over the disposer’s discharge nipple Adjust the L-fitting on the dishwasher’s water inlet valve and tighten it in place with a hose clamp. If you don’t have until it points directly toward the water supply tubing. Lubricate a disposer, this discharge hose can be clamped directly to the threads slightly with a drop of dishwashing liquid and a modified sink tailpiece that’s installed below a standard tighten the tubing’s compression nut onto the fitting. Use an sink strainer. adjustable wrench and turn the nut clockwise.
13 14
H VA C & A P P L I A N C E SComplete the electrical connections by tightening the Install the access panel, usually by hooking it on a connector’s clamp on the cable and then joining the power couple of prongs just below the dishwasher’s door. Install the wires to the fixture wires with wire connectors. Attach the screws (if any) that hold it in place, and turn on the water and ground wire (or wires) to the grounding screw on the box, power supplies. Replace the toe-kick panel at the bottom of and replace the cover. the dishwasher.
217
FOOD DI SPOSE R S
Mounting lug
1 2
Remove the old disposer if you have one. You’ll need to Clear the drain lines all the way to the branch drain before
disconnect the drain pipes and traps first. If your old disposer you begin the new installation. Remove the trap and trap
has a special wrench for the mounting lugs, use it to loosen arm first.
the lugs. Otherwise, use a screwdriver. If you do not have
a helper, place a solid object directly beneath the disposer
to support it before you begin removal. Important: Shut off
electrical power at the main service panel before you begin
removal. Disconnect the wire leads, cap them, and stuff them
into the electrical box.
3 4
Upper
mounting
ringH VA C & A P P L I A N C E S
Sink sleeve
Lower mounting ring
Snap ring
Disassemble the mounting assembly and then separate Press the flange of the sink sleeve for your new disposer
the upper and lower mounting rings and the backup ring. Also into a thin coil of plumber’s putty that you have laid around
remove the snap ring from the sink sleeve. the perimeter of the drain opening. The sleeve should be
well-seated in the putty.
218 T H E B O O K O F H O M E H O W -T O5 6 Fiber gasket
Sink sleeve
Backup ringSlip the fiber gasket and then the backup ring onto the sink Insert the upper mounting ring onto the sleeve with the sleeve, working from inside the sink base cabinet. Make sure slotted ends of the screws facing away from the backup ring the backup ring is oriented the same way it was before you so you can access them. Then, holding all three parts at the disassembled the mounting assembly. top of the sleeve, slide the snap ring onto the sleeve until it snaps into the groove.
7 8
H VA C & A P P L I A N C E STighten the three mounting screws on the upper Make electrical connections before you mount the mounting ring until the tips press firmly against the backup disposer unit on the mounting assembly. Shut off the power ring. It is the tension created by these screws that keeps the at the service panel if you have turned it back on. Remove the disposer steady and minimizes vibrating. access plate from the disposer. Attach the white and black feeder wires from the electrical box to the white and black wires (respectively) inside the disposer. Twist a small wire cap onto each connection and wrap it with electrical tape for good measure. Also attach the green ground wire from the box to the grounding terminal on your disposer.
(continued)
219
9 10
Knock out the plug in the disposer port if you will be Hang the disposer from the mounting ring attached to
connecting your dishwasher to the disposer. If you have the sink sleeve. To hang it, simply lift it up and position the unit
no dishwasher, leave the plug in. Insert a large flathead so the three mounting ears are underneath the three mounting
screwdriver into the port opening and rap it with a mallet. screws and then spin the unit so all three ears fit into the
Retrieve the knock-out plug from inside the disposer canister. mounting assembly. Wait until after the plumbing hookups
have been made to lock the unit in place.
11 12
Drain stubout
Y-fittingH VA C & A P P L I A N C E S
Attach the discharge tube to the disposer according to Attach a Y-fitting at the drain stubout. The Y-fitting should
the manufacturer’s instructions. It is important to get a very be sized to accept a drain line from the disposer and another
good seal here, or the disposer will leak. Go ahead and spin the from the sink. Adjust the sink drain plumbing as needed to get
disposer if it helps you access the discharge port. from the sink P-trap to one opening of the Y.
220 T H E B O O K O F H O M E H O W -T O13 14 Outlet from sink
Y-fitting
Trap arm
P-trap
P-trapInstall a trap arm for the disposer in the open port of Spin the disposer so the end of the discharge tube is lined the Y-fitting at the wall stubout. Then, attach a P-trap or a up over the open end of the P-trap and confirm that they will combination of a tube extension and a P-trap so the trap will fit together correctly. If the discharge tube extends down too align with the bottom of the disposer discharge tube. far, mark a line on it at the top of the P-trap and cut at the line with a hacksaw. If the tube is too short, attach an extension with a slip joint. You may need to further shorten the discharge tube first to create enough room for the slip joint on the extension. Slide a slip nut and beveled compression washer onto the discharge tube and attach the tube to the P-trap.
15 Dishwasher discharge tube 16
H VA C & A P P L I A N C E SConnect the dishwasher discharge tube to the inlet Lock the disposer into position on the mounting ring port located at the top of the disposer unit. This may require assembly once you have tested to make sure it is functioning a dishwasher hookup kit. Typically, a hose clamp is used to correctly and without leaks. Lock it by turning one of the secure the connection. mounting lugs until it makes contact with the locking notch.
221
■ HOW TO HOOK U P A R E F R IG E R ATOR IC E M A K E R
1 2
Pull upward
Aftermarket automatic icemakers Locate a nearby cold-water pipe, From below, fasten plastic icemaker
are simple to install as long as your usually in the basement or crawl tubing to the end of the drill bit by
refrigerator is icemaker ready. Make space below the kitchen. Behind the wrapping firmly with electrician’s tape.
sure to buy the correct model for your refrigerator and near the wall, use a long From above, carefully pull the bit up, to
appliance and do careful installation ½" bit to drill a hole through the floor. Do bring the tubing up into the kitchen.
work—icemaker water supply lines are not pull the bit out.
very common sources for leaks.
3 4
T-valveH VA C & A P P L I A N C E S
Shut off the water and open nearby faucets to drain Connect the tubing. Arrange the tubing behind the fridge
the line. Cut into a cold-water pipe and install a compression so you have about 6 ft. of slack, making it easy to pull the
T-valve. Tighten all the nuts, close the valve and nearby faucets, fridge out for cleaning. Cut the tubing with a knife. Slide on
and restore water to test for leaks. a nut and a ferrule. Insert the tubing into the valve, slide the
ferrule tight against the valve, and tighten the nut. To finish
the installation, connect the tubing to the refrigerator, using a
nut and ferrule. Keep the tubing neatly coiled and kink-free for
future maintenance.
222 T H E B O O K O F H O M E H O W -T O■ HOW TO I NSTA L L A N E W ICE M A K E R 1 2
Remove all the contents from the refrigerator and Install the tube assembly. Remove two insulation plugs to freezer. Unplug the unit and pull it out from the wall. Open the expose two openings, one for the water line and the other for freezer door and remove the icemaker cover plate (inset). On a wiring harness. Install the water tube assembly (part of the the back of the refrigerator, remove the backing or unscrew icemaker kit) in its access hole; it has a plastic elbow attached the icemaker access panel. to the plastic tube that reaches into the freezer compartment.
3 4
H VA C & A P P L I A N C E SHook up the harness. Icemaker kits usually come with a Join the end of the icemaker wiring harness to the wiring harness that joins the icemaker motor inside the freezer power connector that was preinstalled on the back of box to the power supply wires. Push this harness through its the refrigerator. This connection should lay flat against the access hole and into the freezer compartment. Then seal the back. If it doesn’t, just tape it down with some duct tape. hole with the plastic grommet that comes with the harness.
(continued)
223
5 6
Solenoid
Tube to icemaker
The water tube at the top of the refrigerator is attached The icemaker wiring harness comes with two snap
to the solenoid that is mounted at the bottom with a plastic connectors. One goes to the preinstalled wires on the
water line. To install the line, first attach it to the water tube, refrigerator and the other is attached to the solenoid.
then run it down the back of the refrigerator and attach it Just push this second connector onto the brass tabs, usually
to the solenoid valve with a compression fitting. This job is at the top of the solenoid.
easier to do before you attach the solenoid assembly to the
refrigerator cabinet.
7 8H VA C & A P P L I A N C E S
Attach the solenoid to a mounting bracket that should be Install the water-inlet copper tube once the solenoid
installed on the cabinet wall at the bottom of the refrigerator. is mounted. Attach it by tightening the nut on one end with
Mounting holes may be predrilled in the cabinet for this channel-type pliers. The other end of the tube is held to the
purpose. But if not, drill holes to match the bracket and the refrigerator cabinet with a simple clamp. Make sure the end of
size of the screws. Then attach the bracket and make sure to this tubing is pointing straight up.
attach the solenoid ground wire to one of these screws.
224 T H E B O O K O F H O M E H O W -T O9 10
The end of the water-inlet tube is joined to the water From inside the freezer compartment, make sure supply tubing (from the house plumbing system) with a brass the water tube and the wiring harness (from the back of the compression coupling. Tighten the compression nuts with an refrigerator) are free. If they are caught on the cabinet, loosen open-end or adjustable wrench. them until they are easily accessible.
11 12
H VA C & A P P L I A N C E SConnect the wire harness to the plug on the icemaker Install the icemaker. Remove any small rubber caps that unit. Also connect the water supply tube to the back of the may be installed in the mounting screw holes with a narrow icemaker with a spring clip or hose clamp. putty knife. Lift the unit and screw it to the freezer wall. The mounting bracket holes are usually slotted to permit leveling the unit. Plug in the refrigerator and test the icemaker.
225
“ SM A R T ” T H E R MOSTAT S
A dvancing digital technology has impacted just
about every aspect of our home systems, including
the thermostat. What used to be a fairly simple device
and air conditioner. It is a relatively simple remove-
and-replace procedure as long as your existing cable
matches the colored wire combination in your new
(often containing small amounts of mercury) has been unit. If the cable does not match the device you will
replaced in most homes by “smart” thermostats. need to upgrade it, starting from the appliances and
The good news, for those who may be slower to fishing the cable through to the thermostat location.
embrace new technology, is that how you install a Once you have made the connections and
“smart” thermostat is really not that different from mounted the thermostat to the wall, you simply need
the old way of doing it. Each unit has four to eight to download the correct app to your smartphone and
20-gauge copper wires that are color coded. You simply follow the setup and usage directions. Blue-chip
mount the thermostat body in the old location and enabled thermostats are not cheap, starting at around
make like-to-like connections to the thermostat cable $200. But once they are set up they typically do not
coming through the wall and leading to your furnace require any monthly usage fees.
Programmable thermostats contain sophisticated circuitry Internet-connected thermostats can be controlled by
that allows you to set the heating and cooling systems in using an app installed on your smartphone. They are relatively
your house to adjust automatically at set times of the day. expensive, starting around $200. Installation is similar to older
Replacing a manual thermostat with a programmable model programmable thermostats—the real trick is making sure you
is a relatively simple job that can have big payback on heating have the right number of colored wires and that you connect
and cooling energy savings. them properly.H VA C & A P P L I A N C E S
226 T H E B O O K O F H O M E H O W -T O■ HOW TO U PG R A DE TO A PROG R A M M A BL E T H E R MOSTAT 1 2
Start by removing the existing thermostat. Turn off The body of the thermostat is held to a wall plate with the power to the furnace at the main service panel and test screws. Remove these screws and pull the body away from for power. Then remove the thermostat cover. the wall plate. Set the body aside.
3 4
H VA C & A P P L I A N C E SThe low-voltage wires that power the thermostat are held Once all the wires are labeled and removed from the by screw terminals to the mounting plate. Do not remove the mounting plate, tape the cable that holds these wires to the wires until you label them with tape according to the letter wall to keep it from falling back into the wall. Then unscrew printed on the terminal to which each wire is attached. the mounting plate and set it aside.
(continued)
227
5 6
Position the new thermostat base on the wall and Check the manufacturer’s instructions to establish the
guide the wires through the central opening. Screw the base correct terminal for each low-voltage wire. Then connect the
to the wall using wall anchors if necessary. wires to these terminals, making sure each screw is secure.
7 Mercury Thermostats ▸
Older model thermostats (and even a few still
being made today) often contained one or more
small vials of mercury totaling 3 to 4 grams in weight.
Because mercury is a highly toxic metal that can
cause nerve damage in humans, along with other
environmental problems, DO NOT dispose of an old
mercury thermostat with your household waste.
Instead, bring it to a hazardous waste disposal site orH VA C & A P P L I A N C E S
a mercury recycling site if your area has one (check
with your local solid waste disposal agency). The best
way to determine if your old thermostat contains
mercury is simply to remove the cover and look for
the small glass vials containing the silverish mercury
substance. If you are unsure, it is always better to
Programmable thermostats require batteries to store
be safe and keep the device in question out of the
the programs so they won’t disappear if the power goes out
in a storm. Make sure to install batteries before you snap the normal waste stream.
thermostat cover in place. Program the new unit to fit your
needs, and then turn on the power to the furnace.
228 T H E B O O K O F H O M E H O W -T O■ HOW TO I NSTA L L A N I N T E R N E T- BA SE D T H E R MOSTAT 1 2
Remove the old thermostat and compare the color and Thread the thermostat wires through the access hole in quantity of wires from the wall to the instructions that came the thermostat base plate and attach the plate and mounting with the new thermostat. If they are not compatible you will ring (optional) to the wall. have to purchase new thermostat wire that is compatible with the new unit and run it from the furnace/air conditioner to the thermostat location.
3 4
H VA C & A P P L I A N C E SAttach the color coded wires to the correct terminal on the Make sure a new battery of the correct size is installed in base plate unit according to the manufacturer’s directions. the thermostat and then snap the cover/sensor onto the base plate. To engage the new thermostat for internet usage you will need to download an app for your smartphone from the thermostat manufacturer’s website.
229
E L EC T R IC I T Y: BA SIC SWIRING
The service mast (metal pole) and the weatherhead create The meter measures the amount of electricity
the entry point for electricity into your home. The mast is consumed. It is usually attached to the side of the house, and
supplied with three wires two of which (the insulated wires) connects to the service mast. A thin metal disc inside the
each carry 120 volts and originate at the nearest transformer. meter rotates when power is used. The electric meter belongs
In some areas electricity enters from below ground as a to your local power utility company. If you suspect the meter is
lateral, instead of the overhead drop shown above. not functioning properly, contact the power company.
Surges in current flow to grounding rod Current flows back to neutral at service mast
A grounding wire connects the electrical system to the earth Light fixtures attach directly to a household electrical
through a metal grounding rod driven next to the house. system. They are usually controlled with wall switches.
The two common types of light fixtures are incandescent
and fluorescent.
230 T H E B O O K O F H O M E H O W -T O
WIRINGThe main service panel, in the form of a fuse box or breaker Electrical boxes enclose wire connections. According to box, distributes power to individual circuits. Fuses or circuit the National Electrical Code, all wire splices and connections breakers protect each circuit from short circuits and overloads. must be contained entirely in a covered plastic or metal Fuses and circuit breakers also are used to shut off power to electrical box. individual circuits while repairs are made.
Switches control electricity passing through hot circuit Receptacles, sometimes called outlets, provide plug-in wires. Switches can be wired to control light fixtures, ceiling access to electricity. A 120-volt, 15-amp receptacle with a fans, appliances, and receptacles. grounding hole is the most typical receptacle in wiring systems installed after 1965. Most receptacles have two plug-in locations and are called duplex receptacles.
231
Glossary of Electrical Terms ▸
Ampere (or amp): Refers to the rate at which electrical Neutral wire: A wire that returns current at zero voltage
power flows to a light, tool, or appliance. to the source of electrical power. Usually covered withWIRING
white or light gray insulation. Also called the grounded wire.
Armored cable: Two or more wires that are grouped
together and protected by a flexible metal covering. Nonmetallic sheathed cable: NM cable consists of two
or more insulated conductors and, in most cases, a bare
Box: A device used to contain wiring connections.
ground wire housed in a durable PVC casing.
BX: See armored cable (Bx is the older term).
Outlet: See receptacle.
Cable: Two or more wires that are grouped together and
Overload: A demand for more current than the circuit
protected by a covering or sheath.
wires or electrical device was designed to carry. Usually
Circuit: A continuous loop of electrical current flowing causes a fuse to blow or a circuit breaker to trip.
along wires or cables.
Pigtail: A short wire used to connect two or more circuit
Circuit breaker: A safety device that interrupts wires to a single screw terminal.
an electrical circuit in the event of an overload or
Polarized receptacle: A receptacle designed to keep
short circuit.
hot current flowing along black or red wires, and neutral
Conductor: Any material that allows electrical current flowing along white or gray wires.
current to flow through it. Copper wire is an especially
Power: The result of hot current flowing for a period of
good conductor.
time. Use of power makes heat, motion, or light.
Conduit: A metal or plastic pipe used to protect wires.
Receptacle: A device that provides plug-in access to
Continuity: An uninterrupted electrical pathway through electrical power.
a circuit or electrical fixture.
Romex: A brand name of plastic-sheathed electrical
Current: The movement of electrons along a conductor. cable that is commonly used for indoor wiring. Commonly
known as NM cable.
Duplex receptacle: A receptacle that provides
connections for two plugs. Screw terminal: A place where a wire connects to a
receptacle, switch, or fixture.
Feed wire: A conductor that carries 120-volt current
uninterrupted from the service panel. Service panel: A metal box usually near the site where
electrical power enters the house. In the service panel,
Fuse: A safety device, usually found in older homes,
electrical current is split into individual circuits. The service
that interrupts electrical circuits during an overload or
panel has circuit breakers or fuses to protect each circuit.
short circuit.
Short circuit: An accidental and improper contact
Greenfield: Materials used in flexible metal conduit. See
between two current-carrying wires, or between a
armored cable.
current-carrying wire and a grounding conductor.
Grounded wire: See neutral wire.
Switch: A device that controls electrical current
Grounding wire: A wire used in an electrical circuit to passing through hot circuit wires. Used to turn lights and
conduct current to the earth in the event of a short circuit. appliances on and off.
The grounding wire often is a bare copper wire.
UL: An abbreviation for Underwriters Laboratories,
Hot wire: Any wire that carries voltage. In an electrical an organization that tests electrical devices and
circuit, the hot wire usually is covered with black or manufactured products for safety.
red insulation.
Voltage (or volts): A measurement of electricity in terms
Insulator: Any material, such as plastic or rubber, that of pressure.
resists the flow of electrical current. Insulating materials
Wattage (or watt): A measurement of electrical
protect wires and cables.
power in terms of total energy consumed. Watts can be
Junction box: See box. calculated by multiplying the voltage times the amps.
Meter: A device used to measure the amount of electrical Wire connector: A device used to connect two or more
power being used. wires together. Also called a wire nut.
232 T H E B O O K O F H O M E H O W -T OBest Practices for Home Wiring ▸ BY MATERIAL • Clamp cables and wires to electrical boxes with Service Panel approved NM clamp. No clamp is necessary for
WIRING• Maintain a minimum 30” wide by 36” deep of one-gang plastic boxes if cables are stapled within 8”. clearance in front of the service panel. • Label all cables and wires at each electrical • Ground all 120-volt and 240-volt circuits. box to show which circuits they serve for the • Match the amperage rating of the circuit when rough-in inspection. replacing fuses. • Connect only a single wire to a single screw • Use handle-tie breakers for 240-volt loads (line to line). terminal. Use pigtails to join more than one wire • Close all unused service panel openings. to a screw terminal. • Label each fuse and breaker clearly on the panel. Switches Electrical Boxes • Use a switch-controlled receptacle in rooms without • Use boxes that are large enough to accommodate a built-in light fixture operated by a wall switch. the number of wires entering the box. • Use three-way switches at the top and bottom on • Locate all receptacle boxes 12 to 18” above the stairways with six steps or more. finished floor (standard). • Use switches with grounding screw with plastic • Locate all switch boxes 48” above the finished floor electrical boxes. (standard). For special circumstances, inspectors will • Locate all wall switches within easy reach of the allow switch and location measurements to be altered, room entrance. such as a switch at 36” above the floor in a child’s bedroom or receptacles at 24” above the floor to make Receptacles them more accessible for someone using a wheelchair. • Match the amp rating of a receptacle with the size of • Install all boxes so they remain accessible. the circuit. • Leave no gaps greater than 1⁄8” between wallboard • Install receptacles on all walls 24” wide or greater. and front of electrical boxes. • Install receptacles so a 6-ft. cord can be plugged in • Place receptacle boxes flush with combustible surfaces. from any point along a wall or every 12 ft. along a wall. • Leave a minimum of 6” of usable cable or wire • Include receptacles in any hallway that is 10 ft. long extending past the front of the electrical box. or more. • Use three-prong, grounded receptacles for all 15- or Wires & Cables 20-amp, 120-volt branch circuits. • Use wires that are large enough for the amperage • Include a switch-controlled receptacle in rooms rating of the circuit (see Wire Size Chart, page 238). without a built-in light fixture operated by a • Drill holes at least 2” back from the exposed edge of wall switch. joists to run cables through. Do not attach cables to • Install GFCI-protected receptacles in bathrooms, the bottom edge of joists. kitchens, garages, crawl spaces, unfinished • Do not run cables diagonally between basements, and outdoor receptacle locations. framing members. • Install an isolated-ground circuit to protect sensitive • Run cable between receptacles 20” above the floor. equipment, like a computer, against tiny power • Use nail plates to protect cable that is run through fluctuations. Computers should also be protected by holes drilled or cut into studs less than 11⁄4” from front a standard surge protector. edge of stud. • Do not crimp cables sharply. Light Fixtures • Contain spliced wires or connections entirely in a • Use mounting straps that are anchored to the plastic or metal electrical box. electrical boxes to mount ceiling fixtures. • Use wire connectors to join wires. • Keep non-IC-rated recessed light fixtures 3” from • Use staples to fasten cables within 8” of an electrical insulation and 1⁄2” from combustibles. box and every 48” along its run. • Include at least one switch-operated lighting fixture in • Leave a minimum ⁄4” (maximum 1”) of sheathing 1 every room. where cables enter an electrical box. (continued)
233
(continued from previous page) ▸
Grounding Utility/Laundry Rooms
• Ground all receptacles by connecting receptacle • Install a separate 20-amp circuit for a washing machine.WIRING
grounding screws to the circuit grounding wires. • Install a minimum feed 30-amp #10 THHN wire for
• Use switches with grounding screws whenever the dryer powered by a separate 120/240-volt major
possible. Always ground switches installed in appliance circuit.
plastic electrical boxes and all switches in kitchens, • Install metal conduit for cable runs in unfinished rooms.
bathrooms, and basements. • Use GFCI-protected receptacles.
BY ROOM Living, Entertainment, Bedrooms
Kitchens/Dining Rooms • Install a minimum of two 15-amp circuits in living rooms.
• Install a dedicated 40- or 50-amp, 120/240-volt circuit • Install a minimum of one 15- or 20-amp basic lighting/
for a range (or two circuits for separate oven and receptacle circuit for each 600 sq. ft. of living space.
countertop units). • Install a dedicated circuit for each permanent
• Install two 20-amp small appliance circuits. appliance, like an air conditioner or group of electric
• Install dedicated 15-amp, 120-volt circuits for baseboard heaters.
dishwashers and food disposals (required by many • Do not use standard electrical boxes for ceiling fans.
local codes). • Include receptacles on walls 24" wide or more.
• Use GFCI receptacles for all accessible countertop • Space receptacles on basic lighting/receptacle
receptacles; receptacles behind fixed appliances do circuits a maximum of 12 ft. apart. For convenience
not need to be GFCIs. you can space them as close as 6 ft.
• Position receptacles for appliances that will be • Center permanent light fixtures on the room’s ceiling.
installed within cabinets, such as microwaves or food • Install permanently wired smoke alarms in room
disposals, according to the manufacturer’s instructions. additions that include sleeping areas and hallways.
• Include receptacles on all counters wider than 12".
• Space receptacles a maximum of 48" apart above Outdoors
countertops and closer together in areas where many • Check for underground utilities before digging.
appliances will be used. • Use UF cable for outdoor wiring needs.
• Locate receptacles 4" above the top of the • Run cable in schedule 80 PVC plastic, as required by
backsplash. If backsplash is more than the standard local code.
4" or the bottom of cabinet is less than 18" from • Most local codes now require in-use rated
countertop, center the box in space between weatherproof box covers.
countertop and bottom of wall cabinet. • Bury cables housed in conduit at least 18" deep;
• Mount one receptacle within 12" of the countertop cable not in conduit must be buried at least 24" deep.
on islands and peninsulas that are 12 × 24" or greater. • Use weatherproof electrical boxes with watertight covers.
• Do not put lights on small appliance circuits. • Use GFCI-protected receptacles.
• Install additional lighting in work areas at a sink or • Install receptacles a minimum of 12" above ground level.
range for convenience and safety. • Anchor freestanding receptacles not attached to a
structure by embedding the schedule 80 PVC plastic
Bathrooms conduit in a concrete footing, so that it is at least 12"
• Install a separate 20-amp circuit. but no more than 18" above ground level.
• Ground switches in bathrooms. • Plan on installing a 20-amp, 120-volt circuit if the
• Use GFCI-protected receptacles. circuit contains more than one light fixture rated for
• Install at least one ceiling-mounted light fixture. 300 watts, or more than four receptacles.
• Place blower heaters in bathrooms well away from
the sink and tub. Stairs/Hallways
• Use three-way switches at the top and bottom on
stairways with six steps or more.
• Include receptacles in hallways 10 ft. long or more.
• Position stairway lights so each step is illuminated.
234 T H E B O O K O F H O M E H O W -T OE L EC T R IC I T Y: SA F E T Y BA SIC S
S afety should be the primary concern of anyone testing for power with a voltage tester. Tip: Test a live
WIRING
working with electricity. Although most household circuit with the voltage tester to verify that it is workingelectrical repairs are simple and straightforward, before you rely on it. Restore power only when the always use caution and good judgment when working repair or replacement project is complete. with electrical wiring or devices. Common sense can Follow the safety tips shown on these pages. prevent accidents. Never attempt an electrical project beyond your The basic rule of electrical safety is: Always turn skill or confidence level. Never attempt to repair or off power to the area or device you are working on. At replace your main service panel or service entrance the main service panel, remove the fuse or shut off head. These are jobs for a qualified electrician and the circuit breaker that controls the circuit you are require that the power company shut off power to servicing. Then check to make sure the power is off by your house.
Shut power OFF at the main service panel or the main Create a circuit index and affix it to the inside of the door to fuse box before beginning any work. your main service panel. Update it as needed.
Confirm power is OFF by testing at the outlet, switch, or Use only UL-approved electrical parts or devices. These fixture with a voltage tester. devices have been tested for safety by Underwriters Laboratories.
235
E L EC T R ICA L C I RC U I T S
Anatomy of a circuitWIRING
A n electrical circuit is a continuous loop.
Household circuits carry eletricity from the main
service panel, throughout the house, and back to the
Service
main service panel. Several switches, receptacles, panel
light fixtures, or appliances may be connected to a
single circuit.
Current enters a circuit loop on hot wires and Main circuit
returns along neutral wires. These wires are color Main circuit hot wires
coded for easy identification. Hot wires are black neutral wire
Circuit breakers
or red, and neutral wires are white or light gray. For
safety, all modern circuits include a bare copper or
green insulated grounding wire. The grounding wire
conducts current in the event of a ground fault, and
helps reduce the chance of severe electrical shock.
The service panel also has a bonding wire connected
to a metal water pipe and a grounding wire connected
to a metal grounding rod buried underground or to
another type of grounding electrode.
If a circuit carries too much current, it can
overload. A fuse or a circuit breaker protects each
circuit in case of overloads.
Current returns to the service panel along a
neutral circuit wire. Current then leaves the house
on a large neutral service wire that returns it to the
utility transformer.
236 T H E B O O K O F H O M E H O W -T O
Light switch Light switch
WIRING
Common Common
terminal terminal
Circuit wires
White neutral wire
Grounding wire
Hot wire
Light fixture
Grounding screw Grounding screw
Grounding wireReceptacle Receptacle
237
W I R E S & CA BL E
W ires are made of copper, aluminum, or aluminum type of insulation is very durable and can last as longWIRING
covered with a thin layer of copper. Solid copper as the house itself.
wires are the best conductors of electricity and are Before 1965, wires and cables were insulated
the most widely used. Aluminum and copper-covered with rubber. Rubber insulation has a life expectancy
aluminum wires require special installation techniques. of about 25 years. Old insulation that is cracked or
A group of two or more wires enclosed in a metal, damaged can be reinforced temporarily by wrapping
rubber, or plastic sheath is called a cable. The sheath the wire with plastic electrical tape. However, old
protects the wires from damage. Metal conduit also wiring with cracked or damaged insulation should be
protects wires, but it is not considered a cable. inspected by a qualified electrician to make sure it
Individual wires are covered with rubber or is safe.
plastic vinyl insulation. An exception is a bare copper Wires must be large enough for the amperage
grounding wire, which does not need an insulation rating of the circuit (chart, right). A wire that is too
cover. The insulation is color coded (chart, below) small can become dangerously hot. Wire sizes are
to identify the wire as a hot wire, a neutral wire, or a categorized according to the American Wire Gauge
grounding wire. (AWG) system. To check the size of a wire, use the
In most wiring systems installed after 1965, the wire stripper openings of a combination tool as a
wires and cables are insulated with plastic vinyl. This guide. See photo of combination tool on page 317.
Wire Color Chart ▸ Wire Size Chart ▸
Wire color Function Wire gauge Wire capacity & use
White Neutral wire carrying #6 60 amps, 240 volts; central air
current at zero voltage. conditioner, electric furnace.
#8 40 amps, 240 volts; electric range,
Black Hot wire carrying central air conditioner.
current at full voltage.
#10 30 amps, 240 volts; window air
Red Hot wire carrying conditioner, clothes dryer.
current at full voltage.
#12 20 amps, 120 volts; light fixtures,
receptacles, microwave oven.
White, Hot wire carrying
black markings current at full voltage. #14 15 amps, 120 volts; light
fixtures, receptacles.
Green Serves as a
grounding pathway. #16 Light-duty extension cords.
Bare copper Serves as a #18 Thermostats, doorbells,
grounding pathway. to 22 security systems.
Individual wires are color-coded to identify their function. Wire sizes (shown actual size) are categorized by the
In some circuit installations, the white wire serves as a hot wire American Wire Gauge system. The larger the wire size, the
that carries voltage. If so, this white wire may be labeled with smaller the AWG number.
black tape or paint to identify it as a hot wire.
238 T H E B O O K O F H O M E H O W -T O■ CON N EC T I NG W I R E S & CA BL E 1 2
WIRINGEnsure power is off and test for power. Grasp the wires Twist a wire connector over the ends of the wires. to be joined in the jaws of a pair of linesman’s pliers. The ends Make sure the connector is the right size. Hand-twist the of the wires should be flush and they should be parallel and connector as far onto the wires as you can. There should be touching. Rotate the pliers clockwise two or three turns to no bare wire exposed beneath the collar of the connector. twist the wire ends together.
OPTION: Reinforce the joint by wrapping it with electrician’s OPTION: Strip ¾” of insulation off the ends of the wires to be tape. By code, you cannot bind the wire joint with tape only, but joined, and insert each wire into a push-in connector. Gently it can be used as insurance. Few professional electricians use tug on each wire to make sure it is secure. tape for purposes other than tagging wires for identification.
239
■ HOW TO PIGTA I L W I R E S
1 2WIRING
Cut a 6" length from a piece of insulated wire the same Join one end of the pigtail to the wires that will share the
gauge and color as the wires it will be joining. Strip 3⁄4" of connection using a wire nut (see previous page).
insulation from each end of the insulated wire. Note: Pigtailing
is done mainly to avoid connecting multiple wires to one
terminal, which is a code violation.
3
Connect the pigtail to the appropriate terminal on the ALTERNATIVE: If you are pigtailing to a grounding screw or
receptacle or switch. Fold the wires neatly and press the fitting grounding clip in a metal box, you may find it easier to attach
into the box. one end of the wire to the grounding screw before you attach
the other end to the other wires.
240 T H E B O O K O F H O M E H O W -T O■ I NSTA L L I NG W I R E S & CA BL E S I N WA L L S 1 2 3 Attic
WIRING
Soil stack
Attic Top plate
Cutaway
view
Walls Bottom
plate
Bottom plate
Drill bit
extender
Cutaway
view Top plate
BasementFrom the unfinished space below From the unfinished space above Extend a fish tape down through the finished wall, look for a reference the finished wall, find the top of the the top plate, twisting the tape until it point, like a soil stack, plumbing pipes, stud cavity by measuring from the same reaches the bottom of the stud cavity. or electrical cables, that indicates the fixed reference point used in step 1. Drill From the unfinished space below the location of the wall above. Choose a a 1” hole down through the top plate wall, use a piece of stiff wire with a location for the new cable that does not and into the stud cavity using a drill hook on one end to retrieve the fish interfere with existing utilities. Drill a 1” bit extender. tape through the drilled hole in the hole up into the stud cavity. bottom plate.
4 5 6
Cutaway
viewTrim back 2” of sheathing from the Bend the wires against the cable, From above the finished wall, pull end of the NM cable, then insert the then use electrical tape to bind them steadily on the fish tape to draw the wires through the loop at the tip of the tightly. Apply cable-pulling lubricant to cable up through the stud cavity. This fish tape. the taped end of the fish tape. job will be easier if you have a helper feed the cable from below as you pull.
2 41
E L EC T R ICA L BOX E S
T he National Electrical Code requires that wire
Electrical Box Fill Chart ▸WIRING
connections and cable splices be contained
inside an approved metal or plastic box. This shields
Box size Maximum number of
framing members and other flammable materials from
and shape conductors permitted
electrical sparks.
(see Notes below)
Electrical boxes come in several shapes.
18 16 14 12
Rectangular and square boxes are used for switches
AWG AWG AWG AWG
and receptacles. Rectangular (2 × 3-inch) boxes are
used for single switches or duplex receptacles. Square Junction Boxes
(4 × 4-inch) boxes are used any time it is convenient 4 × 11⁄4" R or O 8 7 6 5
for two switches or receptacles to be wired, or 4 × 1 ⁄2" R or O
1
10 8 7 6
“ganged,” in one box, an arrangement common in
4 × 2 ⁄8" R or O
1
14 12 10 9
kitchens or entry hallways. Octagonal electrical boxes
4 × 1 1⁄ 4" S 12 10 9 8
contain wire connections for ceiling fixtures.
All electrical boxes are available in different depths. 4 × 1 1⁄ 2" S 14 12 10 9
A box must be deep enough so a switch or receptacle 4 × 2 ⁄ 8" S
1
20 17 15 13
can be removed or installed easily without crimping 4 ⁄16 × 1 ⁄4" S
11 1
17 14 12 11
and damaging the circuit wires. Replace an undersized
4 ⁄16 × 1 ⁄2" S
11 1
19 16 14 13
box with a larger box using the Electrical Box Fill Chart
4 ⁄16 × 2 ⁄8" S
11 1
28 24 21 18
(right) as a guide. The NEC also says that all electrical
boxes must remain accessible. Never cover an electrical Device Boxes
box with drywall, paneling, or wallcoverings. 3 × 2 × 1 1⁄ 2" 5 4 3 3
3 × 2 × 2" 6 5 5 4
3 × 2 × 2 ⁄4" 1
7 6 5 4
3 × 2 × 2 ⁄ 2" 1
8 7 6 5
3 × 2 × 2 ⁄4" 3
9 8 7 6
3 × 2 × 3 1⁄ 2" 12 10 9 8
4 × 2 1⁄ 8 × 1 1⁄ 2" 6 5 5 4
4 × 2 ⁄ 8 × 1 ⁄ 8"
1 7
8 7 6 5
4 × 2 ⁄ 8 × 2 ⁄ 8"
1 1
9 8 7 6
Notes:
• R = Round; O = Octagonal; S = Square or rectangular
• Each hot or neutral wire entering the box is counted
as one conductor.
• Grounding wires are counted as one conductor in
total—do not count each one individually.
• Raceway fittings and external cable clamps do not
Octagonal boxes usually contain wire connections for count. Internal cable connectors and straps count as
ceiling fixtures. Cables are inserted into the box through either half or one conductor, depending on type.
knockout openings and are held with cable clamps. Because
• Devices (switches and receptacles mainly) each
the ceiling fixture attaches directly to the box, the box should
count as two conductors.
be anchored firmly to a framing member. Often, it is nailed
• When calculating total conductors, any nonwire
directly to a ceiling joist. However, metal braces are available
components should be assigned the gauge of the
that allow a box to be mounted between joists or studs. A
largest wire in the box.
properly installed octagonal box can support a ceiling fixture
• For wire gauges not shown here, contact your local
weighing up to 35 pounds. Any box must be covered with a
tightly fitting cover plate, and the box must not have open electrical inspections office.
knockouts.
242 T H E B O O K O F H O M E H O W -T O■ COM MON E L EC T R ICA L BOX E S
WIRING
Metal braces
Detachable side Adapter coverRectangular boxes are used with Square 4 x 4” boxes are large enough Braced octagonal boxes fit between wall switches and duplex receptacles. for most wiring applications. They are ceiling joists. The metal braces extend Single-size rectangular boxes (shown used for cable splices and ganged to fit any joist spacing and are nailed or above) may have detachable sides that receptacles or switches. To install one screwed to framing members. allow them to be ganged together to switch or receptacle in a square box, form double-size boxes. use an adapter cover.
Foam gasket
Outdoor boxes have sealed seams Retrofit boxes can be installed to Plastic boxes are common in new and foam gaskets to guard a switch upgrade older boxes or to allow you construction. They can be used only or receptacle against moisture. to add new additional receptacles and with NM (nonmetallic) cable. The box Corrosion-resistant coatings protect all switches. One type (above) has built-in may include preattached nails for metal parts. Code compliant models clamps that tighten against the inside of anchoring it to framing members. Wall include a watertight hood. a wall and hold the box in place. switches must have grounding screws if installed in plastic boxes.
243
AWIRING
B
C
3½"-deep plastic boxes with preattached mounting nails are used for any wiring project protected by finished walls. Common
styles include single-gang (A), double-gang (B), and triple-gang (C). Double-gang and triple-gang boxes require internal cable
clamps. Metal boxes should be used for exposed indoor wiring, such as conduit installations in an unfinished basement. Metal
boxes also can be used for wiring that will be covered by finished walls. Plastic retrofit boxes are used when a new switch or
receptacle must fit inside a finished wall. Use internal cable clamps.
B C
A
F
D
E
Additional electrical boxes include: Cast aluminum box (A) for use with outdoor fixtures, including receptacles that are wired
through metal conduit. These must have in-use covers if they house receptacles; retrofit ceiling box (B) used for light fixtures;
light-duty ceiling fan box (C) with brace that spans ceiling joists; heavy-duty retrofit ceiling fan box (D) designed for retrofit;
PVC box (E) for use with PVC conduit in indoor or outdoor setting; wall-mounted in-use cover (F) for exterior receptacle.
244 T H E B O O K O F H O M E H O W -T OBox Specifications ▸
WIRING
A
B
C
DHigh-quality nonmetallic boxes are rigid and Boxes larger than 2” × 4” and all retrofit boxes must don’t contort easily. A variety of adapter plates are have internal cable clamps. After installing cables in the available, including junction box cover plate (A), single- box, tighten the cable clamps over the cables so they are gang (B), double-gang (C), and light fixture (D). Adapter gripped firmly, but not so tightly that the cable sheathing plates come in several thicknesses to match different is crushed. wall constructions.
Grounding screw
Pigtail
A B CMetal boxes must be grounded to the circuit Cables entering a metal box must be clamped. A grounding system. Connect the circuit grounding wires variety of clamps are available, including plastic clamps to the box with a green insulated pigtail wire and wire (A, C) and threaded metal clamps (B). connector (as shown) or with a grounding clip (pages 266 and 292).
245
R EC E P TAC L E S
S everal different types of receptacles are found in 125 volts. For purposes of replacement, these ratingsWIRING
the typical home. Each has a unique arrangement are considered identical. High-voltage receptacles
of slots that accepts only a certain kind of plug, and are rated at 220, 240, or 250 volts. These ratings are
each is designed for a specific job. considered identical.
Household receptacles provide two types of When replacing a receptacle, check the
voltage: normal and high voltage. Although voltage amperage rating of the circuit at the main service
ratings have changed slightly over the years, normal panel, and buy a receptacle with the correct
receptacles should be rated for 110, 115, 120, or amperage rating.
15 amps, 120 volts. Polarized two-slot 15 amps, 120 volts. Three-slot 20 amps, 120 volts. This three-slot
receptacle is common in homes built grounded receptacle has two different grounded receptacle features a special
before 1960. Slots are different sizes to sized slots and a U-shaped hole for T-shaped slot. It is installed for use with
accept polarized plugs. grounding. It is required in all new large appliances or portable tools that
wiring installations. require 20 amps of current.
15 amps, 250 volts. This receptacle 30 amps, 125/250 volts. This 50 amps, 125/250 volts. This
is used primarily for window air receptacle is used for clothes dryers. receptacle is used for ranges. The
conditioners. It is available as a single It provides high-voltage current for high-voltage current powers heating
unit or as half of a duplex receptacle heating coils and 125-volt current to run coils, and the 125-volt current runs
with the other half wired for 120 volts. lights and timers. clocks and lights.
246 T H E B O O K O F H O M E H O W -T OR EC E P TAC L E S: H IG H -VOLTAG E Grounding wire
WIRINGH igh-voltage receptacles provide current to large appliances like clothes dryers, ranges, water heaters, and air conditioners. The slot configuration of Red hot wire
a high-voltage receptacle will not accept a plug rated White neutral wire for 120 volts. A high-voltage receptacle can be wired in one of two ways. In a standard high-voltage receptacle, Black hot wire voltage is brought to the receptacle with two hot wires, each carrying a maximum of 120 volts. No white neutral wire is necessary, but a grounding wire should be attached to the receptacle and to the metal receptacle box. Conduit can also act as a ground from the metal receptacle box back to the service panel. Screw A clothes dryer or range also may require normal terminals current (a maximum of 120 volts) to run lights, timers, and clocks. If so, a white neutral wire will be attached to the receptacle. The appliance itself will split the incoming current into a 120-volt circuit and a 240-volt circuit. A receptacle rated for 120/240 volts has two incoming It is important to identify and tag all wires on the hot wires, each carrying 120 volts, a white neutral wire, and a existing receptacle so that the new receptacle will be copper grounding wire. Connections are made with setscrew properly wired. terminals at the back of the receptacle.
Hard plastic box
Screw terminals
Grounding
wires
Black
hot wire
Red hot wire
Copper
Green ground
ground wire
wireWhite hot wire coded black Screw Black hot wire terminals Conduit White neutral wire
Standard receptacle rated for 240 volts has two incoming Surface-mounted receptacle rated for 240 volts has a hot wires and no neutral wire. A grounding wire is pigtailed to hard plastic box that can be installed on concrete or block the receptacle and to the metal receptacle box. walls. Surface-mounted receptacles are often found in basements and utility rooms.
247
R EC E P TAC L E S: R E PL AC I NG
A 120-volt duplex receptacle can be wired to the White neutral wireWIRING
electrical system in a number of ways. The most
common are shown on these pages.
Wiring configurations may vary slightly from
these photographs, depending on the kind of Grounding screw
receptacles used, the type of cable, or the technique
of the electrician who installed the wiring. To make Brass screw
terminal
dependable repairs or replacements, use masking tape
Silver Black
and label each wire according to its location on the screw hot wire
terminals of the existing receptacle. terminal
Receptacles are wired as either end-of-run or
Metal
middle-of-run. These two basic configurations are receptacle box
easily identified by counting the number of cables Grounding wires
entering the receptacle box. End-of-run wiring has
only one cable, indicating that the circuit ends. Grounding
Middle-of-run wiring has two cables, indicating that screw
terminal
the circuit continues on to other receptacles, switches,
or fixtures. Single cable entering the box indicates end-of-run wiring.
A split-circuit receptacle is shown on the next The black hot wire is attached to a brass screw terminal, and
page. Each half of a split-circuit receptacle is wired the white neutral wire is connected to a silver screw terminal.
to a separate circuit. This allows two appliances of If the box is metal, the grounding wire is pigtailed to the
grounding screws of the receptacle and the box. In a plastic
high wattage to be plugged into the same receptacle
box, the grounding wire is attached directly to the grounding
without blowing a fuse or tripping a breaker. This screw terminal of the receptacle.
wiring configuration is similar to a receptacle
that is controlled by a wall switch. Code requires
a switch-controlled receptacle in any room that
White neutral wire
does not have a built-in light fixture operated by a
wall switch.
Split-circuit and switch-controlled receptacles
are connected to two hot wires, so use caution during
repairs or replacements. Make sure the connecting tab Grounding
screw
between the hot screw terminals is removed.
Two-slot receptacles are common in older homes. Black
hot wire
There is no grounding wire attached to the receptacle,
but the box may be grounded with armored cable
or conduit. Tamper-resistant receptacles are now
required in all new residential installations. Silver Brass
screw screw
terminal terminal
Grounding wires
Grounding
screw
terminal
Two cables entering the box indicate middle-of-run wiring.
Black hot wires are connected to brass screw terminals, and
white neutral wires to silver screw terminals. The grounding
wire is pigtailed to the grounding screws of the receptacle and
the box.
248 T H E B O O K O F H O M E H O W -T O
A split-circuit receptacle is attached
Single cable entering the box to a black hot wire, a red hot wire,
White neutral wire indicates end-of-run wiring a white neutral wire, and a bare
grounding wire. The wiring is similar to a
switch-controlled receptacle.
The hot wires are attached to the brass
WIRING
screw terminals, and the connecting
tab or fin between the brass terminals
Grounding
screw
is removed. The white wire is attached
to a silver screw terminal, and the
Brass screw
connecting tab on the neutral side remainsSilver screw terminal intact. The grounding wire is pigtailed terminal to the grounding screw terminal of the receptacle and to the grounding screw attached to the box. Black hot wire
Red hot wire
Grounding wiresGrounding screw terminal
A two-slot receptacle is often found
in older homes. The black hot wires
Black hot wire
are connected to the brass screw
terminals, and the white neutral wires
are pigtailed to a silver screw terminal.
Two-slot receptacles may be replaced
with three-slot types, but only if a means
of grounding exists at the receptacle box.
Silver screw In some municipalities, you may replace a
terminal two-slot receptacle with a GFCI receptacle
White as long as the receptacle has a sticker that
neutral reads “No equipment ground.”
wiresBrass screw terminal
Two cables entering
the box indicates
middle-of-run wiring
249
■ H OW TO I NSTA L L A N E W R E C E P TAC L E
1 2WIRING
Position the new old work box on the wall and trace Remove baseboard between the new and existing
around it. Consider the location of hidden utilities within the receptacle. Cut away the drywall about 1" below the
wall before you cut. baseboard with a jigsaw, wallboard saw, or utility knife.
3 4
Drill a 5⁄8" hole in the center of each stud along the Run the branch cable through the holes from the new
opening between the two receptacles. A drill bit extender or a location to the existing receptacle. Staple the cable to the stud
flexible drill bit will allow you a better angle and make drilling below the box. Install a metal nail plate on the front edge of
the holes easier. each stud that the cable routes through.
250 T H E B O O K O F H O M E H O W -T O5 6 New receptacle location
WIRING
Old receptacle
locationTurn off the power at the panel and test for power. Thread the new and old cables into an old work box large Remove the old receptacle and its box, and pull the new enough to contain the added wires and clamp the cables. Fit branch cable up through the hole. Remove sheathing and the box into the old hole and attach it. insulation from both ends of the new cable.
7 8
Reconnect the old receptacle by connecting its neutral, Pull the cable through another old work box for the new hot, and grounding screws to the new branch cable and the receptacle. Secure the cable and install the box. Connect the old cable from the panel with pigtails. new receptacle to the new branch cable. Insert the receptacle into the box and attach the receptacle and cover plate with screws. Patch the opening with 1⁄2”-thick wood strips or drywall. Reattach the baseboard to the studs.
2 51
G FC I R EC E P TAC L E S
T he ground-fault circuit-interrupter (GFCI)
Tools & Materials ▸WIRING
receptacle protects against electrical shock caused
by a faulty appliance, or a worn cord or plug. It senses
small changes in current flow and can shut off power Circuit tester Masking tape
in as little as 1⁄40 of a second. Screwdriver Protective
GFCIs are now required in bathrooms, kitchens, Wire connectors equipment
garages, crawl spaces, unfinished basements, and
outdoor receptacle locations. Consult your local codes
for any requirements regarding the installation of
GFCI receptacles. Most GFCIs use standard screw
terminal connections, but some have wire leads Neutral wires
and are attached with wire connectors. Because the
body of a GFCI receptacle is larger than a standard
receptacle, small crowded electrical boxes may need to
Grounding
be replaced with more spacious boxes. wires
The GFCI receptacle may be wired to protect only
Hot wires
itself (single location), or it can be wired to protect all
receptacles, switches, and light fixtures from the GFCI
Receptacle
“forward” to the end of the circuit (multiple locations). grounding
Because the GFCI is so sensitive, it is most screw
effective when wired to protect a single location. The Box grounding
more receptacles any one GFCI protects, the more screws
susceptible it is to “phantom tripping,” shutting off
A GFCI wired for single-location protection (shown
power because of tiny, normal fluctuations in current from the back) has hot and neutral wires connected only
flow. GFCI receptacles installed in outdoor locations to the screw terminals marked LINE. A GFCI connected
must be rated for outdoor use and weather resistance for single-location protection may be wired as either an
(WR) along with ground fault protection. end-of-run or middle-of-run configuration.
Neutral wires
Hot wires
Grounding
wires
Receptacle
grounding
screw Box
grounding
screws
A GFCI wired for multiple-location protection (shown
from the back) has one set of hot and neutral wires
connected to the LINE pair of screw terminals, and the other
Modern GFCI receptacles have tamper-resistant slots. Look set connected to the LOAD pair of screw terminals. A GFCI
for a model that’s rated “WR” (for weather resistance) if you’ll receptacle connected for multiple-location protection may be
be installing it outdoors or in a wet location. wired only as a middle-of-run configuration.
252 T H E B O O K O F H O M E H O W -T O■ HOW TO I NSTA L L A G FCI FOR SI NG L E -LOCAT ION PROT EC T ION 1 2 3
WIRINGShut off power to the receptacle at Remove cover plate. Loosen Disconnect all white neutral wires the main service panel. Test for power mounting screws, and gently pull from the silver screw terminals of the with a neon circuit tester. Be sure to receptacle from the box. Do not touch old receptacle. check both halves of the receptacle. wires. Confirm power is off with a circuit tester.
4 5 6
Pigtail all the white neutral wires Disconnect all black hot wires from If a grounding wire is available, together, and connect the pigtail to the the brass screw terminals of the old connect it to the green grounding terminal marked WHITE LINE on the receptacle. Pigtail these wires together, screw terminal of the GFCI. Mount GFCI (see step 8 on page 255). and connect them to the terminal the GFCI in the receptacle box, and marked HOT LINE on the GFCI. reattach the cover plate. Restore power, and test the GFCI according to the manufacturer’s instructions.
253
■ HOW TO I NSTA L L A G FCI FOR M U LT I PL E -LOCAT ION PROT EC T ION
1 2 3WIRING
Use a map of your house circuits Turn off power to the correct Remove the cover plate from the
to determine a location for your GFCI. circuit at the main service panel. Test receptacle that will be replaced with the
Indicate all receptacles that will be all the receptacles in the circuit with GFCI. Loosen the mounting screws and
protected by the GFCI installation. a neon circuit tester to make sure the gently pull the receptacle from its box.
power is off. Always check both halves Take care not to touch any bare wires.
of each duplex receptacle. Confirm the power is off with a neon
circuit tester.
4 5
Disconnect all black hot wires. Carefully separate the hot When you have found the hot feed wire, turn off power
wires and position them so that the bare ends do not touch at the main service panel. Identify the feed wire by marking it
anything. Restore power to the circuit at the main service with masking tape.
panel. Determine which black wire is the feed wire by testing
for hot wires. The feed wire brings power to the receptacle
from the service panel. Use caution: This is a live wire test,
during which the power is turned on temporarily.
254 T H E B O O K O F H O M E H O W -T O6 7 8
WIRINGDisconnect the white neutral Disconnect the grounding wire from Connect the white feed wire to the wires from the old receptacle. Identify the grounding screw terminal of the old terminal marked WHITE LINE on the the white feed wire and label it with receptacle. Remove the old receptacle. GFCI. Connect the black feed wire to the masking tape. The white feed wire will Connect the grounding wire to the terminal marked HOT LINE on the GFCI. be the one that shares the same cable grounding screw terminal of the GFCI. as the black feed wire.
9 10 11
Connect the other white neutral Connect the other black hot wire Carefully tuck all wires into the wire to the terminal marked WHITE to the terminal marked HOT LOAD on receptacle box. Mount the GFCI in the LOAD on the GFCI. the GFCI. box and attach the cover plate. Turn on power to the circuit at the main service panel. Test the GFCI according to the manufacturer’s instructions.
255
SW I TC H E S: E L EC T R ICA L
W all switches are available in three general types. screw terminals, and four-way switches have four.WIRING
To repair or replace a switch, it is important to Most switches include a grounding screw terminal,
identify its type. which is identified by its green color.
Single-pole switches are used to control a set of When replacing a switch, choose a new switch
lights from one location. Three-way switches are used that has the same number of screw terminals as the
to control a set of lights from two different locations old one. The location of the screws on the switch
and are always installed in pairs. Four-way switches body varies depending on the manufacturer, but these
are used in combination with a pair of three-way differences will not affect the switch operation.
switches to control a set of lights from three or Whenever possible, connect switches using the
more locations. screw terminals rather than push-in fittings. Some
Identify switch types by counting the screw specialty switches have wire leads instead of screw
terminals. Single-pole switches have two terminals. They are connected to circuit wires with
screw terminals, three-way switches have three wire connectors.
A wall switch is connected to circuit
wires with screw terminals or with push-in
fittings on the back of the switch. A switch
may have a stamped strip gauge that
indicates how much insulation must be
stripped from the circuit wires to make
the connections.
The switch body is attached to a
Push-in fittings metal mounting strap that allows it to
be mounted in an electrical box. Several
Grounding screw
rating stamps are found on the strap and
on the back of the switch. The abbreviation
Amperage & Wire UL or UND. LAB. INC. LIST means that the
voltage ratings gauge
rating switch meets the safety standards of the
Underwriters Laboratories. Switches also
are stamped with maximum voltage and
amperage ratings. Standard wall switches
Wire
strip are rated 15A or 125V. Voltage ratings of
Screw terminals
gauge 110, 120, and 125 are considered to be
identical for purposes of identification.
For standard wall switch installations,
choose a switch that has a wire gauge
Wire compatibilty ratings
rating of #12 or #14. For wire systems
with solid-core copper wiring, use only
Underwriters
Laboratories Wire release
switches marked COPPER or CU. For
(UL) approved opening aluminum wiring, use only switches
for push-in marked CO/ALR. Switches marked AL/
fittings
CU can no longer be used with aluminum
wiring, according to the National
Mounting screw
Electrical Code.
Mounting strap
Front Back
256 T H E B O O K O F H O M E H O W -T O■ SI NG L E - POL E WA L L SW I TC H E S A single-pole switch is the most common type of wall switch. It has ON-OFF markings on the switch lever and is used to control a set of lights, Grounding Note: Position
WIRING
of the screwan appliance, or a receptacle from a single location. screw terminals on A single-pole switch has two screw terminals and a switch may vary, depending on grounding screw. When installing a single-pole switch, manufacturer check to make sure the ON marking shows when the switch lever is in the up position. In a correctly wired single-pole switch, a hot Switch lever Two screw terminals circuit wire is attached to each screw terminal. However, the color and number of wires inside the switch box will vary, depending on the location of the switch along the electrical circuit. If two cables enter the box, then the switch lies in the middle of the circuit. In this installation, both of the hot wires attached to the switch are black. If only one cable enters the box, then the switch lies at the end of the circuit. In this installation (sometimes called a switch loop), one of the hot wires A single-pole switch is essentially an interruption in the black is black, but the other hot wire usually is white. A white power supply wire that is opened or closed with the toggle. hot wire should be coded with black tape or paint. Single-pole switches are the simplest of all home wiring switches.
■ T Y PIC A L SI NG L E - POL E SW I TC H I NSTA L L AT IONS Grounding Grounding wire wires Grounding wire Neutral out Power out
Available
neutral
Power out
Neutral in
Power in Power inTwo cables enter the box when One cable enters the box when a Code change: In new switch wiring, a switch is located in the middle of a switch is located at the end of a circuit. the white wire should not supply circuit. Each cable has a white and a The cable has a white and a black current to the switched device and black insulated wire, plus a bare copper insulated wire, plus a bare copper a separate neutral wire should be grounding wire. The black wires are grounding wire. In this installation, both available in the switch box. hot and are connected to the screw of the insulated wires are hot. The white terminals on the switch. The white wires wire should be labeled with black tape are neutral and are joined together with or paint to identify it as a hot wire. The a wire connector. Grounding wires are grounding wire is connected to the pigtailed to the switch. switch grounding screw.
257
■ T H R E E -WAY WA L L SW I TC H E S
Three-way switches have three screw terminals and
do not have ON-OFF markings. Three-way
switches are always installed in pairs and are used toWIRING
control a set of lights from two locations.
One of the screw terminals on a three-way switch
Traveler screw
is darker than the others. This screw is the common terminals
screw terminal. The position of the common screw
terminal on the switch body may vary, depending on
the manufacturer. Before disconnecting a three-way
switch, always label the wire that is connected to the
common screw terminal. It must be reconnected to Common screw
the common screw terminal on the new switch. terminal
The two lighter-colored screw terminals on
a three-way switch are called the traveler screw
terminals. The traveler terminals are interchangeable,
so there is no need to label the wires attached to them. Grounding screw
Because three-way switches are installed in terminals
pairs, it sometimes is difficult to determine which of
the switches is causing a problem. The switch that
receives greater use is more likely to fail, but you may
need to inspect both switches to find the source of
the problem.
■ T Y PIC A L T H R E E -WAY SW I TC H I NSTA L L AT IO N S
Traveler screw White wire
terminals Grounding Traveler screw (coded for hot)
wires Two-wire terminals
cable
Common screw Grounding
Three-wire cable terminal wire
Common screw terminal
Two cables enter the box if the switch lies in the middle One cable enters the box if the switch lies at the end of
of a circuit. One cable has two wires, plus a bare copper the circuit. The cable has a black wire, red wire, and white
grounding wire; the other cable has three wires, plus a ground. wire, plus a bare copper grounding wire. The black wire
The black wire from the two-wire cable is connected to the must be connected to the common screw terminal, which is
dark common screw terminal. The red and black wires from darker than the other two screw terminals. The white and red
the three-wire cable are connected to the traveler screw wires are connected to the two traveler screw terminals. The
terminals. The white neutral wires are joined together with a white wire is taped to indicate that it is hot. The bare copper
wire connector, and the grounding wires are pigtailed to the grounding wire is connected to the grounded metal box.
grounded metal box.
258 T H E B O O K O F H O M E H O W -T ODI M M E R SW I TC H E S A dimmer switch makes it possible to vary the brightness of a light fixture. Dimmers are
WIRINGoften installed in dining rooms, recreation areas, or bedrooms. Any standard single-pole switch can be replaced Toggle-type dimmer resembles standard with a dimmer, as long as the switch box is of switches. Toggle dimmers are available adequate size. Dimmer switches have larger bodies in both single-pole and than standard switches. They also generate a small three-way designs.
amount of heat that must dissipate. For these reasons, dimmers should not be installed in undersized electrical boxes or in boxes that are crowded with circuit wires. Always follow the manufacturer’s specifications for installation. In lighting configurations that use three-way switches (opposite page), replace the standard switches with special three-way dimmers. If replacing both the switches with dimmers, buy a Dial-type dimmer is the most common style. packaged pair of three-way dimmers designed to Rotating the dial changes work together. the light intensity.
Dimmer switches are available in several styles(photo, right). All types have wire leads instead of screw terminals, and they are connected to circuit wires using wire connectors. Some types have a green grounding lead that should be connected to the grounded metal box or to the bare copper grounding wires.
Slide-action dimmer has
an illuminated face that
Tools & Materials ▸ makes the switch easy to
locate in the dark.
Screwdriver
Circuit tester
Needlenose pliers
Wire connectors
Masking tape
Automatic dimmer has
an electronic sensor
that adjusts the light
fixture to compensate
for the changing
levels of natural
light. An automatic
dimmer also can be
operated manually.
259
C I RC U I T BR E A K E R S & F USE S
T he circuit breaker panel is the electrical
distribution center for your home. It divides the
not dangerous if you follow basic safety procedures.
Always shut off the main circuit breaker and test forWIRING
current into branch circuits that are carried throughout power before touching any parts inside the panel, and
the house. Each branch circuit is controlled by a never touch the service wire lugs. If unsure of your
circuit breaker that protects the wires from dangerous own skills, hire an electrician to make the final circuit
current overloads. When installing new circuits, the connections. (If you have an older electrical service
last step is to connect the wires to new circuit breakers with fuses instead of circuit breakers, always have an
at the panel. Working inside a circuit breaker panel is electrician make these final hookups.)
Main circuit breaker panel
distributes the power
entering the home into
branch circuits.
120-volt
branch Grounding conductor
circuits leads to metal grounding
rods driven into the
earth or to other
grounding electrodes.
Two hot service wires
provide 120/240 volts of
power to the main circuit
breaker. These wires are
always HOT.
Neutral service wire carries
current back to the power Grounding bus bar has
source after it has passed terminals for linking
through the home. grounding wires to the
main grounding conductor.
It is bonded to the neutral
bus bar.
Main circuit breaker
protects the panelboard
from overloads and Two hot bus bars run
disconnects power to all through the center of the
circuits in the panel. panel, supplying power to
the circuit breakers. Each
carries 120 volts.
Neutral bus bar has
setscrew terminals for Subpanel feeder breaker is
linking all neutral circuit a double-pole breaker. It is
wires to the neutral service wired in the same way as a
wire. 120/240-volt circuit.
Double-pole breaker wired
for a 120/240 circuit
transfers power from the 120/240-volt
two hot bus bars to red branch circuit
and black hot wires in a
three-wire cable.
260 T H E B O O K O F H O M E H O W -T O
If the main circuit breaker panel does not have circuit breaker panel with enough extra breaker slots forenough open slots to hold new circuit breakers, install the new circuits you want to install. a subpanel. This job is well within the skill level of an experienced do-it-yourselfer, although you can also hire an electrician to install the subpanel. Safety Warning ▸
WIRING
Before installing any new wiring, evaluate your Never touch any parts inside a circuit breakerelectrical service to make sure it provides enough panel until you have checked for power. Circuit current to support both the existing wiring and any new breaker panels differ in appearance, depending on circuits. If your service does not provide enough power, the manufacturer. Never begin work in a circuit have an electrician upgrade it to a higher amp rating. breaker panel until you understand its layout and During the upgrade, the electrician will install a new can identify the parts.
Circuit breaker subpanel can be installedwhen the main circuit breaker panel does not have enough space to hold circuit breakers for new circuits you want to install. Neutral bus bar has setscrew terminals Grounding bus bar for linking neutral has setscrew terminals circuit wires to the for connecting circuit neutral feed wire. Single-pole circuit breaker grounding wires. In a circuit transfers 120 volts of power breaker subpanel, the from one hot bus bar to grounding bus bar is not the black hot wire in a bonded to the neutral bus Two hot bar. two-wire cable. feeder wires supply 120 volts 120-volt of power to branch circuit the two hot bus bars.
Neutral feeder wire connects the neutral bus bar in the subpanel to the neutral bus 120-volt isolated bar in the main ground circuit service panel.
240-volt
branch circuitFeeder cable brings Two hot bus bars pass through Double-pole breaker wired for 240 volts power from the main the center of the service transfers power from both hot bus bars to white circuit breaker panel. panel, supplying power to the and black hot wires in a two-wire cable. A A 30-amp, 240-volt individual circuit breakers. 240-volt circuit has no neutral wire connection; subpanel requires a 10/3 Each carries 120 volts of the white wire is tagged with black tape to feeder cable controlled power. identify it as a hot wire. by a 30-amp double-pole circuit breaker.
2 61
■ F USE S & C I RC U I T BR E A K E R S
Fuses and circuit breakers are safety devices designed 15-amp 20-amp single- 30-amp
to protect the electrical system from short circuits and single-pole pole (120-volt) single-pole
(120-volt)
overloads. Fuses and circuit breakers are located in (120-volt)WIRING
the main service panel.
GFCI
Most service panels installed before 1965 rely circuit
on fuses to control and protect individual circuits. breaker
Screw-in plug fuses protect 120-volt circuits that
power lights and receptacles. Cartridge fuses protect
240-volt appliance circuits and the main shutoff of the
service panel.
Inside each fuse is a current-carrying metal alloy
ribbon. If a circuit is overloaded, the metal ribbon
melts and stops the flow of power. A fuse must match AFCI circuit 40-amp
breaker double-pole
the amperage rating of the circuit. Never replace a (240-volt)
fuse with one that has a larger amperage rating.
In most service panels installed after 1965, circuit Circuit breakers are found in the majority of panels installed
breakers protect and control individual circuits. since the 1940s. Single-pole breakers control 120-volt circuits.
Double-pole breakers rated for 20 to 60 amps control 240-volt
Single-pole circuit breakers protect 120-volt circuits,
circuits. Ground-fault circuit interrupter (GFCI) and arc-fault
and double-pole circuit breakers protect 240-volt circuit interrupter (AFCI) breakers provide protection from
circuits. Amperage ratings for circuit breakers range shocks and fire-causing arcs for the entire circuit.
from 15 to 100 amps.
Each circuit breaker has a permanent metal strip
that heats up and bends when voltage passes through
Cartridge fuses
it. If a circuit is overloaded, the metal strip inside
the breaker bends enough to “trip” the switch and
stop the flow of power. Circuit breakers are listed
to trip twice. After the second trip they weaken and
tend to nuisance trip at lower currents. Replace
breakers that have tripped more than twice—they
may fail. Worn circuit breakers should be replaced by
an electrician.
When a fuse blows or a circuit breaker trips, it
is usually because there are too many light fixtures
and plug-in appliances drawing power through the
circuit. Move some of the plug-in appliances to
another circuit, then replace the fuse or reset the
breaker. If the fuse blows or the breaker trips again
immediately, there may be a short circuit in the
system. Call a licensed electrician if you suspect a
short circuit. Time-delay
Regular plug fuse Regular plug fuse
Tamperproof fuses
Tools & Materials ▸ Fuses are used in older service panels. Plug fuses
usually control 120-volt circuits rated for 15, 20, or 30 amps.
Tamper-proof plug fuses have threads that fit only matching
Fuse puller and continuity tester
sockets, making it impossible to install a wrong-sized fuse.
(for cartridge fuses only) Time-delay fuses absorb temporary heavy power loads without
Replacement fuse blowing. Cartridge fuses control 240-volt circuits and range
from 30 to 100 amps.
262 T H E B O O K O F H O M E H O W -T O■ HOW TO I DE N T I F Y & R E PL AC E A BLOW N PLUG F USE 1 2
WIRINGLocate the blown fuse at the main service panel. If Unscrew the fuse, being careful to touch only the insulated the metal ribbon inside is cleanly melted (right), the circuit rim of the fuse. Replace it with a fuse that has the same was overloaded. If window is discolored (left), there was a amperage rating. short circuit.
■ HOW TO R E MOV E , T E ST & R E PL AC E A CA RT R I DG E F USE 1 2 3
Remove cartridge fuses by gripping Remove the individual cartridge Test each fuse using a continuity the handle of the fuse block and fuses from the block using a fuse puller. tester. If the tester glows, the fuse is pulling sharply. good. If not, install a new fuse with the same amperage rating.
■ HOW TO R E SE T A CI RC U I T BR E A K E R 1 Tripped circuit 2 breaker
Open the service panel and locate Reset the tripped circuit breaker Test AFCI and GFCI circuit breakers the tripped breaker. The lever on the by pressing the circuit breaker lever by pushing the TEST button. The breaker tripped breaker will be either in the OFF all the way to the OFF position, then should trip to the OFF position. If not, position, or in a position between ON pressing it to the ON position. the breaker is faulty and must be and OFF. replaced by an electrician.
263
CON N EC T I NG C I RC U I T BR E A K E R S
T he last step in a wiring project is connecting
circuits at the breaker panel. After this is done, theWIRING
work is ready for the final inspection.
Circuits are connected at the main panel, if it has
enough open slots, or at a circuit breaker subpanel.
When working at a subpanel, make sure the feeder
breaker at the main panel has been turned off, and
test for power (see photo, right) before touching any
parts in the subpanel.
Make sure the circuit breaker amperage does not Setscrew terminals
exceed the ampacity of the circuit wires you are
connecting to it. Also be aware that circuit breaker Neutral terminal bar
styles and installation techniques vary according to
manufacturer. Use breakers made by the panel
manufacturer. You should install AFCI circuit breakers
for most 15- and 20-amp, 120-volt circuits inside
the home.
Test for current before touching any parts inside a
circuit breaker panel. With the main breaker turned off but
all other breakers turned on, touch one probe of a neon tester
Tools & Materials ▸ to the neutral terminal bar, and touch the other probe to each
setscrew on one of the double-pole breakers (not the main
Screwdriver Circuit tester breaker). If the tester does not light for either setscrew, it is
Hammer Pliers safe to work in the panel.
Pencil Cable clamps NOTE: Touchless circuit testers are preferred in most
situations where you are testing for current because they‘re
Combination tool Single- and double-pole
safer. But in some instances, you’ll need a tester with individual
Cable ripper AFCI circuit breakers probes to properly check for current.
■ HOW TO CON N EC T CI RC U I T BR E A K E R S
1 2 3
Hold the cable across the front of the
panel near the knockout, and mark the
Shut off the main circuit breaker Open a knockout in the side of the sheathing about ½" inside the edge
in the main circuit breaker panel (if circuit breaker panel using a screwdriver of the panel. Strip the cable from the
you are working in a subpanel, shut off and hammer. Attach a cable clamp to marked line to the end using a cable
the feeder breaker in the main panel). the knockout. ripper. (There should be 18" to 24" of
Remove the panel cover plate, taking excess cable.) Insert the cable through
care not to touch the parts inside the the clamp and into the service panel,
panel. Test for power (photo, right). and then tighten the clamp.
264 T H E B O O K O F H O M E H O W -T O4 5 6
WIRING
Cable clampBend the bare copper grounding wire For 120-volt circuits, bend the Strip ½” of insulation from the end around the inside edge of the panel white circuit wire around the outside of the black circuit wire. Insert the wire to an open setscrew terminal on the of the panel to an open setscrew into the setscrew terminal on a new grounding terminal bar. Insert the wire terminal on the neutral terminal bar. single-pole circuit breaker, and tighten into the opening on the terminal bar, and Clip away excess wire, and then strip the setscrew. tighten the setscrew. Fold excess wire ½” of insulation from the wire using around the inside edge of the panel. a combination tool. Insert the wire into the terminal opening, and tighten the setscrew.
7 8 Neutral terminal bar 9
120-volt circuit
240-volt circuitSlide one end of the circuit breaker 120-volt circuit (top): Connect red and Remove the appropriate breaker onto the guide hook, and then press black wires to the double-pole breaker. tab on the panel cover plate to make it firmly against the terminal bar Connect white wire to the neutral terminal room for the new circuit breaker. A until it snaps into place. (Breaker bar, and the grounding wire to grounding single-pole breaker requires one tab, installation may vary, depending on the terminal bar. For 240-volt circuits (bottom), while a double-pole breaker requires two manufacturer.) Fold excess black wire attach white and black wires to the tabs. Reattach the cover plate, and label around the inside edge of the panel. double-pole breaker, tagging white wire the new circuit on the panel index. with black tape. There is no neutral terminal bar connection on this circuit.
265
CON DU I T: I NSTA L L I NG ■ IENL EMCETTAR ICL ACON
L G ROU N DI NG
DU I T
E lectrical wiring that runs in exposed locations mustWIRING
be protected by rigid tubing called conduit. For Pigtail
Pigtail
example, conduit is used for wiring that runs across
masonry walls in a basement laundry and for exposed
outdoor wiring. THHN/THWN wire (opposite page)
normally is installed inside conduit, although UF or
NM cable can also be installed in conduit.
There are several types of conduit available, so
check with your electrical inspector to find out which
type meets code requirements in your area. Conduit
installed outdoors must be rated for exterior use.
Metal conduit should be used only with metal boxes, Install a green insulated grounding wire for any circuit
never with plastic boxes. that runs through metal conduit. Although code allows
the metal conduit to serve as the grounding conductor,
At one time, conduit could only be fitted by using
most electricians install a green insulated wire as a more
elaborate bending techniques and special tools. Now, dependable means of grounding the system. The grounding
however, a variety of shaped fittings are available to let wires must be connected to metal boxes with a pigtail and
a homeowner join conduit easily. grounding screw (left) or grounding clip (right).
Sweep forms a gradual 90° bend Elbow fitting is used in tight
for ease in wire pulling. corners or for long conduit runs.
The cover can be removed to
pull long lengths of wire.
Compression fittings
are used in outdoor
IMC installations,
where a rain-tight
connection is needed.
Screw-in connectors or setscrew
connectors are used to connect
flexible metal conduit.
Single-hole & double-hole pipe
straps hold conduit in place
against walls. Conduit should
be supported within 3 ft. of
each electrical box and fitting,
and every 10 ft. thereafter.
Nail straps are
driven into wooden
framing members
Flexible metal conduit in 1⁄ 2" and 3⁄ 4" sizes is used where rigid to anchor conduit.
conduit is difficult to install. It often is used to connect permanently
wired appliances, like a water heater.
266 T H E B O O K O F H O M E H O W -T O■ F I L L C A PAC I T Y ■ M E TA L CON DU I T ■ PL A ST IC CON DU I T EMT (electrical
WIRING
A metallic tubing)
IMC
(intermediate
metallic
B conduit)
Rigid metal
conduit
CConduit 1⁄2” in diameter can hold EMT is lightweight and easy to install. Plastic PVC conduit is allowed by up to six 14-gauge or 12-gauge THHN/ IMC has thicker galvanized walls and many local codes. It is assembled THWN wires (A), five 10-gauge wires is a good choice for exposed outdoor with solvent glue and PVC fittings that (B), or two 8-gauge wires (C). Use 3⁄4” use. Rigid metal conduit provides the resemble those for metal conduit. When conduit for greater capacity. greatest protection for wires, but it is wiring with PVC conduit, always run a more expensive and requires threaded green grounding wire. fittings. EMT is the preferred metal conduit for home use.
EMT conduit is available in 10-ft. lengths and in 1⁄ 2”, 3⁄ 4”, and 1 1⁄ 4” diameters. EMT is used primarily for exposed indoor installations. Setscrew coupling connects lengths Offset fitting connects an indoor of indoor metal conduit. metal electrical box to a conduit anchored flush against a wall.
LB conduit fitting is
Intermediate metallic used in outdoor
conduit (IMC) is rated conduit installations.
for outdoor use but can It has watertight
also be used indoors. threaded fittings and
It is connected with a removable cover.
watertight fittings. It
is available in 10-ft.
lengths and in 1⁄ 2" and
3
⁄ 4" diameters.
267
■ WOR K I NG W I T H CON DU I T
EMT IMC PVC Flexible conduitWIRING
Conduit types used most in homes are EMT (electrical metallic tubing), IMC (intermediate metallic conduit), RNC (rigid
nonmetallic conduit), and flexible metal conduit. The most common diameters by far are 1⁄2" and 3⁄4", but larger sizes are stocked at
most building centers.
RNC
(PVC)
fitting
LB
LB
PVC
offset
T
Access pull elbow
Nonmetallic conduit fittings typically are solvent welded to A thin-wall conduit bender is used to bend sweeps into
nonmetallic conduit, as opposed to metal conduit, which can EMT or IMC conduit.
be threaded and screwed into threaded fittings or attached
with setscrews or compression fittings.
268 T H E B O O K O F H O M E H O W -T O■ HOW TO M A K E NON M E TA L L IC CON DU I T CON N EC T IONS 1 2
WIRINGCut the rigid nonmetallic conduit (RNC) to length with a Deburr the cut edges with a utility knife or fine sandpaper fine-tooth saw, such as a hacksaw. For larger diameter (11⁄2” such as emery paper. Wipe the cut ends with a dry rag. Also and above), use a power miter box with a fine-tooth or plastic wipe the coupling or fitting to clean it. cutting blade.
3 4
Apply a coat of PVC cement to the end of the conduit and Insert the conduit into the fitting or coupling and rotate to the inside walls of the coupling (inset). Wear latex gloves to it a quarter turn to help spread the cement. Allow the joint to protect your hands. The cement should be applied past the set undisturbed for 10 minutes. point on the conduit where it enters the fitting or coupling.
269
SU R FAC E - MOU N T E D W I R I NG
S urface-mounted wiring is a network of electrical
circuits that run through small, decorative tubes
the boxes that house the switches and receptacles
tend to be very shallow and more difficult to work withWIRING
that function much like conduit. The systems include than ordinary boxes.
matching elbows, T-connectors, and various other In some cases, you may choose to run an entirely
fittings and boxes that are also surface mounted. The new circuit with surface-mounted wiring components
main advantage to a surface mounted wiring system is (at least starting at the point where the branch circuit
that you can add a new fixture onto a circuit without wire reaches the room from the service panel). But
cutting into your walls. more often, a surface-mounted wiring circuit ties into
Although they are extremely convenient and an existing receptacle or switch. If you are tying into
can even contribute to a room’s decor when used a standard switch box for power, make sure the load
thoughtfully, surface-mounted wiring systems do wire for the new surface-mounted wiring circuit is
have some limitations. They are not allowed for some connected to the hot wire in the switch box before it
specific applications (damp areas such as bathrooms, is connected to the switch (otherwise, the surface-
for example) in many areas, so check with the local mounted wiring circuit will be off whenever the
electrical inspector before beginning a project. And switch is off).
After Before
Surface-mounted wiring circuits are networks of cable channels and electrical boxes that allow you to run new wiring without
cutting into walls. If you have a room with too much demand on a single receptacle (inset), installing a surface-mounted circuit
with one or more new outlets is a good solution.
270 T H E B O O K O F H O M E H O W -T O
A surface-mounted receptacle
box is mounted directly to the original
To light switch
THNN wire electrical box (usually for a receptacle)
and raceway tracks are attached to it.
Original receptacle box inside wall
The tracks house THNN wires that run
from the new box to new receptacles
WIRING
and light switches.
To new receptacle box To new receptacle box
Surface-mounted receptacle box
Receptacle■ PA R T S OF A SU R FAC E - MOU N T E D SYST E M Surface-mounted wiring systems employ two-part tracks that are mounted directly to the wall surface to house cable. Lighter-duty plastic raceways (A), A used frequently in office buildings, are made of snap-together plastic components. For home wiring, look for a heavier metal-component system (B). D Both systems include box extenders for tying in to a receptacle (C), elbows, C T-connectors, and couplings (D), and E boxes for fixtures (E).
B D
C
E
271
■ HOW TO I NSTA L L SU R FAC E - MOU N T E D R AC E WAY
1 2WIRING
Confirm that the receptacle you’ll be tying into can support Pull the receptacle from the electrical box to access the wire
additional load and shut off power to that circuit at the main connections and then disconnect the receptacle. Cap the free
service panel. Remove the cover plate from the receptacle wires in the box.
and test with a voltage tester to make sure the circuit is not
getting current.
3 4
Feed the wires in the box through the access hole in the Select an entry point into the new box from the knockout
back of the mounting plate for a surface-mounted receptacle options on the box. Find the corresponding tab on the
box. Attach the mounting plate to the mounting holes for the mounting plate for the box, and draw a straight line from the
cover plate in the existing electrical box. center of the tab to the next box or fitting in the layout plan.
The basic theory of installing the raceway track is to install
each segment and then mark and move on to the next one
in line.
272 T H E B O O K O F H O M E H O W -T O5 6
WIRINGHold or tack the mounting hardware for the next box or Insert a metal bushing (included in the raceway accessory fitting against the wall in position, based on your layout line. kit) into each end of the track to protect the wires that will You’ll need to cut a section of track that is roughly ½” longer pass through the track. Insert the cut track over the mounting than the distance between the mounting tabs on the two hardware tab on the second box or fitting and then insert pieces of mounting hardware (this ensures that the track will the free end of the track onto the tab on the receptacle box fully seat on the mounting tabs with the ends concealed by the (inset). If the piece of track you have cut is longer than a foot box or fitting covers). Cut the track to length with a hacksaw or so, you should also have installed a mounting clip for the after securing it in a vise or clamping work support. Deburr the track (see step 8). Attach the second mounting hardware cut edges of the track with a metal file. piece to the wall by screwing it into wall stud locations or drywall anchors.
7 8
Plot out the path for the next section of track and hold Install a mounting clip every 24” or so along the path, or tack the mounting hardware in position so you can get selecting stud locations where possible. The clips shown here an accurate cutting length (see step 5). Cut the track to that are intended for use on flat-surface walls. If your wall has length, deburr, and add bushings. Insert the new mounting irregularities, look for strap clips that fit over the track. hardware in one end of the track and slip the other end over the tab on the previous hardware. Test with a level and mark the fastener locations for the new fitting and then install the new fitting. (continued)
273
9 10WIRING
With the new fitting plate attached to the end of the track Attach the new fitting plate and continue working in this
section, fit the other end over the previous plate and then snap manner until you have reached the end of the run.
the track onto the clips so the edges grip the track sides.
11 12
Cut strands of THNN wire (one white, one black, one Snap the covers onto the elbow fitting plates,
ground) slightly longer than the total run of the circuit from the taking care to get a neat fit over the wires. You may need to
original receptacle box. Tape the ends of the wires together use a rubber mallet to get the cover to snap so it is gripped
and begin feeding them through the track. Start at the by the plate.
beginning and pull the wire through to each subsequent fitting
or box until you reach the end of the run. Make sure that the
wires follow the curved guides on the elbow plates so they are
not damaged when you install the covers.
2 74 T H E B O O K O F H O M E H O W -T O13 14
WIRINGStrip and connect the ends of the new THNN wires and Connect the new receptacle to the THNN wires in the then join them with incoming wires and pigtails in the original original box using standard wiring practices (see pages 233 box, using wire caps. Be sure the caps are large enough. and 234). Connect all other devices, including the terminal one, in the same manner.
15 16
Connect a pigtail grounding wire to a green grounding Remove knockout from the box cover, using pliers. Note screw mounted on the base plate for the starting receptacle. that there are two height options on each knockout. Select the height that matches your track profile.
(continued)
275
17 18WIRING
Connect the new receptacle to the THNN wires in the Connect a pigtail grounding wire to a green grounding
original box using standard wiring practices (see pages 233 screw mounted on the base plate for the starting receptacle.
and 234). Connect all other devices, including the terminal one,
in the same manner.
■ T I P S FOR WOR K I NG W I T H SU R FAC E - MOU N T E D R AC E WAY
MAKING CORNERS WITH RACEWAY
What if I need to go around a corner? Use corner pieces to guide around corners. Fittings are available for inside or outside
corners and consist of a mounting plate and a cap piece. Inside corners may be used at wall/ceiling junctures.
Wall meets wall Wall meets ceiling
2 76 T H E B O O K O F H O M E H O W -T OSPLICING RACEWAY What if I need a piece of track that’s longer than the longest Tool Tip ▸ piece available at the hardware store (usually 5 ft.)? You can use straight connector pieces to join two lengths of track. Metal raceway can be cut like metal conduit. Secure Much like an elbow piece, they have a mounting plate and a the track or conduit in a vise or clamping work support,
WIRINGcover that snaps over the wiring. and cut with a hacksaw. For best results, use long, slow strokes and don’t bear down too hard on the saw. Once the cut is made, file the metal burrs smooth with a metal file.
WALL ANCHORS Here’s how to install wall anchors: Mark screw locations on the wall, and then drill a narrow guide hole for the screw anchor. Drive the anchor into the guide holes until the flange is flush with the wall surface.
Ideally anything you attach to a drywall wall should be anchored at a wall stud location. Of course, in the real world this often is not possible. You’ll find many kinds of wall anchors for sale at the local hardware store. Some work better than others. The common tapered plastic sleeves that are driven into guide holes will work for lighter duty, but they don’t grip the wall well enough to secure surface-mounted wiring components. For this, use coarse-threaded, screw-in anchors. You simply mark the location for your mounting screws and drive the sleeve directly into the wall with a drill/ driver: no pilot hole required.
277
L IG H T S: C E I L I NG
C eiling fixtures don’t have any moving parts and
Tools & Materials ▸WIRING
their wiring is very simple, so, other than changing
bulbs, you’re likely to get decades of trouble-free
service from a fixture. This sounds like a good thing, Replacement light Hacksaw
but it also means that the fixture probably won’t fail fixture Pliers
and give you an excuse to update a room’s look with Wire stripper Hammer
a new one. Fortunately, you don’t need an excuse. Voltage sensor
Upgrading a fixture is easy and can make a dramatic Insulated
impact on a room. You can substantially increase the screwdrivers
light in a room by replacing a globe-style fixture by one Wire connectors
with separate spot lights, or you can simply install a Eye protection
new fixture that matches the room’s décor.
Installing a new ceiling fixture can provide more light to a space, not to mention an aesthetic lift. It’s one of the easiest
upgrades you can do.
278 T H E B O O K O F H O M E H O W -T O■ HOW TO R E PL AC E A C E I L I NG L IG H T 1 2
WIRINGShut off power to the ceiling light and remove the shade Remove the twist connectors from the fixture wires or or diffuser. Loosen the mounting screws and carefully lower unscrew the screw terminals and remove the white neutral the fixture, supporting it as you work (do not let light fixtures wire and the black lead wire (inset). hang by their electrical wires alone). Test with a voltage sensor to make sure no power is reaching the connections.
3 4
Before you install the new fixture, check the ends of the Attach a mounting strap to the ceiling fixture box if there is wires coming from the ceiling electrical box. They should be not one already present. Your new light may come equipped clean and free of nicks or scorch marks. If they’re dirty or worn, with a strap, otherwise you can find one for purchase at any clip off the stripped portion with your combination tool. Then hardware store. strip away about 3⁄4” of insulation from the end of each wire.
(continued)
279
5 6WIRING
Lift the new fixture up to the ceiling (you may want a With the fixture supported by a ladder or a helper,
helper for this) and attach the bare copper ground wire from join the white wire lead and the white fixture wire with a wire
the power supply cable to the grounding screw or clip on the connector (often supplied with the fixture).
mounting strap. Also attach the ground wire from the fixture to
the screw or clip.
7 8
Connect the black power supply wire to the black fixture Position the new fixture mounting plate over the box
wire with a wire connector. so the mounting screw holes align. Drive the screws until
the fixture is secure against the ceiling. Note: Some fixtures
are supported by a threaded rod or nipple in the center that
screws into a female threaded opening in the mounting
strap (inset).
280 T H E B O O K O F H O M E H O W -T OR EC E S SE D C E I L I NG L IG H T S 1 2
WIRINGMark the location for the light canister. If you are Install the housing for the recessed fixture. Housings installing multiple lights, measure out from the wall at the for new construction (or remodeling installations where the start and end of the run, and connect them with a chalkline installation area is fully accessible from either above or below) snapped parallel to the wall. If the ceiling is finished with a have integral hanger bars that you attach to the each joist in surface (wallboard), see next page. the joist bay.
3 4
Run electric cable from the switch to each canister location. Run the feeder cables into the electrical boxes attached to Multiple lights are generally installed in series so there is no the canister housings. You’ll need to remove knockouts first need to make pigtail connections in the individual boxes. Make and make sure to secure the cable with a wire staple within 8” sure to leave enough extra cable at each location to feed the of the entry point to the box. wire into the housing and make the connection. (continued)
281
5 6WIRING
Connect the feeder wires to the fixture wires inside the Attach your trim kit of choice. Normally, these are hung
junction box. Twist the hot lead together with the black fixture with torsion spring clips from notches or hooks inside the
wire, as well as the black lead to other fixtures further downline. canister. This should be done after the ceiling is installed and
Also connect the neutral white wires. Join the ground wires and finished for new construction projects. With certain types of
pigtail them to the grounding screw or clip in the box. Finish the trim kits, such as eyeball trim, you’ll need to install the light
ceiling, as desired. bulb before the trim kit.
■ HOW TO CON N EC T A R ECE S SE D F I X T U R E CA N I N A F I N I SH E D CE I L I NG
1 2 3
Make the hole for the can. Most Remove a knockout from the Retrofit cans secure themselves in
fixtures will include a template for electrical box attached to the can. the hole with spring-loaded clips. Install
sizing the hole. Fish 14/2 cable from the Thread the cable into the box; secure it the can in the ceiling by depressing the
switch location to the hole. Pull about with a cable clamp. Remove sheathing mounting clips so the can will fit into the
16" of cable out of the hole for making insulation. Connect the black fixture hole. Insert the can so that its edge is
the connection. wire to the black circuit wire, the white tight to the ceiling. Push the mounting
fixture wire to the white circuit wire, clips back out so they grip the drywall
and then connect the ground wire to and hold the fixture in place. Install the
the grounding screw or grounding wire trim piece.
attached to the box.
282 T H E B O O K O F H O M E H O W -T OT R AC K L IG H T I NG 1 2
WIRINGDisconnect the old ceiling light fixture (for remodeling Test the fixture wires with a voltage sensor to make sure projects) after shutting off power to the circuit at the main the circuit is dead. Support the fixture from below while you service panel. The globe or diffuser and the lamps should be work—never allow a light fixture to hang by its electrical wires removed before the fixture mounting mechanism is detached. alone. Remove the wire connectors and pull the wires apart. Remove the old light fixture.
3 4
Attach the mounting strap for the new track light to the Cut the track section to length, if necessary, using a hack old ceiling box. If the mounting strap has a hole in the center, saw. Deburr the cut end with a metal file. If you are installing thread the circuit wires through the hole before screwing the multiple sections of track, assemble the sections with the strap to the box. The green or bare copper ground from the correct connector fittings (sold separately from your kit). You circuit should be attached to the grounding screw or clip on can also purchase T-fittings or L-fittings (inset) if you wish to the strap or box. install tracks in either of these configurations. (continued)
283
5 6WIRING
Position the track section in the mounting saddle on the Insert the bolt from a toggle bolt or molly bolt into each
mounting strap and hold it temporarily in place in the location predrilled screw location and twist the toggle or molly back
where it will be installed. The track section will have predrilled onto the free end. These types of hardware have greater
mounting holes in the back. Draw a marking point on the holding power than anchor sleeves. Drill a 5⁄8" dia. access
ceiling at each of these locations. If your track does not have hole in the ceiling at each of the mounting hole locations you
predrilled mounting holes, remove it and drill a 3⁄16" hole in the marked on the ceiling in step 5.
back every 16".
7 8
Insert the toggle or molly into the access hole far Hook up wires from the track’s power supply fitting to
enough so it clears the top of the hole and the wings snap the circuit wires. Connect black to black and white to white.
outward. Then tighten each bolt so the track is snug against The grounding wire from the power supply fitting can either
the ceiling. If the mounting hole happens to fall over a ceiling be pigtailed to the circuit ground wire and connected to the
joint, simply drive a wallboard screw at that hole location. grounding screw or clip, or it can be twisted together with
the circuit grounding wire at the grounding terminal. Snap the
fitting into the track if you have not already done so.
284 T H E B O O K O F H O M E H O W -T O9 10 Dead end
WIRINGAttach the protective cover that came with your kit to Cap the open ends of the track with a dead end cap fitting. conceal the ceiling box and the electrical connections. Some These also may require a mounting screw. Leaving track ends covers simply snap in place, others require a mounting screw. open is a safety violation.
11 12
Insert the light heads into the track by slipping the stem Arrange the track light heads so their light falls in the into the track slot and then twisting it so the electrical contact manner you choose, and then depress the locking tab on points on the head press against the electrified inner rails of each fixture to secure it in position. Restore power and test the track slot. Tug lightly on the head to make sure it is secure the lights. before releasing it.
285
U N DE RCA BI N E T L IG H T I NG
1 2WIRING
Circuit with
extra capacity
Adjoining room
Kitchen
Wall shown cutaway
Look in the adjoining room for a usable power source in Cut a hole in the base cabinet back panel to get access to
the form of a receptacle that has a box located in the wall the wall behind it in roughly the area where you know the
behind your base cabinets. Unlike the small-appliance circuit next-door receptacle to be. Use a keyhole saw or drywall saw
with outlets in your backsplash area, these typically are not and make very shallow cuts until you have positively identified
dedicated circuits (which can’t be expanded). Make sure the locations of the electrical box and cables. Then finish the
that the receptacle’s circuit has enough capacity to support cuts with a jigsaw.
another load. Shut the power to the receptacle off at the main
service panel and test for power.
3 4
Drill an access hole into the kitchen wall for the cable Cut a small access hole (4 × 4" or so) in the back panel of
that will feed the undercabinet light. A 1⁄2" dia. hole should be the base cabinet directly below the undercabinet light location.
about the right size if you are using 12-ga. or 14-ga. sheathed
NM cable.
286 T H E B O O K O F H O M E H O W -T O5 6
WIRINGFeed the cable into the access hole at the light location String the cable into a piece of flexible conduit that’s until the end reaches the access hole below. Don’t cut the long enough to reach between the two access holes in the base cable yet. Reach into the access hole and feel around for the cabinets. Attach a connector to each end of the conduit to protect free cable end and then pull it out through the access hole the cable sheathing from the sharp edges of the cut metal. once you’ve found it. Cut the cable, making sure to leave TIP: To make patching the cabinet back easier, drill a new plenty of extra on both ends. access hole for the cable near the square access hole.
7
Hang the conduit with hanger straps attached to the base VARIATION: If you are installing more than one undercabinet cabinet frame or back panel, drilling holes in the side walls of light, run the cable down from each installation point as you the cabinet where necessary to thread the conduit through. did for the first light. Mount an electrical junction box to the On back panels, use small screws to hang the straps instead of cabinet back near the receptacle providing the power. Run brads or nails. Support the conduit near both the entrance and the power cables from each light through flexible conduit and the exit holes (the conduit should extend past the back panels make connections inside the junction box. Be sure to attach by a couple of inches). the junction box cover once the connections are made.
(continued)
287
8 9WIRING
Remove the receptacle from the box you are tying into and Install the undercabinet light. Some models have a
insert the new circuit cable into one of the knockouts using a removable diffuser that allows access to the fixture wires,
cable clamp. Check a wire capacity chart to make sure the box and these should be screwed to the upper cabinet prior
is big enough for the new conductors. Replace it with a larger to making your wiring hookups. Other models need to be
box if necessary. Reinstall the receptacle once the connections connected to the circuit wires before installation. Check your
are made. manufacturer’s installations.
10 11
Connect wires inside the light fixture according to the light Cut patches of hardboard and fit them over the access
manufacturer’s directions. Make sure the incoming cable is holes, overlapping the edges of the cutouts. Adhere them to
stapled just before it enters the light box and that a cable the cabinet backs with panel adhesive.
clamp is used at the knockout in the box to protect the cable.
Restore the power and test the light.
288 T H E B O O K O F H O M E H O W -T OVA N I T Y L IG H T S M any bathrooms have a single fixture positioned above the vanity, but a light source in this position casts shadows on the face and makes
WIRINGgrooming more difficult. Light fixtures on either side of the mirror is a better arrangement. For a remodel, mark the mirror location, run cable, and position boxes before drywall installation. You can also retrofit by installing new boxes and drawing power from the existing fixture. The light sources should be at eye level; 66” is typical. The size of your mirror and its location on the wall may affect how far apart you can place the sconces, but 36” to 40” apart is a good guideline. Extending a branch circuit or adding a new branch to install new receptacles, lights, or switches requires a permit. Check with the electrical inspector before starting such projects.
Tools & Materials ▸
Drywall saw Electrical boxes
Drill and braces
Vanity lights on the sides of the mirror provide good lighting.
Combination tool NM cable
Circuit tester Vanity light fixtures
Screwdrivers Wire connectors
Hammer Eye protection■ HOW TO R E PL AC E VA N I T Y L IG H T S I N A F I N I SH E D BAT H ROOM 1 2
Turn off the power at the panel. Remove the old fixture Mark the location for the fixtures, and install new boxes. from the wall, and test to make sure that the power is off. Install the boxes about 66” above the floor and 18” to 20” from Then remove a strip of drywall from around the old fixture to the centerline of the mirror (the mounting base of some fixtures the first studs beyond the approximate location of the new is above or below the bulb, so adjust the height of the bracing fixtures. Make the opening large enough that you have room to accordingly). If the correct location is on or next to a stud, you route cable from the existing fixture to the boxes. can attach the box directly to the stud; otherwise you’ll need to install blocking or use boxes with adjustable braces (shown). (continued)
289
3WIRING
Cable protector plates
Open the side knockouts on the electrical box above the vanity. Then drill 5⁄8" holes in the centers of any studs between the old
fixture and the new ones. Run two NM cables from the new boxes for the fixtures to the box above the vanity. Protect the cable
with metal protector plates. Secure the cables with cable clamps, leaving 11" of extra cable for making the connection to the new
fixtures. Remove sheathing, and strip insulation from the ends of the wires.
4 5
Connect the white wires from the new cables to the white Install the fixture mounting braces on the boxes. Attach
wire from the old cable, and connect the black wires from the fixtures by connecting the black circuit wire to the black
the new cables to the black wire from the old cable. Connect fixture wire and connecting the white circuit wire to the white
the ground wires. Cover all open boxes, and then replace the fixture wire. Connect the ground wires. Position each fixture
drywall, leaving openings for the fixture and the old box. (Cover over each box, and attach with the mounting screws. Restore
the old box with a solid junction box cover plate.) power, and test the circuit.
290 T H E B O O K O F H O M E H O W -T O■ HOW TO I NSTA L L A N E W E X T E R IOR F I X T U R E BOX 1 2
WIRINGOn the outside of the house, make the cutout for the Estimate the distance between the indoor switch box and motion-sensor light fixture. Outline the light fixture box on the the outdoor motion-sensor box, and cut a length of NM cable wall, drill a pilot hole, and complete the cutout with a wallboard about 2 ft. longer than this distance. Use a fish tape to pull the saw or jigsaw. cable from the switch box to the motion-sensor box. See page 241 for tips on running cable through finished walls.
3 4 Mounting screws
Mounting bracket
Retrofit boxStrip about 10” of outer insulation from the end of the Insert the box into the cutout opening, and tighten the cable using a cable ripper. Open a knockout in the retrofit light mounting screws until the brackets draw the outside flange fixture box with a screwdriver. Insert the cable into the box so firmly against the siding. Follow the siding manufacturer’s that at least ¼” of outer sheathing reaches into the box. Apply instructions about flashing this wall pentration. a heavy bead of silicone or polyurethane caulk to the flange of the electrical box before attaching it to the wall.
291
■ HOW TO R E PL AC E A F L OODL IG H T W I T H A MOT ION-SE NSOR L IG H T
1 2WIRING
Turn off power to the old fixture. To remove it, unscrew Before you touch any wires, use a voltage sensor to verify
the mounting screws on the part of the fixture attached to that the circuit is dead. With the light switch turned on, insert
the wall. There will probably be four of them. Carefully pull the the sensor’s probe into the electrical box and hold the probe
fixture away from the wall, exposing the wires. Don’t touch within ½" of the wires inside to confirm that there is no voltage.
the wires yet. Disconnect the wire connectors, and remove the old fixture.
3 4 Grounding clip
Examine the ends of the three wires coming from the box If the electrical box is nonmetallic and does not have a
(one white, one black, and one bare copper). They should be metal grounding clip, install a grounding clip or replace the box
clean and free of corrosion. If the ends are in poor condition, with one that does have a clip, and make sure the ground wire
clip them off and then strip ¾" of wire insulation with a is attached to it securely. Some light fixtures have a grounding
combination tool. terminal on the base. If yours has one, attach the grounding
wire from the house directly to the terminal.
292 T H E B O O K O F H O M E H O W -T O5 6
WIRINGNow you can attach the new fixture. Begin by sliding a Next, join the black wire from the box and the single rubber or foam gasket (usually provided with the fixture) over black wire from the fixture with a wire connector. You may see the wires and onto the flange of the electrical box. Set the a couple of black wires and a red wire already joined on the new fixture on top of a ladder or have a helper hold it while fixture. You can ignore these in your installation. you make the wiring connections. There may be as many as three white wires coming from the fixture. Join all white wires, including the feed wire from the house, using a wire connector.
7 8
Neatly tuck all the wires into the box so they are behind Test the fixture. You will still be able to turn it on and off with the gasket. Align the holes in the gasket with the holes in the the light switch inside. Flip the switch on and pass your hand box, and then position the fixture over the gasket so its mounting in front of the motion sensor. The light should come on. Adjust holes are also aligned with the gasket. Press the fixture against the motion sensor to cover the traffic areas, and pivot the light the gasket, and drive the four mounting screws into the box. head to illuminate the intended area. Install floodlights (exterior rated) and restore power.
293
F LUOR E SC E N T L IG H T S
W ith the advent of compact fluorescents and LED with a fluorescent light fixture is a failed lamp (tube).WIRING
options, the traditional fluorescent fixture, with If a fluorescent light fixture begins to flicker or does
its long tubular lamps and rectangular metal housing, or not light fully, remove and examine the lamp.
troffer, has been relegated mostly to garages, workshops Fluorescent light fixtures also can malfunction
and basements these days. Nevertheless, you can still if the sockets are cracked or worn. Inexpensive
find fluorescent fixtures in just about every home, and replacement sockets are available at any hardware
they do require attention from time to time. store and can be installed in a few minutes. If a fixture
Fluorescent lights are relatively trouble free and does not work, even after the tube and sockets have
use less energy than incandescent lights. A typical been serviced, the ballast probably is defective. Faulty
fluorescent lamp lasts about three years and produces ballasts often give themselves away by making a
two to four times as much light per watt as a standard humming sound.
incandescent lightbulb. The most frequent problem
BALLAST
SOCKETS
COVERPLATE
PINS
Fluorescent light fixtures usually contain a small cylindrical
FLUORESCENT or button- shaped device, called a starter, located near one
TUBES of the sockets. When a tube begins to flicker, replace both the
tube and the starter. Turn off the power, and remove the starter
by pushing it slightly and turning it counterclockwise. Install a
replacement that matches the old starter.
DIFFUSER
Safety Tip ▸
A fluorescent light works by directing electrical current Never dispose of old tubes by breaking them.
through a special gas-filled tube that glows when energized. A
Fluorescent tubes contain a small amount of
translucent diffuser protects the fluorescent tube and softens
the light. A coverplate protects a special transformer, called
hazardous mercury. Check with your local
a ballast. The ballast regulates the flow of 120-volt household environmental control agency or health
current to the sockets. The sockets transfer power to metal department for disposal guidelines.
pins that extend into the tube.
294 T H E B O O K O F H O M E H O W -T OFLOURESCENT LAMPS digit numeral following the T indicates the diameter The “bulb” in a fluorescent light fixture is technically in eighth-inches. So a T12 (the most common size) is called a “lamp.” Replacing a failed one is a bit trickier 12⁄8” in dia., or 1½”. The T rating is usually preceded than screwing in a new lightbulb, and so is selecting by an “F” and a numeral, which is the length of the the correct replacement lamp. lamp in inches. So a 40” lamp would be “F40.” Length
WIRING
The surest way to obtain the correct fluorescent measurements include the pins. If you match the Flamp is simply to bring the old lamp to the store with and T ratings, the lamp should fit. you and find an identical one. Most hardware stores will dispose of your old lamp for you, although some Light color may tack on a small environmental charge for the You’ll find a number of color choices, which is really service. Or, you can find the lamp type printed near a reference to the temperature of the light. In most its end. The type information starts with the letter “T,” hardware stores and building centers, you’ll see: which stands for “tube,” as in “T12.” The one-or-two- • “Warm” or “Warm white,” which is the closest approximation to the light temperature of an If you are unsure if the incandescent bulb. lamp is burned out, make • “Cool white” or “Bright white,” which actually a visual inspection. The top has a hotter temperature than warm and is good lamp is fine and shows no for low-light areas like basements and garages. blackening; the middle lamp is headed to failure and may • “Daylight” or “Full spectrum,” which is meant to flicker—replace it; the bottom approximate natural light and is generally easy on lamp is burned out. If you have the eyes. a multimeter, you can perform The best advice on light color is to avoid mixing a continuity test on the lamp them in the same room. And make sure your new lamp to assess its condition. has the same wattage rating as the old one.
■ HOW TO R E MOV E / R E PL ACE A F LUOR E SCE N T L A M P
Turn off power to the light fixture at the switch. Remove the fluorescent lamp by rotating it ¼ turn in either direction Remove the diffuser—be careful, these can be and sliding the tube out of both sockets at the same time. Do not force fragile. Most often you need to press inward slightly it. To install a new lamp, align the pins on each end with the slot in each on the sides of the diffuser to release it. socket, insert the lamp into the sockets, and then twist it ¼ turn in either direction until it is locked securely (inset photo). Reattach the diffuser and turn on the power at the switch.
295
■ HOW TO R E PL AC E A F LUOR E SCE N T SOCK E T
1 2WIRING
Turn off the power at the main electrical
service panel, not simply at the switch. Remove
the diffuser and fluorescent lamp (see previous
page). Remove the coverplate protecting the ballast
and fixture wiring. Test for power by touching one
probe of an electrical circuit tester to the grounding
screw and inserting the other probe into the hot Detach the faulty socket from the fixture housing. Some sockets
wire connector. slide out, while others must be unscrewed.
3 4
Bring the socket to the hardware store
and use it as a guide to find the correct
replacement. Connect the socket wires to
the ballast wires by making the push-in or
screw terminal connections at the socket,
Disconnect the wires attaching the socket to the ballast. For sockets with or by joining the ballast and socket wires
push-in fittings, remove the wires by inserting a small screwdriver into the release with a wire connector if your socket has
openings. If your socket has screw terminal connections, loosen the screw and preattached wires (as seen above). Replace
detach the wires. If your socket has lead wires that are fixed within the socket (as the coverplate and then the fluorescent
seen above), the wires must be cut. lamp and diffuser. Restore power to the
fixture at the panel and test.
296 T H E B O O K O F H O M E H O W -T O■ HOW TO R E MOV E / R E PL ACE A F LUOR E SCE N T L A M P BA L L A ST 1
WIRINGTurn off electrical power at the main service panel. ballast from the fixture housing by removing the attachment Remove the diffuser, fluorescent lamp, and coverplate, and screws with a ratchet wrench or screwdriver. Support the then test for power using an electrical circuit tester (see page ballast so it does not fall. 235). With the wires from the ballast disconnected, detach the
2 3
Bring the old ballast to the store and purchase Attach the ballast wires to the socket wires using wire connectors, a replacement ballast with the same wattage rating screw terminal connections, or push-in fittings (see previous page). and physical configuration. Secure the new ballast Reinstall the coverplate, and fluorescent lamp. Turn on power to the light to the fixture housing with the mounting screws. fixture at the panel and test. Reattach the diffuser.
297
PLUG S & COR DS: R E PL AC I NG
R eplace an electrical plug whenever you notice bentWIRING
or loose prongs, a cracked or damaged casing, or a Faceplate
missing insulating faceplate. A damaged plug poses a
shock and fire hazard.
Replacement plugs are available in different
styles to match common appliance cords. Always
choose a replacement that is similar to the original Grounded
round-cord
plug. Flat-cord and quick-connect plugs are used Round-cord plug
with light-duty appliances, like lamps and radios. plug
Round-cord plugs are used with larger appliances,
including those that have three-prong grounding plugs.
Some tools and appliances use polarized plugs.
A polarized plug has one wide prong and one narrow Flat-cord plug
prong, corresponding to the hot and neutral slots
found in a standard receptacle. Quick-connect plug
If there is room in the plug body, tie the individual
wires in an underwriter’s knot to secure the plug to
the cord.
Polarized
Tools & Materials ▸ plug
Underwriter’s knot
Combination tool Screwdriver
Needlenose pliers Replacement plug
■ HOW TO I NSTA L L A QU ICK- CON N EC T PLUG
1 Casing
2 3
Ridged half
Core
Wide prong
Squeeze the prongs of the new Feed unstripped wire through rear When replacing a polarized plug,
quick-connect plug together slightly of plug casing. Spread prongs, then make sure that the ridged half of the
and pull the plug core from the casing. insert wire into opening in rear of core. cord lines up with the wider (neutral)
Cut the old plug from the flat-cord wire Squeeze prongs together; spikes inside prong of the plug.
with a combination tool, leaving a clean core penetrate cord. Slide casing over
cut end. core until it snaps into place.
298 T H E B O O K O F H O M E H O W -T O■ HOW TO R E PL AC E A ROU N D - COR D PLUG 1 2
WIRING
Underwriter’s knotCut off round cord near the old plug using a combination Tie an underwriter’s knot with the black and the white tool. Remove the insulating faceplate on the new plug and feed wires. Make sure the knot is located close to the edge of the cord through rear of plug. Strip about 3” of outer insulation from stripped outer insulation. Pull the cord so that the knot slides the round cord. Strip 3⁄4” insulation from the individual wires. into the plug body.
3 4
Hook end of black wire clockwise around brass screw and Tighten the screws securely, making sure the copper wires white wire around silver screw. On a three-prong plug, attach do not touch each other. Replace the insulating faceplate. third wire to grounding screw. If necessary, excess grounding wire can be cut away.
■ HOW TO R E PL AC E A F L AT- COR D PLUG 1 Casing cover 2
Cut old plug from cord using a combination tool. Pull apart Hook ends of wires clockwise around the screw terminals, the two halves of the flat cord so that about 2” of wire are and tighten the screw terminals securely. Reassemble the plug separated. Strip 3⁄4” insulation from each half. Remove casing casing. Some plugs may have an insulating faceplate that must cover on new plug. be installed.
299
L A M P PLUG S & COR DS: R E PL AC I NG
1 2WIRING
With the lamp unplugged, the shade off, and the bulb Under the outer shell there is a cardboard insulating sleeve.
out, you can remove the socket. Squeeze the outer shell of Pull this off and you’ll reveal the socket attached to the end of
the socket just above the base and pull the shell out of the the cord.
base. The shell is often marked Press at some point along its
perimeter. Press there and then pull.
3 4
With the shell and insulation set aside, pull the socket Remove the old cord from the lamp by grasping the cord
away from the lamp (it will still be connected to the cord). near the base and pulling the cord through the lamp.
Unscrew the two screws to completely disconnect the socket
from the cord. Set the socket aside with its shell (you’ll need
them to reassemble the lamp)
300 T H E B O O K O F H O M E H O W -T O5 6
WIRINGBring your damaged cord to a hardware store or home Carefully separate the two halves of the cord. If the center and purchase a similar cord set. (A cord set is simply a halves won’t pull apart, you can carefully make a cut in the replacement cord with a plug already attached.) Snake the end middle with a knife. Strip away about 3⁄4” of insulation from the of the cord up from the base of the lamp through the top so end of each wire. that about 3” of cord is visible above the top.
7 8
Outer sleeve
Insulating sleeveConnect the ends of the new cord to the two screws on Set the socket on the base. Make sure the switch isn’t the side of the socket (one of which will be silver in color, the blocked by the harp—the part that holds the shade on some other brass-colored). One half of the cord will have ribbing or lamps. Slide the cardboard insulating sleeve over the socket so markings along its length; wrap that wire clockwise around the the sleeve’s notch aligns with the switch. Now slide the outer silver screw and tighten the screw. The other half of the cord sleeve over the socket, aligning the notch with the switch. It will be smooth; wrap it around the copper screw and tighten should snap into the base securely. Screw in a light bulb, plug the screw. the lamp in, and test it.
301
CE I L I NG FA NS: I NSTA L L I NG
Shown cutawayWIRING
Joist
Brace
Mounting bracket Wallboard
Add a wood brace above the ceiling box if you have Install an adjustable fan brace if the ceiling is closed and
access from above (as in an attic). Cut a 24" brace to fit and you don’t want to remove the wallcoverings. Remove the old
nail it between the ceiling joists. Drive a couple of deck screws light and the electrical box and then insert the fan brace into
through the ceiling box and into the brace. If the box is not the box opening (inset photo). Twist the brace housing to cause
fan-rated, replace it with one that is. it to telescope outward. The brace should be centered over the
opening and at the right height so the ceiling box is flush with
the ceiling surface once it is hung from the brace.
■ BR AC K E T- MOU N T E D FA NS
Direct-mount fan units have a motor housing with a Ball-and-socket fan units have a downrod, but instead
mounting tab that fits directly into a slot on the mounting of threading into the mounting bracket, the downrod has an
bracket. Fans with this mounting approach are secure and attached ball that fits into a hanger “socket” in the mounting
easy to install but difficult to adjust. bracket. This installation allows the fan to move in the socket
and find its own level for quiet operation.
302 T H E B O O K O F H O M E H O W -T O■ HOW TO I NSTA L L DOW N ROD C E I L I NG FA NS 1 2
WIRING
Canopy
Rod hanger pipeShut off the power to the circuit at the service panel. Run the wires from the top of the fan motor through Unscrew the existing fixture and carefully pull it away from the canopy and then through the rod hanger pipe. Slide the the ceiling. Test for power by inserting the probes of a tester rod hanger pipe through the canopy and attach the pipe to into the wire connectors on the black and the white wires. the motor collar using the included hanging pin. Tighten the Disconnect and remove the old fixture. mounting screws firmly.
3 4
Hanging pin Fan housingHang the motor assembly by the hook on the mounting Attach the fan blades with the included hardware. bracket. Connect the wires according to manufacturer’s Connect the wiring for the fan’s light fixture according to directions using wire connectors to join the fixture wires to the manufacturer’s directions. Tuck all wires into the switch the circuit wires in the box. Gather the wires together and tuck housing and attach the fixture. Install light bulbs. Restore them inside the fan canopy. Lift the canopy and attach it to the power and test the fan. mounting bracket.
303
R E PA I R I NG
C E I L I NG FA NSWIRING
C eiling fans contain rapidly moving parts, making
them more susceptible to trouble than many
other electrical fixtures. Installation is a relatively
simple matter, but repairing a ceiling fan can be
very frustrating. The most common problems you’ll
encounter are balance and noise issues and switch
failure, usually precipitated by the pull chain breaking. Ceiling fans are subject to a great deal of vibration and stress,
In most cases, both problems can be corrected without so it’s not uncommon for switches and motors to fail. Minimize
removing the fan from the ceiling. But if you have wear and tear by making sure blades are in balance so the fan
doesn’t wobble.
difficulty on ladders or simply don’t care to work
overhead, consider removing the fan when replacing
the switch.
Tools & Materials ▸
Screwdriver Replacement switch
Combination tool Voltage sensor
■ HOW TO T ROU BL E SHOOT BL A DE WOBBL E
1 2
OPTION: Fan blade wobble also may be
corrected using small weights that are
affixed to the tops of the blades. For an
easy DIY fix, you can use electrical tape
and washer and some trial-and-error. You
can also purchase fan blade weight kits
Start by checking and tightening all If wobble persists, try switching for a couple of dollars. These kits include
hardware used to attach the blades to around two of the blades. Often this is all clips for marking the position of the
the mounting arms and the mounting it takes to get the fan back into balance. weights as you relocate them as well as
arms to the motor. Hardware tends to If a blade is damaged or warped, self-adhesive weights that can be stuck
loosen over time, and this is frequently replace it. to the blade once you have found the
the cause of wobble. sweet spot.
304 T H E B O O K O F H O M E H O W -T O■ HOW TO F I X A LOOSE W I R E CON N EC T ION 1 2
WIRINGA leading cause of fan failure is loose wire connections. To Once the canopy is lowered, you’ll see black, white, green, inspect these connections, first shut off the power to the fan. copper, and possibly blue wires. Hold a voltage sensor within Remove the fan blades to gain access, and then remove the ½” of these wires with the wall switch that controls the fan in canopy that covers the ceiling box and fan mounting bracket. the ON position. The black and blue wires should cause the Most canopies are secured with screws on the outside shell. sensor to beep if power is present. Have a helper hold the fan body while you remove the screws so it won’t fall.
3 4
Shut off power and test the wires by placing a voltage When you have confirmed that there is no power, sensor within ½” of the wires. If the sensor beeps or lights up, check all the wire connections to make certain each is tight then the circuit is still live and is not safe to work on. When the and making good contact. You may be able to see that a sensor does not beep or light up, the circuit is dead and may connection has come apart and needs to be remade. But be worked upon. even if you see one bad connection, check them all by gently tugging on the wire connectors. If the wires pull out of the wire connector or the connection feels loose, unscrew the wire connector from the wires. Turn the power back on and see if the problem has been solved.
305
■ H OW TO R E P L AC E A CE I L I NG FA N PU L L - C H A I N SW I TC H
1 2WIRING
Turn off the power at the panel. Use a screwdriver to Test the wires by placing a voltage sensor within ½" of the
remove the three to four screws that secure the bottom cap wires. If the sensor beeps or lights up, then the circuit is still
on the fan switch housing. Lower the cap to expose the wires live and is not safe to work on. When the sensor does not beep
that supply power to the pull-chain switch. or light up, the circuit is dead and may be worked upon.
3 4
Switch
Locate the switch unit (the part that the pull chain used Attach a small piece of tape to each wire that enters
to be attached to if it broke off); it’s probably made of plastic. the switch, and write an identifying number on the tape. Start
You’ll need to replace the whole switch. Fan switches are at one side of the switch, and label the wires in the order
connected with three to eight wires, depending on the number they’re attached.
of speed settings.
306 T H E B O O K O F H O M E H O W -T O5 6
WIRINGDisconnect the old switch wires, in most cases by cutting Remove the switch. There may be one or two screws that the wires off as close to the old switch as possible. Unscrew hold it in place or it may be secured to the outside of the fan the retaining nut that secures the switch to the switch housing. with a small knurled nut, which you can loosen with needle- nose pliers. Purchase an identical new switch.
Buyer’s Tip ▸7 Here’s how to buy a new switch. Bring the old switch to the hardware store or home center, and find an identical new switch—one with the same number and color of wires. It should also attach to the fan motor wires in the same way (slots or screw terminals or with integral wires and wire connectors) and attach to the fan in the same way. If you are unable to locate an identical switch, find the owners manual for your ceiling fan and contact the manufacturer. Or, find the brand and model number of the fan and order a switch from a ceiling fan dealer or electronics supply store.
Connect the new switch using the same wiring configuration as on the old model. To make connections, first use a wire stripper to strip ¾” of insulation from the ends of each of the wires coming from the fan motor (the ones you cut in step 5). Attach the wires to the new switch in the same order and configuraion as they were attached to the old switch. Secure the new switch in the housing, and make sure all wires are tucked neatly inside. Reattach the bottom cap. Restore power to the fan. Test all the fan’s speeds to make sure all the connections are good.
307
BA SE BOA R D H E AT E R S
B aseboard heaters are a popular way to provide in the space behind. Baseboard heaters (and otherWIRING
additional heating for an existing room or primary heating equipment) get very hot and can ignite nearby
heat to a converted attic or basement. Extending a combustible materials. Maintain the manufacturer’s
branch circuit or adding a new branch to install new recommended distance between the heater and
receptacles, lights, switches, or equipment requires a materials such as curtains, blinds, and wood.
permit. The electrical inspector may require that you
install arc-fault protection on the entire circuit.
Check with the electrical inspector before starting
such projects.
Heaters are generally wired on a dedicated
Tools & Materials ▸
240-volt circuit controlled by a thermostat. Several
Drill/driver 240-thermostat
heaters can be wired in parallel and controlled by a
Wire stripper (in-heater or
single thermostat.
Cable ripper in-wall)
Baseboard heaters are generally surface-mounted
Wallboard saw 12/2 NM cable
without boxes, so in a remodeling situation, you only
Baseboard heater Electrical tape
need to run cables before installing wallboard. Be sure
or heaters Basic wiring supplies
to mark cable locations on the floor before installing
drywall. Retrofit installations are also not difficult.
You can remove existing baseboard and run new cable
Baseboard heaters can provide primary or supplemental heat for existing rooms or additions. Install heaters with clear space
between the heater and the floor.
308 T H E B O O K O F H O M E H O W -T OBA SE BOA R D T H E R MOSTAT S Single-pole Double-pole In-heater thermostat Wall-mount thermostat thermostat thermostat
WIRINGSingle-pole and double-pole thermostats work in a similar In-heater and wall-mount are the two types of baseboard manner, but double-pole models are safer. The single-pole thermostats you can choose from. If you are installing multiple model will open the circuit (causing shutoff) in only one leg of heaters, a single wall-mount thermostat is more convenient. the power service. Double-pole models have two sets of wires Individual in-heater thermostats give you more zone control, to open both legs, lessening the chance that a person servicing which can result in energy savings. the heater will contact a live wire.
HOW MUCH HEATER DO YOU NEED?If you don’t mind doing a little math, determining how 7. Add 20% if the space above is not well insulated: many lineal feet of baseboard heater a room requires is not hard. 8. Add 10% if ceiling is more than 8 ft. high:
-
Measure the area of the room in square feet 9. Total of the baseline wattage plus all additions: (length × width):
-
Multiply the area by 10 to get the baseline minimum 10. Divide this number by 250 (the wattage produced per wattage: foot of standard baseboard heater):
-
Add 5% for each newer window or 10% for each older 11. Round up to a whole number. This is the minimum window: number of feet of heater you need.
-
Add 10% for each exterior wall in the room:
-
Add 10% for each exterior door: NOTE: It is much better to have more feet of heater than is required than fewer. Having more footage of heater does
-
Add 10% if the space below is not insulated: not consume more energy; it does allow the heaters to work more efficiently.
PLANNING TIPS FOR BASEBOARD HEATERS • Baseboard heaters require a dedicated circuit. A 20-amp, 240-volt circuit of 12-gauge copper wire will power up to 16 ft. of heater.
• Do not install a heater beneath a wall receptacle. Cords hanging down from the receptacle are a fire hazard.
• Do not mount heaters directly on the floor. You should maintain at least 1” of clear space between the baseboard heater and the floor covering.
• Installing heaters directly beneath windows is a good practice.
• Locate wall thermostats on interior walls only, and do not install directly above a heat source.
309
■ HOW TO I NSTA L L A 240 -VOLT BA SE BOA R D H E AT E R
1 2WIRING
Clamp
screw
Wire
connection
box
At the heater locations, cut a small hole in the drywall 3" to Remove the cover on the wire connection box. Open
4" above the floor. Pull 12/2 NM (or the wire gauge specified a knockout for each cable that will enter the box, and then
by the heater manufacturer) cables through the first hole: one feed the cables through the cable clamps and into the wire
from the thermostat, the other to the next heater. Pull all the connection box. Attach the clamps to the wire connection
cables for subsequent heaters. Middle-of-run heaters will have box, and tighten the clamp screws until the cables are
two cables, while end-of-run heaters have only one cable. gripped firmly.
3 4 To next heater
To element
From
thermostat
Grounding
screw
Anchor the heater against wall about 1" off floor by driving Make connections to the heating element if the power
flathead screws through the back of the housing and into wires are coming from a thermostat or another heater
studs. Strip away cable sheathing so at least ½" of sheathing controlled by a thermostat. See the next page for other wiring
extends into the heater. Strip ¾" of insulation from each wire schemes. Connect the white circuit wires to one of the wire
using a combination tool. leads on the heater. Tag white wires with black tape to indicate
they are hot. Connect the black circuit wires to the other
wire lead. Connect a grounding pigtail to the green grounding
screw in the box, and then join all grounding wires with a wire
connector. Reattach the cover.
310 T H E B O O K O F H O M E H O W -T OOne heater with end-cap thermostat. Run both power leads (black plus tagged neutral) into the connection box at either end of the heater. If installing a single-pole thermostat, connect one power lead to
WIRINGone thermostat wire and connect the other thermostat wire, to one of the heater leads. Connect the other hot LINE wire to the other heater lead. If you are installing a double-pole thermostat, make connections with both legs of the power supply.
Multiple heaters. At the first heater, join both hot wires from the thermostat to the wires leading to the second heater in line. Be sure to tag all white neutrals hot. Twist copper ground wires together and pigtail them to the grounding screw in the baseboard heater junction box. This parallel wiring configuration ensures that power flow will not be interrupted to the downstream heaters if an upstream heater fails.
Wall-mounted thermostat. If installing a wall-mounted thermostat, the power leads should enter the thermostat first and then be wired to the individual heaters singly or in series. Hookups at the heater are made as shown in step 4. Be sure to tag the white neutral as hot in the thermostat box as well as in the heater box.
3 11
DOOR BE L L S: I NSTA L L I NG
M ost doorbell problems are caused by loose wire heating/air-conditioning thermostat system is locatedWIRING
connections or worn-out switches. Reconnecting near the furnace and has a voltage rating of 24 volts
loose wires or replacing a switch requires only a few or more.
minutes. Doorbell problems also can occur if the Occasionally, a doorbell problem is caused by a
chime unit becomes dirty or worn, or if the low-voltage broken low-voltage wire somewhere in the system. You
transformer burns out. Both parts are easy to replace. can test for wire breaks with a battery-operated
Because doorbells operate at low voltage, the switches multitester. If the test indicates a break, new
and the chime unit can be serviced without turning off low-voltage wires must be installed between the
power to the system. However, when replacing a transformer and the switches, or between the switches
transformer, always turn off the power at the main and chime unit. Replacing low-voltage wires is not a
service panel. difficult job, but it can be time-consuming. You may
Most houses have other low-voltage transformers choose to have an electrician do this work.
in addition to the doorbell transformer. These
transformers control heating and air-conditioning
thermostats, or other low-voltage systems. When Tools & Materials ▸
testing and repairing a doorbell system, it is important
to identify the correct transformer. A doorbell Continuity tester Replacement doorbell
transformer has a voltage rating of 24 volts or less. Screwdriver switch (if needed)
This rating is printed on the face of the transformer. Multimeter Masking tape
A doorbell transformer often is located near the main Needlenose pliers Replacement chime
service panel and in some homes is attached directly Cotton swab unit (if needed)
to the service panel. The transformer that controls a Rubbing alcohol Protective equipment
Circuit wires
Magnetic coil
Electrical box Plungers
(required)
Switch
Transformer
Low-voltage
doorbell wires
Chimes
A home doorbell system is powered by a transformer that reduces 120-volt current to low-voltage current of 24 volts or less.
Current flows from the transformer to one or more push-button switches. When pushed, the switch activates a magnetic coil inside
the chime unit, causing a plunger to strike a musical tuning bar.
312 T H E B O O K O F H O M E H O W -T O■ HOW TO R E PL AC E A DOOR BE L L SW I TC H 1 2 3
WIRINGRemove the doorbell switch Disconnect wires from the switch. Purchase a new doorbell switch, mounting screws, and carefully pull Tape wires to the wall to prevent them and connect wires to screw terminals on the switch away from the wall. from slipping into the wall cavity. new switch. (Wires are interchangeable and can be connected to either terminal.) Anchor the switch to the wall.
W I R E L E S S DOOR BE L L S
T he job of installing a doorbell has been simplified greatly by wireless technology. These new products that are virtually plug-and-play have taken over a large inside the unit from the back, and then mount it on the wall. Remove it to change the battery. The chime unit receives a signal when the segment of the DIY market. The theory is quite simple. doorbell button is depressed. Depending on the You install a doorbell switch outside the door in the model you buy, the signal can travel 100 feet or more. usual door bell position. The switch body contains a Some chime units are battery-operated, so they can small battery that usually lasts a couple of years, along be placed anywhere. Others plug into a standard wall with a wireless signal transmitter. The switch can be receptacle and therefore do not need battery changes. mounted with adhesive strips on the backing, but Many of these also include nightlights. most also include an option for attaching the switch to Once you have installed the switch and the your wall with small mounting screws. This is a more chime, simply follow the manufacturer’s instructions durable option. You simply insert or activate the battery to sync them and you are done.
■ HOW TO I NSTA L L A W I R E L E S S DOOR BE L L 1 2
Wireless doorbell switches are mounted in much the same Wireless doorbell chimes can be plugged directly into a wall way as wired ones, but with a great advantage: no need to fish outlet if it is within 100 feet or so of the switch. Some models wires or make wiring connections. are battery operated and can go anywhere
313
■ HOW TO I NSTA L L A W I R E D DOOR BE L L
1 2WIRING
Drill an access hole about ½" diameter through the outside Doorbells require two wires, usually white and red 18-gauge.
wall—always test for current in the area with a voltage Whether you are fishing new wire up through the wall cavity
detector. The diameter of the hole should be less than the or going directly through the entire wall, it is easiest to start by
width of the switch body. If you have access to the wall cavity taping the ends of the wires together and inserting them into the
so you can fish doorbell wire through, drill only as deeply as wall from outdoor access hole. Locate the wire ends and pull as
required to penetrate the exterior wall. much wire through as needed. Strip ½" of insulation from each
wire and attach the wires to the terminals on the switch—it does
not matter which wire goes to which terminal.
3 4 5
Wired doorbells include a
transformer that takes in standard
120-volt current and reduces it to
24-volts or slightly less. The transformer
Attach the switch body to the should be mounted directly to an Select a mounting point for the door
outside wall with the small mounting electrical box. The box should be easily chime and drill a wire access hole for
screws provided by the switch accessible and close to the planned the doorbell wire. Of the two wires from
manufacturer. chime location. Shut off power to the the switch button, one will go to the
box at the main circuit breaker. Mount transformer (usually the red one) and
the transformer to the exterior of the the other will go to the chime (usually
electrical box through a knockout white). Fish the bell wire to your wiring
hole. Thread the retaining nut onto the plan, creating access points as needed.
threaded wire clamp on the transformer
and tighten the nut to secure the
transformer to the box.
314 T H E B O O K O F H O M E H O W -T O6 7
WIRINGAfter connecting the transformer to the power source Thread the wire from the transformer and the second in the electrical box, and still with the power off, connect the (white) wire from the switch through the back of the chime red wire from the doorbell switch to the transformer. Run unit housing. Attach the housing to the wall with the provided another wire from the transformer terminal to the chime. mounting screws.
8 9
Connect the wire from the transformer and the wire from Restore power and test the switch. If everything is the switch to the appropriate terminals on the chime unit. functioning properly, snap the cover onto the chime unit. These are usually marked clearly and have multiple terminals in case you are running additional wires from another doorbell.
315
SMOK E & CO DE T EC TOR S
S moke and carbon monoxide (CO) alarms are an ensure compatibility. Always check local codes beforeWIRING
essential safety component of any living facility. All starting the job.
national fire protection codes require that new homes Ceiling-installed alarms should be 4" away from
have a hard-wired smoke alarm in every sleeping the nearest wall. Smoke alarms always need to be
room and on every level of a residence, including protected with an AFCI circuit.
basements, attics, and attached garages. A smoke
alarm needs to be protected with an AFCI circuit if it
is installed in a bedroom.
Most authorities also recommend CO detectors Tools & Materials ▸
on every level of the house and in every sleeping area.
Heat alarms, which detect heat instead of smoke, Screwdriver Two- and three-wire
are often specified for locations like utility rooms, Combination tool 14-gauge
basements, or unfinished attics, where conditions may Fish tape NM cable
cause nuisance tripping of smoke alarms. Drywall saw Alarms
Hard-wired alarms operate on your household Wall or ceiling Wire connectors
electrical current but have battery backups in case outlet boxes 15-amp single-pole
of a power outage. On new homes, all smoke alarms Cable clamps breaker
must be wired in a series so that every alarm sounds (if boxes are not Eye protection
regardless of the fire’s location. When wiring a series self-clamping)
of alarms, be sure to use alarms of the same brand to
Smoke detectors and carbon
A
monoxide (CO) detectors are required
in new construction. Hard-wired carbon
B
monoxide detectors (A) are triggered by
the presence of carbon monoxide gas.
Smoke detectors are available in
photoelectric and ionizing models. In
ionizing detectors (B), a small amount of
current flows in an ionization chamber.
When smoke enters the chamber, it
interrupts the current, triggering the alarm.
Photoelectric detectors (C) rely on a beam
of light, which when interrupted by smoke
triggers an alarm. Heat alarms (D) sound
an alarm when they detect areas of high
heat in the room.
D C
316 T H E B O O K O F H O M E H O W -T O■ HOW TO CON N EC T A SE R I E S OF H A R D -W I R E D SMOK E A L A R M S Pull 14/2 NM cable from the service
1 Two-wire cable panel into the first ceiling electrical box in the smoke alarm series. Pull 14/3 NM cable between the remaining alarm
WIRING
from service panel
outlet boxes. Use cable clamps to secure
Three-wire cable the cable in each outlet box. Remove
to next detector sheathing and strip insulation from wires.
in series2 3
Ensure power is off and test for power. Wire the first Wire the remaining alarms in the series by connecting alarm in the series. Use a wire connector to connect the the like-colored wires in each outlet box. Always connect the ground wires. Splice the black circuit wire with the alarm’s red traveler wire to the odd-colored (in this case, red) alarm black lead and the black wire going to the next alarm in the wire. This red traveler wire connects all the alarms together so series. Splice the white circuit wire with the alarm’s white wire that when one alarm sounds, all the alarms sound. If the alarm and the white (neutral) wire going to the next alarm in the doesn’t have a grounding wire, cap the ground with a wire series. Splice the red traveler wire with the odd-colored alarm connector. When all alarms are wired, install and connect the wire (in this case, also a red wire). new 15-amp breaker.
317
L E D - BAC K L I T M I R ROR
T raditionally, the standard light source for smallerWIRING
bathrooms and powder rooms is a light fixture above
the mirror. This was often the only solution for vanity
mirror lighting where there is little or no space on the
sides of the mirror. Now, however, there is an interesting
option: lighting that is emitted by the mirror itself.
LED-illuminated mirrors use a base that contains
LED strips that provide backlight from around the
edges of the mirror or an LED frame that actually shines
through the mirror when turned on. This type of mirror
is not particularly expensive, is fairly easy to install, and
can add brilliantly useful lighting in cramped quarters. An LED-backlit mirror adds a special element to a small—or
The wiring for our mirror features an ordinary even a large—bathroom, but the real benefit is a true-to-life
circuit plug that fits into a standard 115- or 120-volt representation in the mirror so you’ll see exactly what other
outlet. Installation is quite easy if you happen to people will see.
have a wall outlet located on the wall directly behind
where your mirror will be installed. If not, then you
will need to install (or have an electrician install) a Tools & Materials ▸
standard wall outlet behind the mirror location. Our
project assumes that this wall outlet already exists or Tape measure Torpedo level
has been preinstalled. You will need competent wiring Carpenter’s pencil Eye and ear
skills if you expect to do this work yourself; if you are Stud finder protection
not skilled at such work, hire an electrician to run new Power drill and bits Work gloves
cable and install the wall outlet.
■ HOW TO I NSTA L L A N L E D - I L LU M I NAT E D M I R ROR
1 2
Unpack the LED mirror and place it face down on a flat
surface. Examine the kit to make sure all parts are included.
Make sure the necessary circuit wiring is done, based on
the instructions with the LED kit. The following steps assume
that the circuit wiring is complete before you continue. In our Detach the mirror from the base by loosening the mounting
example, the assumption is that a simple circuit extension from screws. If your mirror has illuminated LED strips, there may also
the wall vanity light has been installed, so that the same switch be wire connections running from the base to the mirror panel
that controls the wall light fixture will control the LED mirror. that need to be detached before you go any further.
318 T H E B O O K O F H O M E H O W -T O
Remove the mirror base from the3 mirror panel. Establish a level line on the wall to mark where the bottom of the mirror will go. Installing a temporary ledger board along this line can help make installation easier.
WIRING4 5
Position the mirror base against the wall, and mark the Secure the mirror base to the wall by driving mounting location for the mounting holes on the wall. Ideally, you should screws into wall studs, both at the top and bottom of the be able to find locations over studs where you can mount the mirror on both sides. If you have access to wall studs on both mirror base securely. Should this not be possible, you will need sides, four screws driven near each corner should be sufficient to attach plastic wall anchors to secure the mirror base or use to mount the mirror base securely. Plug in the electrical cord toggle bolts to secure the mirror to the wall. on the mirror base into the wall outlet.
6 7 8
Holding the mirror panel in place, Carefully hang the mirror panel onto Secure the mirror panel to the base use the quick-fit connector to establish the mounting bracket on the base. Align using the mounting screws included with the electrical connection between the the mirror panel so the mounting screws the kit. Test the LED mirror to make sure mirror panel and the base. This work are properly positioned. it works properly. is easiest if you have a helper hold the mirror panel as you plug in the wiring.
319
W I R E L E S S SW I TC H E S
S ometimes a light switch is just in the wrong
place, or it would be more convenient to have two
Two other similar types of wireless switch
kits are also available. One allows you to control aWIRING
switches controlling a single fixture. Adding a second plugged-in lamp or appliance with a remote light
switch the conventional way generally requires hours switch. The second type allows you to control a
of work and big holes in walls. (Electricians call this conventional light fixture remotely, but instead of
a three-way switch installation.) Fortunately wireless replacing the switch, the receiver screws in below
switch kits are available to perform basically the same the light bulb. This is particularly useful if you want
function for a fraction of the cost and effort. There to control a pull-chain light from a wall switch.
is a bit of real wiring involved here, but it’s not nearly
as complicated as the traditional method of adding a
three-way switch installation.
The kits work by replacing a conventional switch Tools & Materials ▸
with a unit that has a built-in radio frequency receiver
that will read a remote device mounted within a 50-foot Voltage sensor Wireless switch
radius. The kits come with a remote, battery-powered Screwdrivers transmitter &
switch (it looks like a standard light switch) that you can Wire connectors receiver/switch
attach to a wall with double-sided tape.
Wireless switch with transmitter
Switch with wireless receiver
A wireless switch is a two-part switching system: a wireless switch with a battery-powered transmitter can be attached to
any wall surface; an existing switch is then replaced with a new switch containing a receiver that is triggered by signals from the
wireless transmitter, effectively creating a three-way switch condition.
320 T H E B O O K O F H O M E H O W -T O■ W I R E L E SS SW I TCH PRODUC T S
WIRING
Wireless lamp switch
Wireless wall
switch kit
Wireless
plug-in switchWireless kits are available to let you switch lights on and The remote switch is a wireless transmitter that requires off remotely in a variety of ways: at the switch, at the plug, a battery. The transmitter switch attaches to the wall with or at the bulb socket. adhesive tape or velcro strips.
A receiver with a receptacle can be plugged into any A radio-controlled light fixture can be threaded into the receptacle to give it wireless functionality. The switch is socket of any existing light fixture so it can be turned on and operated with a remote control transmitter. off with a remote control device.
321
■ H OW T O I NSTA L L A W I R E L E S S WA L L SW I TC H
1 2WIRING
Grounding
wire
Identify the lead wire. Carefully separate the power supply
wires (any color but white or green) in the switch box so they
are not contacting each other or any other surface. Restore
power and test each lead wire with a sensor to identify which
wire carries the power (the LINE) and which is headed for the
Remove the old switch. Shut off power to the switch circuit, fixture the switch controls (the LOAD). Shut power back off,
and then disconnect and remove the old switch. and then label the wires.
3 4
Connect the LINE wire to the LINE terminal or wire on the
switch. Connect the LOAD wire (or wires) to the LOAD terminal
or wire. The neutral whites (if present) and green grounding
wires should be twisted together with a connector. The greens
should be grounded to the grounding clip or terminal in the box.
NOTE: Some switch boxes, such as the one above, are
wired with NM2 cable that has two blacks and a green wire Once the wires are firmly connected, you can attach the
and no white. switch to the box. Tuck the new switch and wires neatly back
into the box. Then drive the two long screws that are attached
to the new switch into the two holes in the electrical box.
322 T H E B O O K O F H O M E H O W -T O5 6
WIRINGAttach the cover plate to the new wireless switch. Remove the backing from the adhesive pads on the Turn the power back on, and test to make sure the switch back of the wireless switch transmitter box. Install a new 9-volt operates normally. battery (or other type as required) in the box, and connect it to the switch transmitter terminals.
7 8
Stick the transmitter box to the wall at the desired location. Test the operation of both switches. Each switch The box should be no more than 50 ft. from the receiver switch should successfully turn the light fixture on and off. You’ve (see manufacturer’s suggestions). The box should be at the just successfully created a three-way switch installation same height (usually 48”) as the other switch boxes. without running any new wires.
323
PLU M BI NG M AT E R I A L S
Common Pipe & Tube Types ▸
BENEFITS & CHARACTERISTICS
Acrylonitrile butadiene styrene (ABS) is an approved DWV pipe (although itPLUMBING
has its detractors) and is commonly used in many markets, especially in the
western U.S.
Cast iron is strong but hard to work with. Repairs should be made with
plastic pipe.
Polyvinyl chloride (PVC) is rigid plastic that resists heat and chemicals. Schedule
40 is the minimum thickness, although Schedule 80 pipe minimizes water noise.
Chlorinated polyvinyl chloride (CPVC) rigid plastic is inexpensive and
withstands high temperature and pressure.
Chromed brass has an attractive shiny surface and is used for drain traps
where appearance is important.
Polyethylene (PE) plastic is a black or bluish flexible pipe sometimes used for
main water service lines as well as irrigation systems.
Black pipe (iron pipe) generally is threaded at the ends to accept female-
threaded fittings. Usually used for gas lines; it is not for potable water.
Rigid copper is used for water supply pipes. It resists corrosion and has
smooth surfaces for good water flow.
Braided metal is used for water supply tubes that connect shutoff valves
to fixtures.
Flexible stainless-steel (protective coated) connectors are used to attach gas
appliances to supply stopcocks.
Flexible stainless-steel (uncoated) connectors are used to attach gas
appliances to supply stopcocks.
Chromed copper supply tube is used in areas where appearance is important.
It is easy to bend and fit.
Cross-linked polyethylene (PEX) is flexible and is approved by major building
codes for water supply.
Flexible copper tubing (not shown) bends easily and requires fewer couplings
than rigid copper.
324 T H E B O O K O F H O M E H O W -T OCOMMON USES LENGTHS DIAMETERS FITTING METHODS TOOLS USED FOR CUTTING
1¼, 1½, 2, Tubing cutter, miter box,
PLUMBINGDWV pipes, sewer pipes, drain traps 10’ Solvent cement or threaded fittings 3, 4” or hacksaw
Oakum & lead, bandedDWV pipes, sewer pipes 5’, 10’ 1½, 2, 3, 4” Snap cutter or hacksaw neoprene couplings
10', 20'; or sold 1¼, 1½, 2, Tubing cutter, miter box,DWV pipes, sewer pipes, drain traps Solvent cement, threaded fittings by linear feet 3, 4” or hacksaw
Solvent cement & plastic fittings, Tubing cutter, miter box,Hot & cold water supply pipes 10’ ⁄8, ½, ¾, 1” 3 or with compression fittings or hacksaw
Valves & shutoffs; drain traps, 1¼, ½, ¾, Compression fittings, Tubing cutter, hacksaw, Lengths vary supply risers 1¼, 1½” or with metal solder or reciprocating saw
Sold in coils of 25 Rigid PVC fittings Ratchet-style plastic pipeOutdoor cold water supply pipes ¼ to 1” to hundreds of feet & stainless steel hose clamps cutter or miter saw
Hacksaw, power cutoff saw,
Sold in lengths 3
⁄8, 1, 1¼,Gas supply pipe Threaded connectors or reciprocating saw with up to 10’ 1½” bi-metal blade Metal solder, compression fittings, 10’, 20’; or sold Tubing cutter, hacksaw, Hot & cold water supply pipes ⁄8, ½, ¾, 1” 3 threaded fittings, press connect fittings, by linear feet or jigsaw push connect fittings, flared fittings
Supply tubes 12” or 20” ⁄8, ½, ¾” 3 Attached threaded fittings Do not cut
Gas ranges, dryers, water heaters 12” to 60” ⁄8, ½” (OD) 5 Attached threaded fittings Do not cut
Gas ranges, dryers, water heaters 12” to 60” ⁄8, ½” (OD) 5 Attached threaded fittings Do not cut
Supply tubing 12”, 20”, 30” ⁄8” 3 Brass compression fittings Tubing cutter or hacksaw
Sold in coils of 25Hot & cold water supply; PEX-AL-PEX feet to hundreds ¼ to 1” Crimp fittings, push connect fittings Tubing cutter (usually orange) is used in radiant floors of feet
30', 60' coils; ¼, 3⁄8, ½, Brass flare fittings, solder, compressionGas supply; hot & cold water supply Tubing cutter or hacksaw or by feet ¾, 1” fittings
325
COPPE R
C opper is nearly ideal for water supply pipes. A
purely natural (and consequently environmentally
friendly) material, it resists corrosion and has a smooth
surface that allows efficient water flow. The pipes
are available in several diameters, but most home
plumbing is done with ½- or ¾-inch pipe. The pipe
comes in both rigid and flexible forms, although any
copper pipe is going to be somewhat rigid.PLUMBING
The drawbacks to copper pipe are its
susceptibility to leaks if it comes in contact with
highly acidic well water, as well as its expense—also,
traditional soldering or “sweating” of copper fittings is
a skill that takes some practice to get right. PEX is an
increasingly popular option because it is cheaper and
the semiflexible tubes can be quickly and easily routed
through framing without concern for kinks or the need Soldering is a traditional way to join copper pipe and fittings,
for meticulous bending. but it takes some practice to master (lead-free solders, now
Rigid copper, sometimes called hard copper, a requirement, can be a little more finicky). But push-fit
is approved for home water supply systems by all fittings and other connection and material options are largely
local codes. It comes in three wall-thickness grades: replacing soldered fittings and pipe.
Types M, L, and K. Type M is the thinnest, the
least expensive, and a good choice for do-it-yourself for gas service lines. Because it is bendable and will
home plumbing. resist a mild frost, Type L may be installed as part of
Rigid Type L usually is required by code for a water supply system in unheated indoor areas, such
commercial plumbing systems. Because it is strong as crawl spaces. Type K is used for underground water
and solders easily, Type L may be preferred by some service lines.
professional plumbers and do-it-yourselfers for home A third form of copper, called DWV, is used
use. Type K has the heaviest wall thickness and is for drain systems. Because most codes now allow
used most often for underground water service lines. low-cost plastic pipes for drain systems, DWV copper
Flexible copper, also called soft copper, comes is seldom used.
in two wall-thickness grades: Types L and K. Both Copper pipes are connected with soldered,
are approved for most home water supply systems, compression, flare, or push-fit fittings (see chart
although flexible Type L copper is used primarily below). Always follow your local code for the correct
types of pipes and fittings allowed in your area.
Copper Pipe & Fitting Chart ▸
RIGID COPPER FLEXIBLE COPPER
FITTING METHOD TYPE M TYPE L TYPE K TYPE L TYPE K GENERAL COMMENTS
Inexpensive, strong, and trouble-free fitting method.
Soldered yes yes yes yes yes
Requires some skill.
Makes repairs and replacement easy. More expensive
Compression yes not applicable no no
than solder. Best used on flexible copper.
Use only with flexible copper pipes. Usually used as a
Flare no no no yes yes
gas-line fitting. Requires some skill.
Push-fit fittings no yes yes no no Easy to use. Flexible and inexpensive.
326 T H E B O O K O F H O M E H O W -T O
ASTM rating
Diameter
C
D
PLUMBING
Wall thickness grade
EGrade stamp information includes the pipe diameter, the wall-thickness grade, and a stamp of approval from the ASTM (American Society for Testing and Materials). Type M pipe is identified by red lettering, Type L by blue lettering. J I
H
F
GBend flexible copper pipe with a coil-spring tubing bender Specialty tools and materials for working with copper to avoid kinks. Select a bender that matches the outside include: flaring tools (A), emery cloth (B), coil-spring tubing diameter of the pipe. Slip the bender over the pipe using a bender (C), pipe joint compound (D), soldering paste (flux) (E), twisting motion. Bend pipe slowly until it reaches the correct lead-free solder (F), wire brush (G), flux brush (H), compression angle, but not more than 90º. fitting (I), flare fitting (J).
Elbow cut Fitting socket Fitting socket
away toshow depth of pipe
Length of pipe
Tee-fitting
cut away to
show depth
of pipeFind the length of copper pipe needed by measuring between the bottom of the copper fitting sockets (fittings shown in cutaway). Mark the length on the pipe with a felt-tipped pen.
327
C U T T I NG & SOL DE R I NG COPPE R
T he best way to cut rigid and flexible copper pipe
is with a tubing cutter. A tubing cutter makes a
smooth, straight cut, an important first step toward
Soldering Tips ▸
making a watertight joint. Remove any metal burrs on
the cut edges with a reaming tool or round file.
Copper can be cut with a hacksaw. A hacksaw is
useful in tight areas where a tubing cutter will not fit.
Take care to make a smooth, straight cut when cuttingPLUMBING
with a hacksaw.
A soldered pipe joint, also called a sweated joint,
is made by heating a copper or brass fitting with a
propane torch until the fitting is just hot enough to
melt metal solder. The heat draws the solder into the
gap between the fitting and pipe to form a watertight
seal. A fitting that is overheated or unevenly heated
will not draw in solder. Copper pipes and fittings must Use caution when soldering copper. Pipes and
be clean and dry to form a watertight seal. fittings become very hot and must be allowed to cool
before handling.
Tools & Materials ▸
Tubing cutter with Adjustable wrench
reaming tip (or Channel-type pliers
hacksaw & round Copper pipe
Torch valve
file) Copper fittings
Wire brush Emery cloth
Flux brush Soldering paste
Propane torch (flux)
Spark lighter (or Sheet metal
matches) Lead-free solder
Round file Rag
Cloth Eye & ear protection Prevent accidents by shutting off the torch immediately
Work gloves after use. Make sure the valve is closed completely.
Protect wood from the heat of the
torch flame while soldering. Use an old
cookie sheet, two sheets of 26-gauge
metal, or a fiber shield, as shown.
328 T H E B O O K O F H O M E H O W -T O■ HOW TO CU T R IG I D & F L E X I BL E COPPE R PI PE 1 2 Cutting wheel
PLUMBING
RollerPlace the tubing cutter over the pipe and tighten the Turn the tubing cutter one rotation so that the cutting handle so that the pipe rests on both rollers and the cutting wheel scores a continuous straight line around the pipe. wheel is on the marked line.
3 4 Reaming point
Rotate the cutter in the opposite direction, tightening Remove sharp metal burrs from the inside edge of the handle slightly after every two rotations, until the cut the cut pipe using a round file or the reaming point on the is complete. tubing cutter.
329
■ HOW TO SOL DE R COPPE R PI PE S & F I T T I NGS
1 2PLUMBING
Emery cloth
Clean the end of each pipe by sanding with an emery cloth. Clean the inside of each fitting by scouring with a wire
Ends must be free of dirt and grease to ensure that the solder brush or emery cloth.
forms a good seal.
3 4
Flux brush
Apply a thin layer of soldering paste (flux) to the end of Apply a thin layer of flux to the inside of the fitting.
each pipe using a flux brush. Soldering paste should cover
about 1" of pipe end. Don’t use too much flux.
330 T H E B O O K O F H O M E H O W -T O5 6 Fitting
PLUMBING
PipeAssemble each joint by inserting the pipe into the fitting so Use a clean dry cloth to remove excess flux before it is tight against the bottom of the fitting sockets. Twist each soldering the assembled fitting. fitting slightly to spread soldering paste.
7 8
Prepare the wire solder by unwinding 8” to 10” of wire from Open the gas valve and trigger the spark lighter to ignite the the spool. Bend the first 2” of the wire to a 90º angle. torch. Adjust the torch valve until the inner portion of the flame is 1” to 2” long. (continued)
331
9 Pipe
10
FittingPLUMBING
Pipe
Move the torch flame back and forth and around the pipe Heat the other side of the copper fitting to ensure that
and the fitting to heat the area evenly. heat is distributed evenly. Touch the solder to the pipe. The
solder will melt when the pipe is at the right temperature.
11 12
Lip of fitting
When the solder melts, remove the torch and quickly push Allow the joint to cool briefly, then wipe away excess
½" to ¾" of solder into each joint. Capillary action fills the joint solder with a dry rag.
with liquid solder. A correctly soldered joint should show a thin CAUTION: Pipes will be hot. If joints leak after water is turned
bead of solder around the lips of the fitting. on, disassemble and resolder.
332 T H E B O O K O F H O M E H O W -T O■ HOW TO SOL DE R BR A S S VA LV E S 1 2
PLUMBINGValves should be fully open during all stages of the To prevent valve damage, quickly heat the pipe and the soldering process. If a valve has any plastic or rubber parts, flanges of the valve, not the valve body. After soldering, cool remove them prior to soldering. the valve by spraying it with water.
■ HOW TO TA K E A PA R T SOL DE R E D JOI N T S 1 Fitting 2
Pipe
PipeTurn off the water and drain the pipes by opening the Use channel-type pliers to separate the pipes from highest and lowest faucets in the house. Light your torch. Hold the fitting. the flame tip to the fitting until the solder becomes shiny and begins to melt.
3 4
Remove old solder by heating the ends of the pipe with your Use emery cloth to polish the ends of the pipe down to bare torch. Use a dry rag to wipe away melted solder quickly. metal. Never reuse fittings. CAUTION: Pipes will be hot.
333
PUSH - F I T F I T T I NG S
A lso known as “push-to-connect,” push-fit fittings
have been around roughly since the turn of the
latest century. They were originally developed for
Push-fit fittings can be used on copper, CPVC,
and PEX-A and -B pipes. When used with PEX pipe,
a plastic sleeve is fitted inside the pipe and stiffens
naval use, which is an indicator of how reliable they the PEX to allow the fitting to hold tight. This plastic
are—when installed correctly and under the right sleeve must be removed from the push-fit fittings
circumstances. These are the height of ease-of-use when they are used with copper and CPVC. In every
in plumbing connections, requiring no soldering, case, the fittings themselves are generally rated at
chemicals such as glue or solvent, or even tools. about 200 psi and 200°F.PLUMBING
The fittings are manufactured with a ring of Still, cost may ultimately affect whether you
stainless-steel teeth pointed to allow the fitting to choose push-fit fittings; the fittings are far more
slide over the end of a pipe and secure it in place. An expensive than their more traditional counterparts.
EPDM rubber O-ring makes a watertight connection That’s why most homeowners and professionals tend
around the outside of the pipe, and the O-ring is pre- to use the fittings for small projects and repairs.
lubricated to ensure it seals on the surface of the pipe
and remains supple.
Stainless-steel teeth Plastic sleeve (PEX only)
Push-fit fittings may be used on
several types of supply pipes and can
even join dissimilar pipes in the same O-ring
Shown cutaway
run. The fittings freely spin on a pipe end,
making their application more versatile.
Given that you don’t need any tools to Push-fit fittings make a watertight seal with a EPDM rubber O-ring. A row of
install them, these are great options for stainless-steel teeth grab and hold the pipe in place. Plastic insert sleeves (right) are
tight spaces that would not allow for a employed only when the fitting is used with PEX and should be removed for copper or
soldering iron, torch, or other tools. CPVC joints.
Dos for Pushing Push-Fit Fittings Don’ts for Pushing Push-Fit Fittings
• Start with a clean cut. The fitting’s seal relies on • Never use a push-fit fitting in a system weatherized
solidly sitting on the end of the pipe. Use a copper with glycol, such as in a plumbed recreational
pipe cutter—not a saw—when cutting copper pipe for vehicle. The glycol may react with the O-ring
push-fit fittings, and cut PEX with a PEX tubing cutter. lubricant and damage the seal.
• Limit reuse. Although manufacturers regularly • Do not use push-fit fittings with any lubricants,
specify that these fittings can be reused four or five glues, solvents, Teflon tape, or other compounds.
times in some cases, most professionals tend to limit
• Don’t sand the end of copper pipe prior to installing
reuse to two or three times. There is concern that the
a push-fit fitting.
lubricant that helps the O-ring maintain a seal could
wear away and create leaks after too many reuses. • Never use push-fit fittings with PEX-AL-PEX
(PEX-A and PEX-B are fine).
• Ream carefully. Clean up the end of any pipe that
will be used with these fittings. Even a small burr • Don’t use the fittings for exterior applications where
can damage push-fit rubber O-rings. they’ll be consistently exposed to sunlight.
334 T H E B O O K O F H O M E H O W -T O
Push-fit fittings for copper
pipe are available as couplings,
Elbow elbows, tees, and even shutoff
valves. A special tool (some have
handles and some don’t) can be
purchased to make it easier to
disassemble push-fit joints.
Tee fitting
Disconnect tools
Threaded elbow
PLUMBING
Reducing
Ball valve coupling■ HOW TO I NSTA L L PUSH- F I T F I T T I NGS Tools & Materials ▸ 1 Pipe cutter Push-fit fitting Deburr tool or utility knife Depth gauge or ruler Marker Disconnect tool (optional) Cleanly cut the end of the pipe with a cutter meant for use on the pipe’s material. Clean up the cut end and deburr with the manufacturer’s tool. Use the manufacturer’s depth gauge or a ruler to mark the pipe with the proper fitting depth.
2
Remove the fittings’ plastic sleeve if you’re working with OPTION: If you need to remove the fitting for any reason, any pipe other than PEX. Slide the fitting onto the end of the slip the removal tool over the pipe, snug it to the bottom of pipe all the way until you reach the depth gauge mark. Pull on the fitting, and slowly pull the tool and the fitting off the pipe, the fitting to ensure it is securely fixed to the pipe. twisting both as you pull.
335
■ PE X M AT E R I A L SPLUMBING
PEX pipe is manufactured in red, white, and blue. The PEX combines the flexibility of plastic tubing with the
intention is to use red for hot water lines and blue for cold durability of rigid supply pipe. It is sold in coils of common
water. However, the color does not affect price, and you may supply-pipe diameters.
decide to use one color for the entire project.
A B C
¼" ½" ¾" 1"
PEX is connected to other water supply materials with Generally, you should use the same diameter PEX as is
transition fittings, including CPVC-to-PEX (A), copper-to-PEX (B), specified for rigid supply tubing, but in some “home run”
and iron-to-PEX (C). installations you can use 3⁄8" PEX where ½" rigid copper would
normally be used.
336 T H E B O O K O F H O M E H O W -T O■ PE X I NSTA L L AT ION C heck with your local plumbing inspector to verify that PEX is allowed in your municipality. PEX has been endorsed by all major plumbing codes in North tubing (either flexible water-heater connector tubing or rigid copper) at least 18” long; then join it to PEX with a transition fitting. America, but your municipality may still be using an • Do not install PEX in areas where there is a older set of codes. Follow the guidelines below when possibility of mechanical damage or puncture. installing PEX: Always fasten protective plates to wall studs that • Do not install PEX in aboveground exterior house PEX. applications, because it degrades quickly from • Always leave some slack in installed PEX lines UV exposure.
PLUMBING
to allow for contraction and in case you need to
• Do not use PEX for gas lines. cut off a bad crimp.
• Do not use plastic solvents or petroleum-based • Use the same minimum branch and distribution
products with PEX (they can dissolve the plastic). supply-pipe dimensions for PEX that you’d use
• Keep PEX at least 12" away from recessed for copper or CPVC, according to your local
light fixtures and other potential sources of plumbing codes.
high heat. • You can use push fittings to join PEX to itself or
• Do not attach PEX directly to a water heater. to CPVC or copper.
Make connections at the heater with metallic
General Codes for PEX
PEX has been endorsed for residential use by
all major building codes, although some municipal
codes may be more restrictive. The specific design
standards may also vary, but here are some
general rules:
• For PEX, maximum horizontal support spacing
is 32" and maximum vertical support spacing
18"
is 10'.
• Maximum length of individual distribution lines
is 60'.
• PEX is designed to withstand 210°F water for up
to 48 hours. For ongoing use, most PEX is rated
for 180°F water up to 100 pounds per square
inch of pressure.
• Directional changes of more than 90°F require a
guide fitting.
• A mid-story guide is required for most PEX
installations in walls. The guide should preventDo not connect PEX directly to a water heater. Use metal movement perpendicular to the pipe direction. connector tubes. Solder the connector tubes to the water heater before attaching PEX. Never solder metal tubing that is already connected to PEX lines.
337
Connectors for PEX systems
are not interchangeable and
all require specific crimping
or connecting tools. The most
common types you’ll find in
building centers today are:
(A) pinching tool with jaws that
snag a tab on a stainless-steel
ring, drawing the ring tight
when the tool is squeezed; (B)
stainless-steel sleeve crimping
tool that is similar to the full-
circle crimping tool (right) butPLUMBING
uses stainless-steel sleeves
with flared ends; (C) expansion
connectors with conical tips
that fit into the PEX and a nylon
union ring, then temporarily A C
expand it as a barbed fitting is
inserted, then squeezed tight B
as the memory in the PEX
causes it to shrink back to a
nonexpanded state.
A full-circle crimping tool
(A) compresses a crimping
ring (usually copper) onto the
PEX union to seal the joint. It
was the original system used
by most professionals before
C
the PEX options expanded into
more DIY-friendly systems.
Crimping tools and rings are
still used widely and are very
reliable. With any PEX system
you’ll need a tubing cutter
(B) for clean, square cuts,
and a go/no-go gauge (C)
A to test connectors to make
sure they are fitted properly
after installation.
B
C HOOSI NG PE X PI PE A N D CON N EC TOR S
D eciding on a connection method for your PEX
pipes can seem confusing as first, given that some
connectors can only work with certain types of PEX.
crimp fittings will work with any PEX pipe. The types
most commonly used in home plumbing are crimp
fittings and expansion fittings. Both are extremely
There are four possible connection types: push-to- reliable, but expansion fittings take a bit more practice
connect fittings (see page 334) will work with any PEX and expertise. They are also marginally more expensive,
pipe, compression fittings work only with PEX-AL- but the fittings themselves feature a larger internal
PEX, expansion connectors work only with PEX-A, and diameter, which translates to improved water flow.
338 T H E B O O K O F H O M E H O W -T O■ HOW TO M A K E PE X F U L L - C I RC L E C R I M P CON N E C T IONS 1 2
PLUMBINGCut the pipe to length, making sure to leave enough extra Inspect the cut end to make sure it is clean and smooth. material so the line will have a small amount of slack once the If necessary, deburr the end of the pipe with a sharp utility connections are made. A straight, clean cut is very important. knife. Slip a crimp ring over the end. For best results, use a tubing cutter.
3 4 5
Insert the barbed end of the fitting Fit the crimping tool with the Test the connection to make sure it into the pipe until it is snug against the appropriate head for the size pipe and is mechanically acceptable using a go/ cut edges. Position the crimp ring so fitting you’re crimping. Align the jaws no-go gauge. If the ring does not fit into it is 1⁄8” to ¼” from the end of the pipe, of the tool over the crimp ring (the ring the gauge properly, cut the pipe near the covering the barbed end of the fitting. should be exactly perpendicular to the connection and try again. Pinch the fitting to hold it in place. pipe) and squeeze the handles to apply strong, even pressure to the ring until you hear a click.
339
■ HOW TO M A K E STA I N L E S S - ST E E L SL E E V E PE X CON N EC T IONS
1 2 3PLUMBING
Mark and cut the PEX tubing (either Slip a stainless-steel sleeve onto the Insert the fitting or union into the
type A or type B), then cut it to length cut end of the PEX so it is firmly seated open end of the PEX to the required
using a tubing cutter. Hold the PEX firmly with the flared grommet-style end flush depth. Check to make sure the part
against the registration ridges in the tool against the end of the PEX. is properly seated and square to the
jaws to ensure a square cut, and then tubing.
squeeze firmly until the blade slices
through cleanly.
Wrap the jaws of the connector tool
4 around the sleeve, making sure you are
using the jaw opening of the correct
diameter (either ½" or ¾"). Squeeze
the tool handles together with even
pressure, keeping the sleeve centered
in the hole of the tool jaws. Squeeze until
the tool handles are as close together as
the tool will allow.
Test the sleeve with the go/no-go
gauge provided with the connector tool
to make sure it is fastened securely.
5
340 T H E B O O K O F H O M E H O W -T O■ HOW TO M A K E PE X PI NC H CON N E C T IONS 1 2
PLUMBINGPress the release button on the pinch connector tool Slip a pinch ring over the cut end of the PEX. Grasp the handle to unlock the tool, and test to make sure the ratcheting tab “knuckle” on the pinch ring in the ends of the tool jaws. action occurs when you squeeze the handles together. Partially tighten the ring to keep it from sliding, but do not fully tighten.
3 4
Insert the fitting or union into the PEX opening so it is fully OPTION: If you are not satisfied with the connection or seated. Adjust the pinch ring so it is parallel to the cut end of need to undo it for any reason, slip the pinch ring knuckle the PEX and 1⁄8” back from the tube end. With the pinch ring into the slot in the end of the pinch ring removal tool. Hold knuckle in the tool jaws, squeeze several times to further the PEX joint securely and twist the removal tool back and tighten the ring—four to six squeezes total is typical. On some forth until the ring snaps and can be removed easily. tool models, an on-board alert light will glow when you have achieved the right amount of torque. Release the pinch ring from the tool.
3 41
■ HOW TO M A K E PE X E X PA NSION CON N EC T IONS
1 2PLUMBING
Fit the expansion connector tool with the head that Slide the expansion ring onto the end of the PEX pipe
corresponds to the diameter of the fitting and PEX pipe. (PEX-A only) until you reach the stop at the end of the ring.
Lightly grease the head. The ring should be flush against the cut end of the tubing.
3 4
Insert the expansion tool head into the end of the PEX When the pipe and expansion sleeve are fully expanded,
pipe and begin opening and closing the expansions jaws. Push quickly remove the expansion tool head and slip the fitting
the PEX pipe onto the head as it widens until the edge of the into the end of the pipe. Allow the pipe to return to its original
PEX pipe is flush against the base of the expansion head. shape, firmly grabbing the fitting’s barbed end, before using.
342 T H E B O O K O F H O M E H O W -T O■ T I P S FOR WOR K I NG W I T H PE X
PLUMBINGPEX tubing hangers can be attached to framing members to Install a 2 × 4 brace between wall framing or floor or ceiling guide and support the semi-flexible tubing. joists to support in-line fittings, such as this two-port manifold.
Attach plastic corner guides if you are making a 90° turn Use a hole-saw slightly larger in diameter than the PEX to with the tubing. The guides smooth out the curve, help prevent drill access holes in framing for making tubing runs. Holes or the PEX from kinking, and keep it contained too. pairs of holes should be at least 1” from the edges of framing members and at least 1” apart.
Attach nail protector plates to the
edges of any framing members the
PEX passes through. To keep them
manageable, use plastic ties to secure
parallel tubes together.
TIP: Leave some slack in the PEX lines
so they can expand or contract slightly
without stressing the connections.
343
R IG I D PL A ST IC PI PE
C ut rigid ABS, PVC, or CPVC plastic pipes with
a tubing cutter or with any saw. Cuts must be
straight to ensure watertight joints.
Rigid plastics are joined with plastic fittings and
solvent cement. Use a solvent cement that is made for
the type of plastic pipe you are installing. For example,
do not use ABS solvent on PVC pipe. Some solvent
cements, called “all-purpose” or “universal” solvents,PLUMBING
may not comply with local plumbing codes.
Solvent cement hardens in about 30 seconds, so
test-fit all plastic pipes and fittings before cementing
the first joint. For best results, the surfaces of plastic
pipes and fittings should be dulled with emery cloth
and liquid primer before they are joined. However,
there are several new self-priming cements on the
market that eliminate the need for a separate primer.
These save time, effort, and expense.
Liquid solvent cements and primers are toxic and
flammable. Provide adequate ventilation when fitting
plastics, and store the products away from any source
of heat.
Tools & Materials ▸ Solvent welding is a chemical bonding process used to
permanently join PVC pipes and fittings. The primer is always
purple but may not be needed if you use a self-priming
Tape measure Fittings cement.
Felt-tipped pen Emery cloth
Tubing cutter Plastic pipe primer
(or miter box Solvent cement
or hacksaw) Rag
Utility knife Petroleum jelly
Channel-type pliers Eye & ear protection
Gloves Work gloves
Plastic pipe
Primer and solvent cement are specific to the plumbing
material being used. Avoid using all-purpose or multipurpose
products. Light- to medium-body cements are appropriate for
DIYers as they allow the longest working time and are easiest
to use. When working with large pipe, 3 or 4" in diameter, buy
a large-size can of cement, which has a larger dauber. If you
use the small dauber (which comes with the small can), you
may need to apply twice, which will slow you down and make
connections difficult. (The smaller can of primer is fine for
any other size pipe, since there’s no rush in applying primer.)
Cement (though not primer) goes bad in the can within a
month or two after opening, so you may need to buy a new
can for a new project.
344 T H E B O O K O F H O M E H O W -T O■ HOW TO CU T R IG I D PL A ST IC PI PE Sanitary tee cut away to show depth of pipe
Elbow cut away to show depth of pipe
Fitting socket
Fitting socket
PLUMBING
Length of pipeFind the length of plastic pipe needed by measuring between the bottoms of the fitting sockets (fittings shown in cutaway). Mark the length on the pipe with a felt-tipped pen.
Plastic tubing cutters do a fast, The best cutting tool for PVC and A ratcheting plastic-pipe cutter can neat job of cutting. They are not some other plastic pipe is a power miter cut smaller diameter PVC and CPVC pipe interchangeable with metal tubing saw with a fine tooth woodworking blade. in a hurry. cutters and don’t work on larger- diameter pipe.
345
■ HOW TO CE M E N T PVC PI PE
1 2PLUMBING
Fitting sockets
Remove rough burrs on cut ends of plastic pipe using a Test-fit all pipes and fittings. Pipes should fit tightly against
utility knife or deburring tool (inset). the bottom of the fitting sockets.
3 4
Mark the depth of the fitting sockets on the pipes. Apply a light coat of plastic pipe primer to the ends of
Take pipes as well as key marks where needed to maintain the pipes and to the insides of the fitting sockets. Primer dulls
positioning of pipe and fittings apart. Clean the ends of the glossy surfaces and ensures a good seal. (Skip this step if using
pipes and fitting sockets with emery cloth. a self-priming cement.)
346 T H E B O O K O F H O M E H O W -T O5 6
PLUMBINGSolvent-cement each joint by applying a thick coat of Quickly position the pipe and fitting so that the alignment solvent cement to the end of the pipe. Apply a thin coat marks are offset by about 2”. Force the pipe into the fitting of solvent cement to the inside surface of the fitting socket. until the end fits flush against the bottom of the socket. Work quickly: solvent cement hardens in about 30 seconds.
7 8
Spread solvent by twisting the pipe until the marks are Wipe away excess solvent cement with a rag. Do not aligned. Hold the pipe in place for about 20 seconds to prevent disturb the joint for 30 minutes after gluing. the joint from slipping.
3 47
SH U TOF F VA LV E S
W orn-out shutoff valves or supply tubes can cause
water to leak underneath a sink or other fixture.
First, try tightening the fittings with an adjustable
Tools & Materials ▸
wrench. If this does not fix the leak, replace the Hacksaw Felt-tipped pen
shutoff valves and supply tubes. Tubing cutter Shutoff valves
Shutoff valves are available in several fitting types. Adjustable wrench Supply tubes
For copper pipes, valves with compression-type fittings Tubing bender Pipe joint compoundPLUMBING
are easiest to install. For plastic pipes, use grip-type
valves. For galvanized steel pipes, use valves with
female threads.
Older plumbing systems often were installed
without fixture shutoff valves. When repairing or
replacing plumbing fixtures, you may want to install
shutoff valves if they are not already present.
PB plastic
Braided steel
Chromed brass
CPVC plastic
Chromed copper
Vinyl mesh
Shutoff valves allow you to shut off the water to an Supply tubes are used to connect water pipes to faucets,
individual fixture so it can be repaired. They can be made toilets, and other fixtures. They come in 12", 20", and 30"
from durable chromed brass or lightweight plastic. Shutoff lengths. PB plastic and chromed copper tubes are inexpensive.
valves come in ½" and ¾" diameters to match common water Braided steel and vinyl mesh supply tubes are easy to install.
pipe sizes.
348 T H E B O O K O F H O M E H O W -T O■ HOW TO I NSTA L L SH U TOF F VA LV E S & SU PPLY T U BE S 1 2 3 Coupling nut Compression ring
PLUMBING
Shutoff
valve
Compression
Soldered ring
joints
Supply
pipes
Compression
nutTurn off water at the main shutoff Compression nut valve. Remove old supply pipes. If pipes are soldered copper, cut them off Apply pipe joint compound to just below the soldered joint using a Slide a compression nut and a the threads of the shutoff valve hacksaw or tubing cutter. Make sure the compression ring over the copper water or compression nut. Screw the cuts are straight. Unscrew the coupling pipe. Threads of the nut should face the compression nut onto the shutoff valve nuts and discard the old pipes. end of the pipe. and tighten with an adjustable wrench.
4 5 Fixture 6 tailpiece Coupling nut
Sprayer
tube
Sprayer
Compression
hose
nut
Shutoff
valveBend the chromed copper supply Position the supply tube between Attach the bell-shaped end of the tube to reach from the tailpiece of the the fixture tailpiece and the shutoff supply tube to the fixture tailpiece with a fixture to the shutoff valve using a tubing valve, and mark the tube to length. Cut coupling nut, then attach the other end bender. Bend the tube slowly to avoid the supply tube with a tubing cutter. to the shutoff valve with a compression kinking the metal. ring and nut. Tighten all fittings with an adjustable wrench.
3 49
COM PR E S SION F I T T I NG S Compression nut Compression ring
C ompression fittings are used to make connections
that may need to be taken apart. Compression
fittings are easy to disconnect and are often used to
install supply tubes and fixture shutoff valves. Use
compression fittings in places where it is unsafe or
difficult to solder, such as in crawl spaces.
Compression fittings are used most often withPLUMBING
flexible copper pipe. Flexible copper is soft enough to
allow the compression ring to seat snugly, creating a
watertight seal. Compression fittings also may be used
to make connections with Type M rigid copper pipe.
Compression
Compression nut ring Copper pipe
Tools & Materials ▸
This compression fitting (shown in cutaway) shows how a
threaded compression nut forms a seal by forcing the compression
Felt-tipped pen Brass compression
ring against the copper pipe. The compression ring is covered with
Tubing cutter fittings pipe joint compound before assembly to ensure a perfect seal.
or hacksaw Pipe joint compound
Adjustable wrenches or Teflon tape
■ WHOW TO AT TACH SU PPLY T U BE S TO F I X T U R E SH U TOF F VA LV E S
I T H COM PR E S SION F I T T I NG S
1 2 Compression
nut 3
Compression
ring
Flexible copper
supply tube
Bend flexible copper supply tube Slide the compression nut and then Apply a small amount of pipe
and mark to length. Include ½" for the the compression ring over the end of the joint compound to the threads to
portion that will fit inside valve. Cut pipe. The threads of the nut should face lubricate them.
the tube. the valve.
350 T H E B O O K O F H O M E H O W -T O4 5 6
Socket
PLUMBINGInsert the end of the pipe into the Slide the compression ring and nut Tighten the compression nut with fitting so it fits flush against the bottom against the threads of the valve. Hand adjustable wrenches. Do not overtighten. of the fitting socket. tighten the nut onto the valve. Turn on the water and watch for leaks. If the fitting leaks, tighten the nut gently.
■ HOW TO JOI N T WO COPPE R PI PE S W I T H A COM PR E S SION U N ION F I T T I NG
1 2 3 Compression nut
Compression
ring
UnionSlide compression nuts and rings Apply a layer of pipe joint Hold the center of the union over the ends of pipes. Place a threaded compound or Teflon tape to the union’s fitting with an adjustable wrench and union between the pipes. threads, then screw compression nuts use another wrench to tighten each onto the union. compression nut one complete turn. Turn on the water. If the fitting leaks, tighten the nuts gently.
3 51
HOW TO R E MOV E A TOI L E T
1 2
Coupling
nutPLUMBING
Stop
valve
Remove the old supply tube. First, turn off the water at Grip each tank bolt nut with a box wrench or pliers and
the stop valve. Flush the toilet, holding the handle down for loosen it as you stabilize each tank bolt from inside the tank
a long flush, and sponge out the tank. Use a wet/dry vac to with a large slotted screwdriver. If the nuts are stuck, apply
clear any remaining water out of the tank and bowl. Unthread penetrating oil to the nut and let it sit before trying to remove
the coupling nut for the water supply below the tank using them again. You may also cut the tank bolts between the
channel-type pliers. tank and the bowl with an open-ended hacksaw. Remove and
discard the tank.
3 Prying Up Wax Rings ▸
Removing an old wax ring is one of the more
disgusting jobs you’ll encounter in the plumbing
universe (the one you see here is actually in relatively
good condition). Work a stiff putty knife underneath
Remove the nuts that hold the bowl to the floor. the plastic flange of the ring (if you can) and start
First, pry off the bolt covers with a screwdriver. Use a socket scraping. In many cases the wax ring will come off in
wrench, locking pliers, or your channel-type pliers to loosen chunks. Discard each chunk right away—they stick
the nuts on the tank bolts. Apply penetrating oil and let it sit if to everything. If you’re left with a lot of residue, scrub
the nuts are stuck, then take them off. As a last resort, cut the with mineral spirits. Once clean, stuff a rag-in-a-bag
bolts off with a hacksaw by first cutting down through one side in the drain opening to block sewer gas.
of the nut. Tilt the toilet bowl over and remove it.
352 T H E B O O K O F H O M E H O W -T OHOW TO I NSTA L L A TOI L E T 1 Installation Tip ▸
PLUMBING
If you will be replacing your toilet flange or ifClean and inspect the old closet flange. Look for breaks your existing flange can be unscrewed and moved, or wear. Also inspect the flooring around the flange. If either orient the new flange so the slots are parallel to the the flange or floor is worn or damaged, repair the damage. wall. This allows you to insert bolts under the slotted Use a rag and mineral spirits to completely remove residue areas, which are much stronger than the areas at the from the old wax ring. Place a rag-in-a-bag into the opening to ends of the curved grooves. block odors.
2 3
Insert new tank bolts (don’t reuse old ones) into the Remove the wax ring and apply it to the underside of the openings in the closet flange. Make sure the heads of the bolts bowl, around the horn. Remove the protective covering. Do not are oriented to catch the maximum amount of flange material. touch the wax ring. It is very sticky. Remove the rag-in-a-bag. If To firmly hold the bolts upright, slide on the plastic washers you have an older 4” flange, place the ring on the flange rather and press them down. than the toilet to make sure it is centered. (continued)
353
4 5 Spud nut
Spud washerPLUMBING
Lower the bowl onto the flange, taking care not to disturb Install the flush valve. Some tanks come with a flush valve
the wax ring. The holes in the bowl base should align perfectly and a fill valve preinstalled. For models that do not have this,
with the tank bolts. Add a washer and tighten a nut on each insert the flush valve through the tank opening and tighten
bolt. Hand tighten each nut and then use channel-type pliers to a spud nut over the threaded end of the valve. Place a foam
further tighten the nuts. Alternate back and forth between nuts spud washer on top of the spud nut.
until the bowl is secure. Do not overtighten.
6 7
Intermediate nut goes
between tank and bowl
Threaded
fill valve
shank
Adjust the fill valve as directed by the manufacturer to set With the tank lying on its back, thread a rubber washer
the correct tank water level height and install the valve inside onto each tank bolt and insert it into the bolt holes from inside
the tank. Hand tighten the nylon lock nut that secures the the tank. Then, thread a brass washer and hex nut onto the
valve to the tank (inset photo) and then tighten it further with tank bolts from below and tighten them to a quarter turn past
channel-type pliers. hand tight. Do not overtighten.
354 T H E B O O K O F H O M E H O W -T O8 9
PLUMBINGIntermediate nut
Position the tank on the bowl, spud washer on the You may stabilize the bolts with a large slotted screwdriver opening, and bolts through the bolt holes. Put a rubber washer, from inside the tank, but tighten the nuts, not the bolts. You followed by a brass washer and a wing nut, on each bolt and may press down a little on a side, the front, or the rear of tighten these up evenly. the tank to level it as you tighten the nuts by hand. Do not overtighten and crack the tank. The tank should be level and stable when you’re done. Do not overtighten.
10 11
Hook up the water supply by connecting the supply tube to Attach the toilet seat by threading the plastic or brass bolts the threaded fill valve with the coupling nut provided. Turn on provided with the seat through the openings on the back of the water and test for leaks. Do not overtighten. the rim and attaching nuts.
355
TOI L E T: C L E A R I NG C LOG S
T he toilet is clogged and has overflowed. Have
patience. Now is the time for considered action.
A second flush is a tempting but unnecessary
If the tub, sink, and toilet all back up at once, the
branch drainline that serves all the bathroom fixtures
is probably blocked and your best recourse is to call a
gamble. First, do damage control. Mop up the water drain clearing service.
if there’s been a spill. Next, consider the nature of
the clog. Is it entirely “natural” or might a foreign
object be contributing to the congestion? Push aPLUMBING
natural blockage down the drain with a plunger. A Tools & Materials ▸
foreign object should be removed, if possible, with
a closet auger. Pushing anything more durable than Towels Plunger with foldout
toilet paper into the sewer may create a more serious Closet auger skirt (force cup)
blockage in your drain and waste system.
A blockage in the toilet bowl leaves
flush water from the tank nowhere to go
but on the floor.
356 T H E B O O K O F H O M E H O W -T O
Drain Clearers ▸
The home repair marketplace is filled with gadgets
and gimmicks, as well as well-established products,
that are intended to clear drains of all types. Some
are caustic chemicals, some are natural enzymes,
others are more mechanical in nature. Some help,
some are worthless, some can even make the
problem worse. Nevertheless, if you are the type of
homeowner who is enamored with new products
PLUMBING
and the latest solutions, you may enjoy testing
out new drain cleaners as they become available.
In this photo, for example, you’ll see a relatively
new product that injects blasts of compressed CO2
directly into your toilet, sink, or tub drain to dislodge
clogs. It does not cause any chemicals to enter the
waste stream, and the manufacturers claim the CO2
blast is very gentle and won’t damage pipes. As with
any new product, use it with caution. But if a plungerThe trap is the most common catching spot for toilet clogs, or a snake isn’t working, it could save you the cost of Once the clog forms, flushing the toilet cannot generate a plumber’s house call. enough water power to clear the trap, so flush water backs up. Traps on modern 1.6-gallon toilets have been redesigned to larger diameters and are less prone to clogs than the first generation of 1.6-gallon toilets.
Plunger Force cup
Not all plungers were created equal. The standard plunger (left) is simply an inverted rubber cup and is used to plunge sinks, tubs, and showers. The flanged plunger, also called a force cup, is designed to get down into the trap of a toilet drain. You can fold the flange up into the flanged plunger cup and use it as a standard plunger.
357
■ HOW TO PLU NG E A C L OGG E D TOI L E T
1 Force Cups ▸
A flanged plunger (force cup) fits into the mouth
of the toilet trap and creates a tight seal so you can
build up enough pressure in front of the plunger to
dislodge the blockage and send it on its way.PLUMBING
Plunging is the easiest way to remove “natural” blockages.
Take time to lay towels around the base of the toilet and
remove other objects to a safe, dry location, since plunging
may result in splashing. Often, allowing a very full toilet to sit
for 20 or 30 minutes will permit some of the water to drain to a
less precarious level.
2 3
There should be enough water in the bowl to completely If you force enough water out of the bowl that you are
cover the plunger. Fold out the skirt from inside the plunger to unable to create suction with the plunger, put a controlled
form a better seal with the opening at the base of the bowl. amount of water in the bowl by lifting up on the flush valve in
Pump the plunger vigorously half-a-dozen times, take a rest, the tank. Resume plunging. When you think the drain is clear,
and then repeat. Try this for four to five cycles. you can try a controlled flush, with your hand ready to close
the flush valve should the water threaten to spill out of the
bowl. Once the blockage has cleared, dump a five-gallon pail of
water into the toilet to blast away any residual debris.
358 T H E B O O K O F H O M E H O W -T O■ HOW TO C L E A R C L OG S W I T H A C L OSE T AUG E R 1 Closet Augers ▸ A closet auger is a semirigid cable housed in a tube. The tube has a bend at the end so it can be snaked through a toilet trap (without scratching it) to Protective snag blockages. rubber boot
PLUMBINGPlace the business end of the auger firmly in the bottom of the toilet bowl with the auger tip fully withdrawn. A rubber sleeve will protect the porcelain at the bottom bend of the auger. The tip will be facing back and up, which is the direction the toilet trap takes.
2 3
Rotate the handle on the auger housing clockwise as you Fully retract the auger until you have recovered the object. push down on the rod, advancing the rotating auger tip up into This can be frustrating at times, but it is still a much easier task the back part of the trap. You may work the cable backward than the alternative—to remove the toilet and go fishing. and forward as needed, but keep the rubber boot of the auger firmly in place in the bowl. When you feel resistance, indicating you‘ve snagged the object, continue rotating the auger counterclockwise as you withdraw the cable and the object.
359
I NSTA L L I NG BAT H T U B S
1 2PLUMBING
Prepare for the new tub. Inspect and remove old or Check the subfloor for level—if it is not level, use pour-on
deteriorated wall surfaces or framing members in the tub area. floor leveler compound to correct it (ask at your local flooring
With today’s mold-resistant wallboard products, it makes extra store). Make sure the supply and drain pipes and the shutoff
sense to go ahead and strip off the old alcove wallcoverings valves are in good repair and correct any problems you
and ceiling down to the studs so you can replace them. This encounter. If you have no bath fan in the alcove, now is the
also allows you to inspect for hidden damage in the wall and perfect time to add one.
ceiling cavities.
3 4
Faucet body
Heatproof
Riser tube mat
Check the height of the crossbraces for the faucet body Begin by installing the new water supply plumbing.
and the showerhead. If your family members needed to Measure to determine the required height of your shower riser
stoop to use the old shower, consider raising the brace for tube and cut it to length. Attach the bottom of the riser to the
the showerhead. Read the instructions for your new faucet/ faucet body and the top to the shower elbow.
diverter and check to see that the brace for the faucet body
will conform to the requirements (this includes distance from
the surround wall as well as height). Adjust the brace locations
as needed.
360 T H E B O O K O F H O M E H O W -T O5 6
PLUMBINGAttach the faucet body to the cross brace with pipe Slide the bathtub into the alcove. Make sure tub is flat on hanger straps. Then, attach supply tubing from the stop valves the floor and pressed flush against the back wall. If your tub to the faucet body, making sure to attach the hot water to the did not come with a tub protector, cut a piece of cardboard to left port and cold to the right port. Also secure the shower line the tub bottom, and tape pieces of cardboard around the elbow to its cross brace with a pipe strap. Do not attach the rim to protect the finish from shoes and dropped tools. shower arm yet.
7 8
Mark locations for ledger boards. To do this, trace the Install 1 × 4 ledger boards. Drive two or three 3”-galvanized height of the top of the tub’s nailing flange onto the wall studs deck screws through the ledger board at each stud. All three in the alcove. Then remove the tub and measure the height of walls should receive a ledger. Leave an open space in the wet the nailing flange. Measure down this same amount from your wall to allow clearance for the DWO (drain-waste-overflow) kit. flange lines and mark the new ledger board location. Measure to see whether the drain will line up with the tub’s DWO. If not, you may need to cut and reassemble the drain.
(continued)
3 61
9 10
Drain strainerPLUMBING
Install the drain-waste-overflow pipes before you install Thread the male-threaded drain strainer into the
the tub. Make sure to get a good seal on the slip nuts at the female-threaded drain waste elbow. Wrap a coil of plumber’s
pipe joints. Follow the manufacturer’s instructions to make putty around the drain outlet underneath the plug rim first.
sure the pop-up drain linkage is connected properly. Make sure Hand tighten only.
rubber gaskets are positioned correctly at the openings on the
outside of the tub.
11 12
Attach the overflow coverplate, making sure the pop-up Working with a helper, place the tub in position, taking
drain controls are in the correct position. Tighten the mounting care not to bump the DWO assembly. If the DWO assembly
screws that connect to the mounting plate to sandwich does not line up with the drainpipe, remove the tub and adjust
the rubber gasket snugly between the overflow pipe flange the drain location. Many acrylic, fiberglass, and steel tubs will
and the tub wall. Then, finish tightening the drain strainer have a much firmer feeling if they are set in a bed of sand-mix
against the waste elbow by inserting the handle of a pair of concrete. Check manufacturer’s instructions, and pour concrete
pliers into the strainer body and turning. or mortar as needed. Set the tub carefully back in the alcove.
362 T H E B O O K O F H O M E H O W -T O13 14
PLUMBINGAttach the drain outlet from the DWO assembly to the drain Drive a 11⁄2” galvanized roofing nail at each stud location, P-trap. This is the part of the job where you will appreciate that just over the top of the tub’s nailing flange. The nail head you spent the time to create a roomy access panel for the should pin the flange to the stud. Be careful here—an errant tub plumbing. Test the drain and overflow to make sure they blow or overdriving can cause the enameled finish to crack don’t leak. Also test the water supply plumbing, temporarily or craze. Option: You may choose to drill guide holes and nail attaching the handles, spout, and shower arm so you can through the flange instead. operate the faucet and the diverter.
15 16
Install the wallcoverings and tub surround. You can Install fittings. First, thread the shower arm into the shower also make a custom surround from tileboard or cementboard elbow and attach the spout nipple to the valve assembly. Also and tile. attach the shower head and escutcheon, the faucet handle/ diverter with escutcheon, and the tub spout. Use thread lubricant on all parts.
363
I NSTA L L I NG SL I DI NG T U B DOOR S
C urtains on your bathtub shower are a hassle.
If you forget to tuck them inside the tub, water
flows freely onto your bathroom floor. If you forget to
glass, clear, mirrored, tinted, or patterned glass.
Doors can be installed on ceramic tile walls or onto a
fiberglass tub surround.
slide them closed, mildew sets up shop in the folds.
And every time you brush against them, they stick to
your skin. Shower curtains certainly don’t add much Tools & Materials ▸
elegance or charm to a dream bath. Neither does aPLUMBING
deteriorated door. Clean up the look of your bathroom, Measuring tape Marker
and even give it an extra touch of elegance, with a new Pencil Masonry bit for tile wall
sliding tub door. Hacksaw Phillips screwdriver
When shopping for a sliding tub door, you have a Miter box Caulk gun
choice of framed or frameless. A framed door is edged Level Masking tape
in metal. The metal framing is typically aluminum Drill Silicone sealant & remover
but is available in many finishes, including those that Center punch Tub door kit
resemble gold, brass, or chrome. Glass options are also Razor blade Protective equipment
plentiful. You can choose between frosted or pebbled
A sliding tub door framed in aluminum gives the room a sleek, clean look and is just one of the available options. A model like this fits into
a 60" alcove, so it can replace a standard tub, as long as you can provide access to the plumbing and an electrical connection.
364 T H E B O O K O F H O M E H O W -T O■ HOW TO I NSTA L L SL I DI NG T U B DOOR S 1 2
PLUMBINGRemove the existing door and inspect the walls. Use a Measure the distance between the finished walls razor blade to cut sealant from tile and metal surfaces. Do not along the top of the tub ledge. Refer to the manufacturer’s use a razor blade on fiberglass surfaces. Remove remaining instructions for figuring the track dimensions. For the product sealant by scraping or pulling. Use a silicone sealant remover seen here, 3⁄16” is subtracted from the measurement to to remove all residue. Remove shower curtain rods, if present. calculate the track dimensions. Check the walls and tub ledge for plumb and level.
3 4
Using a hacksaw and a miter box, carefully cut the track Place a wall channel against the wall with the longer to the proper dimension. Center the track on the bathtub ledge side out and slide into place over the track so they overlap. with the taller side out and so the gaps are even at each end. Use a level to check the channel for plumb, and then mark Tape into position with masking tape. the locations of the mounting holes on the wall with a marker. Repeat for the other wall channel. Remove the track. (continued)
365
5 6PLUMBING
Drill mounting holes for the wall channel at the marked Apply a bead of silicone sealant along the joint between
locations. In ceramic tile, nick the surface of the tile with a the tub and the wall at the ends of the track. Apply a minimum
center punch, use a 1⁄4" masonry bit to drill the hole, and then 1
⁄4" bead of sealant along the outside leg of the track underside.
insert the included wall anchors. For fiberglass surrounds, use
a 1⁄8" drill bit; wall anchors are not necessary.
7 8
Header
Wall
channel
Position the track on the tub ledge and against the wall. Cut and install the header. At a location above the tops
Attach the wall channels using the provided screws. Do not of the wall channels, measure the distance between the
use caulk on the wall channels at this time. walls. Refer to the manufacturer’s instructions for calculating
the header length. For the door seen here, the length is the
distance between the walls minus 1⁄16". Measure the header
and carefully cut it to length using a hacksaw and a miter box.
Slide the header down on top of the wall channels until seated.
366 T H E B O O K O F H O M E H O W -T O9 10
Roller
PLUMBINGMount the rollers in the roller mounting holes. To begin, use Carefully lift the inner panel by the sides and place the second-from-the-top roller mounting holes. Follow the the rollers on the inner roller track. Roll the door toward the manufacturer’s instructions for spacer or washer placement shower end of the tub. The edge of the panel should touch and orientation. both rubber bumpers. If it doesn’t, remove the door and move the rollers to different holes. Drive the screws by hand to prevent overtightening.
11 12
Lift the outer panel by the sides with the towel bar facing Apply a bead of clear silicone sealant to the inside seam out from the tub. Place the outer rollers over the outer roller of the wall and wall channel at both ends and to the U-shaped track. Slide the door to the end opposite the shower end of joint of the track and wall channels. Smooth the sealant with a the tub. If the door does not contact both bumpers, remove the fingertip dipped in water. door and move the rollers to different mounting holes.
3 67
G L A S S -WA L L SHOW E R
O ne method for creating a quick shower stall is
with a glass-wall kit, ideal for small bathrooms.
It tucks neatly into the corner of your bathroom and
can make use of either a custom-built shower pan or a
prefabricated shower pan like that commonly used in
framed-in alcoves. Many such showers come with the
base pan as part of the kit, while with others you willPLUMBING
need to buy or build a separate shower pan.
The kit we’ve used to demonstrate a glass-wall
shower installation includes the shower pan, three wall
pieces (two flat panels and a corner shelf/connector
unit), and the glass panels and frames for the sliding
door. All connectors and hardware are included, but
this isn’t the case with all such kits. When buying a
shower kit, always examine the components and read
the instructions carefully to
see if additional parts and materials are needed.
The key to smooth installation with a wall-
kit shower is making sure the wall panels, frames,
and shower pan fit squarely in the corners and against
the existing walls. Walls that are out of square or not
perfectly flat can complicate this job, so correcting
faulty walls is time well spent if you’re installing a
glass-wall shower.
Any shower kit will require very diligent and
careful sealing of the joints using siliconized latex
caulk and silicone sealant. Do not rush this step, as it
is crucial to achieving a workable, leak-free shower.
Tools & Materials ▸
Glass-wall shower Drill with bits & Siliconized latex Masking tape
kit with shower hole saw caulk Mineral spirits
pan Straightedge Caulk gun Clean cloths
Tape measure Utility knife Carpenter’s square Plastic wall anchors
Pencil or marker Silicone sealant Hammer Ear & eye protection
4' level Wall (panel) Center punch Work gloves
adhesive Phillips screwdriver
368 T H E B O O K O F H O M E H O W -T O■ HOW TO I NSTA L L A G L A S S -WA L L SHOW E R 1 2
PLUMBINGPrepare the floor drain and install a prefabricated shower pan in the corner of the room. Make sure the outside diameter of the drain pipe matches the requirements of the shower pan (ours required a 23⁄8” outside diameter for the drain pipe). The shower pan must sit perfectly level on the floor and tight against the wall studs on the two adjoining walls for the installation to proceed smoothly.
3 Draw centerlines along the top of the outer thresholds of the shower pan. Position one of the metal wall channels vertically against the wall, so the bottom edge is centered on the centerline. Use a level to adjust the wall channel for plumb, then mark the mounting-hole locations on the wall through the holes in the wall channel.
Drill holes and drive plastic wall anchors for the metal 5 shower channels. The plastic wall anchors are included in most shower kits.
4
Fill the gaps between the shower base and the wall with
siliconized latex caulk. Install the other wall channel in the same
way, and seal the remaining gap between the shower pan and
the wall. Lightly sand the top face of the shower pan curbs
with the sandpaper included in the kit. This will create a betterPosition the wall channels in place and secure them to bonding surface when you seal the pan at the end of the project. the wall with mounting screws driven through the mounting holes and into the wall anchors. (continued)
369
6 7 8PLUMBING
Prepare the walls in whatever manner To prepare the side wall that will Use the template to mark the opening
recommended by the kit instructions. Test- contain the plumbing fixtures, cut a on the wall panel that will hold the
fit the side panels and the corner panel cardboard template to the same size as shower plumbing fixtures, then use
by taping them in place temporarily with the wall panel and place the template an appropriately sized hole saw to cut
masking tape, with the shiny side of the against the wall. Mark the location of openings in the wall panel. Make sure
panels facing out. The wall panels should the shower and faucet on the template. to align the wall panel correctly when
butt against the wall channels and rest flat Make an X against this side of the marking: the shiny side will face into
against the shower-pan curbs. If the wall cardboard for reference. Remove the the shower.
panels don’t line up correctly, it indicates cardboard template, then use a utility
that the wall channels are out of plumb knife to cut away openings for the
or the shower pan is not level. The corner plumbing stub-outs on the template.
panel should slightly overlap the side wall Test-fit the cardboard template against
panels, by about ½". Some trimming may the wall, making sure the plumbing pipes
be necessary if the overlap is greater. fit correctly.
9a 9b 9c
Beginning with the panel without plumbing cutouts, spread a continuous ¼" bead of panel adhesive along the four edges
of the back of the wall panel, no closer than 2" to the edges. Leave gaps at the ends so air can escape when you press the panels
against the wall. Also apply an S-shaped continuous bead to the center of the panel. Position the panel against the wall so the bottom
rests firmly against the shower-pan curb and side edges are against the wall channel and the corner of the room. Press the panel
against the wall firmly, and smooth it with even hand pressure until the panel is perfectly flat. Repeat with the wall that has plumbing
cutouts, making sure to apply a bead of panel adhesive around the cutouts. Finally, apply panel adhesive to the back of the corner
panel and press it into place. (Some shower models may have a connecting rod that joins the corner panel to the shower-pan unit.) If
any excess adhesive has squeezed out around the edges of the panel, clean it away with a rag moistened with mineral spirits.
370 T H E B O O K O F H O M E H O W -T O
Following the kit instructions, begin10 assembling the doorframes. With our kit, the first step is to attach the center guide to the bottom rail using the screws included with the kit.
PLUMBING
Stand the sliding door panels11 upright so the hanging brackets are at the top. Install the rollers on the same side of the door panels as the door stops.
Most shower kits have both stationary12 glass panels and sliding panels. Begin by installing the first stationary panel by inserting it into the wall channel so the roller channel at the side of the top rail is facing inside the shower stall. Now insert the sliding door panel on this side, so that the rollers engage the roller channel inside the top rail. Repeat this step with the opposite-side stationary panel and sliding door panel. Secure the top and bottom rails of the glass panels to the side channels and to one another using the corner connectors included with the kit.
(continued)
371
Install the seal strips on the back
of both sliding door panels, as per the
kit instructions. These pliable strips will
13
allow the door to form a watertight seal
against the stationary panels.PLUMBING
Make small adjustments to the entire
assembly to center it on the top face
of the shower pan curbs. Once you’ve 14
positioned it correctly, so that the entire
unit is plumb and the bottoms of the
stationary panels are flat and level on
the shower pan, drill holes in the frame
through the adjustment holes in the
glass frames and secure the unit to the
wall channels with the provided screws.
Test the doors and, if necessary, make
small adjustments by loosening and then
reattaching the roller screws at the top
of the doors. Allow the shower unit to sit
in place for 12 hours before beginning
the waterproofing step.
372 T H E B O O K O F H O M E H O W -T O
Waterproofing the shower requires15 the use of two different but similar- sounding products: siliconized latex caulk and silicone sealant. First, apply siliconized caulk to the seams between the wall panels and corner panel, between the wall panels and the metal wall channels, the seam where the wall panels and corner panel meet the shower pan, and along the tops of the wall panels. Apply silicone sealant to the heads of all screws in the upright panel frames. From inside of the shower, apply
PLUMBING
silicone sealant along the seams where
the bottom rails lie on the shower pan
curb and along the bottoms of the wall
channels and glass panel upright frames.
Also apply silicone sealant around the
center guide. Apply silicone sealant
around the joint where the bottom rails
butt up against the bottom connector.
Finally, apply sealant to the heads of any
exposed screws.
Let the caulked and sealed seams16 dry completely. To complete your shower, make the plumbing hookups of the shower faucet spray head and the shower valve. Test the shower to check for leaks.
373
C U R BL E S S SHOW E R
W hether it’s part of a complete “wet room,” or
installed as a standalone feature, a curbless
shower combines easy access for those with limited
we used for this project is typical of the prefab curbless
pan construction; it can support 1,100 pounds even
though the pan itself weighs less than 70 pounds. It
mobility, convenience for other users, and a look that sits right on floor joists, with the addition of blocking
is trendy, sophisticated, and attractive. The trick to to support the area around the drain, and to provide
installing one of these water features is to ensure the nailing surfaces around the edges.
moisture stays inside the shower. Kits like these offer advantages beyond the ease
Once upon a time, creating a reliably waterproof of installation and a thoughtful configuration of parts.PLUMBING
enclosure for a curbless shower was no small chore. Usually, the plumbing can be completely adjusted and
It meant putting a lot of work into creating a custom connected from above, so you won’t need to work in
shower pan. This kind of project was usually above the basement or a crawl space, or open up a first-
the skill level or desire of the weekend DIYer, and it floor ceiling to install a second-floor shower. The kits
generally meant hiring a contractor. themselves generally include almost everything you’ll
Now you can buy curbless shower pan kits that need for the installation.
make installation a breeze. The manufacturers have
thought through all the issues that can arise and have
developed the kits and shower pans to be as foolproof
as possible, while also meeting prevailing codes and
Tools & Materials ▸
best standards and practices. Installing a curbless Circular saw Synthetic paintbrush
shower using one of these kits is a realistic project for Jigsaw Waterproof latex sealant
any home handyperson with even moderate DIY skills Caulking gun Caulkgun
and a weekend to spare. Torpedo level Waterproofing tape
These pans come with preconfigured slopes to Cordless drill and bits Liquid waterproofing
ensure optimal drainage away from the shower’s edges. PVC cement and brush membrane
The product we used for this project, the Tuff Form kit Screwdriver Roller and roller handle
from Access Reliability Center, includes an offset drain Speed square Tiles
hole that offers the option of rotating the pan in the Screws Thinset tile adhesive
event of a joist or mechanicals that are in the way. This Putty knife Notched trowel
product is offered in nine different sizes and can be cut Palm sander and Tile saw
with a circular saw to just about any shape—including 120-grit pad Adhesive mat
more unusual, curvy shapes for a truly custom look. Scissors Eye and ear protection
Curbless shower pan manufacturers also sell pans Rubber gloves
with trench drains for an even sleeker look. The pan
A curbless shower kit includes almost
everything you need. All you have to
supply are some basic tools, the tile, and a
little elbow grease.
3 74 T H E B O O K O F H O M E H O W -T OWet Rooms and Universal Design ▸ Because a wet room allows the bathroom to be designed in showers. Most codes specify that grab bars must be with fewer barriers and a single-level floor surface, able to support up to 200 pounds—which usually means these rooms are natural partners to a Universal Design adding blocking in the walls behind the grab bars. approach. If you’re thinking about converting a bathroom Shower stall. One of the benefits to adding a to a wet room, it’s worthwhile to consider a little extra curbless shower is easy wheelchair (or walker) access. For effort to make the space as accessible as possible for the maximum accessibility, the shower area should be at least maximum number of users. 60” wide by at least 36” deep (60” by 60” is preferable). Walls. Where codes allow it, consider using thick This allows a wheelchair-bound user to occupy the stall
PLUMBINGplywood rather than cementboard for the wall sub- with a helper. And, although the idea is a wide-open surfaces. Plywood allows for direct installation of grab shower space, it’s always a good idea to add a fold down bars without the need for blocking or locating studs. If seat. This allows for transfer from a wheelchair, or a place you’re set on using cementboard, plan out locations for for someone with limited leg strength and endurance grab bars near toilets, behind and alongside bathtubs, and to sit.
■ HOW TO I NSTA L L A WAT E R PROOF SU BBA SE FOR A CU R BL ESS SHOW E R Remove the existing flooring material
1 in the area of the shower pan (if you’re remodeling an existing bathroom). Use a circular saw to cut out and remove the subfloor in the exact dimensions of the shower pan. Finish the cuts with a jigsaw or handsaw.
Reinforce the floor with blocking2 between joists as necessary. Toenail bridge blocking in on either side of the drain waste pipe location, and between joists anywhere you’ll need a nailing surface along the edges of the shower pan. If trusses or joists are spaced more than 16” on center, add bridge blocking to adequately support the pan.
(continued)
375
3 4PLUMBING
Set the pan in the opening to make sure it fits and is level. Install or relocate drain pipes as needed. Check with
If it is not level, screw shims to the tops of any low joists and your local building department: if the drain and trap are not
check again: repeat if necessary until the pan is perfectly level accessible from below you may need to have an on-site
in all directions. inspection before you cover up the plumbing.
5 6
Check the height of the drainpipe—its top should be Lay a thick bead of construction adhesive along the
exactly 23⁄8" from the bottom of the pan—measure down from contact areas on all joists, nailing surfaces, and blocking.
the top of the joist. If the drainpipe is too high, remove it and
trim with a tubing cutter. If it is too low, replace the assembly
with a new assembly that has a longer tailpiece.
3 76 T H E B O O K O F H O M E H O W -T O7 8
PLUMBINGSet the pan in place and screw it down, using at least Disassemble the supplied drain assembly. Be careful 2 screws along each side. Do not overtighten the screws. If not to lose any of the screws. Place the drain tailpiece on the you’ve cut off the screwing flange on one or more sides to waste pipe under where the pan’s drainhole will be located, accommodate an unusual shape, drill 1⁄8” pilot holes in the and measure to check that it sits at the correct level. Solvent- cut edges at joist or blocking locations, and drive the screws glue the tailpiece to the end of the waste pipe. through the holes.
9 10
Position the supplied gaskets on top of the tailpiece (check Thread the tail top piece into the tail through the drain the manufacturer’s instructions; the gaskets usually need to flange. Use a speed square or other lever, such as spread be layered in the correct order). Set the drain flange piece on channel lock pliers, to snugly tighten the tail top piece in place. top of the tail, and into the drain hole in the pan. Drill 1⁄8” pilot holes through the flange and into the pan. Screw the flange to the pan.
(continued)
377
11 12PLUMBING
Install tile underlayment for the rest of the project area. If Scrape any stickers or other blemishes off the pan with
the underlayment is higher than the top of the pan once it is a putty knife. Lightly sand the entire surface of the pan using
installed, you’ll have to sand it to level, gradually tapering away 120-grit sandpaper to help the sealant adhere. After you’re
from the pan. done sanding, wipe down the sanded pan with a damp sponge.
Make sure the entire area is clean.
13 14
Seal the edge seams at the wall and between the pan and Cut strips of waterproofing tape to cover all seams in
subfloor with waterproof latex sealant. Caulk any pan screw the tile underlayment (both walls and floor). Also cut strips
holes that were not used. for the joints where walls and floor meet. Open the pail of
liquid waterproofing membrane and mix the liquid thoroughly.
Beginning at the top and working down, brush a bed of
waterproofing liquid over the seams. Before it dries, set the
tape firmly into the waterproofing. Press and smooth the tape.
Then brush a layer of waterproofing compound over the tape.
378 T H E B O O K O F H O M E H O W -T O15 16
PLUMBINGTrace a hole in the center of the waterproof drain gasket, Apply a thin coat of the waterproofing compound around using the bottom of the drain clamping donut. Cut the hole the drain hole and to the back of the drain gasket. Don’t apply out using scissors. Be careful cutting the gasket because it is too much; if the waterproofing is too thick under the gasket, it a crucial part of the drain waterproofing. Check the fit with the may not dry correctly. gasket against the underside of the clamping donut top flange.
17 18
Put the gasket in place and brush a coat of the Use a roller to roll waterproofing compound across the walls waterproofing over the gasket. Screw the clamping donut in and over the entire pan surface. The ideal is 4mm thick (about place on the top of the drain and over the membrane. Hand- the thickness of a credit card). Allow this first coat to dry for tighten the bolts and then cover the clamping donut with the 2 hours, then cover with a second coat. This should conclude waterproofing compound (avoid covering the slide lock for the the waterproofing phase of the project and you’re ready drain grate). to begin laying tile once the waterproofing compound has dried thoroughly.
379
■ HOW TO I NSTA L L T I L E FOR A CU R BL E S S SHOW E R
1 2PLUMBING
Set the floor tile first. Begin by placing a sample of the floor Begin laying floor tile in the corner of the shower. Lay a
tile directly next to the drain so you can set the drain grate bed of thinset tile adhesive, using a notched trowel. The thinset
height to match. The adjustable mounting plate for the grate container should specify the notch size (3⁄8" square notch
should be flush with the tops of the tile. is common).
3 4
Place the corner tile into the bed of thinset and press it Install tile so a small square of untiled area is left
to set it. Don’t press down too hard or you will displace too around the drain opening (which, in the system seen here,
much of the material. Continue laying tile, fanning out from the is square, making for an easier cutting job).
corner toward the drain opening. Leave space around the drain
opening as it is likely you’ll need to cut tiles to fit.
380 T H E B O O K O F H O M E H O W -T O5 6
PLUMBINGMark the tiles that surround the drain opening for cutting. Cut the tiles along the trim lines using a tile saw. If you are Leave a small gap between the tiles next to the drain grate not comfortable using a tile saw, score the tiles and cut them mounting plate. with tile nippers.
7 8
Apply thinset onto the shower pan, taking care not to get Set the cut tiles around the drain opening, doing your best any on the drain grate mounting plate. You may need to use a to maintain even gaps that match the gaps in the rest of the small trowel or a putty knife to get into small gaps. floor. Once you’ve finished tiling around the drain, complete setting floor tile in the rest of the project area.
(continued)
381
9 10PLUMBING
Let the floor tile set overnight and then apply grout. Using Snap the grate cover into the cover mounting plate (if
a grout sponge, wipe the grout over the gaps so all gaps are you’ve stuffed a rag into the drain opening to keep debris out,
filled evenly. After the grout dries, buff the floor with a towel to be sure to remove it first). The grate cover seen here locks
wipe up excess residue. in with a small key that should be saved in case you need to
remove the grate cover.
11 12
Begin setting the wall tile. Generally, it’s easiest if you start In the design used here, a border of the same mosaic tile
at the bottom and work upward. Instead of thinset adhesive, used in the floor is installed all around the shower area to
an adhesive mat is being used here. This relatively new product make the first course. Dark brown accent tiles are installed in
is designed for walls and is rated for waterproof applications. a single vertical column running upward, centered on the line
It is a good idea to use a spacer (¼" thick or so) to get an even formed by the shower faucet and showerhead. This vertical
border at the bottoms of the first tiles. column is installed after the bottom border.
382 T H E B O O K O F H O M E H O W -T O13 14
PLUMBINGNext, another vertical column of accent tiles is installed Finally, larger field tiles that match the floor tile used on each side of the large, dark tiles. These columns are also outside the shower area are installed up to the corner and laid using the floor tile, which connects the walls and floor outward from the shower area. Starting at the bottom, set a visually in an effective way. thin spacer on top of the border tiles to ensure even gaps.
15
Grout the gaps in the wall tiles. It’s usually a good idea to protect any fittings, such as the shower faucet handle escutcheon, with painters tape prior to grouting. If you wish, a clear surround may be installed to visually define the shower area, as in the photo to the right, but because the shower pan is pitched toward the drain it really is not necessary.
383
■ HOW TO I NSTA L L A CL AW FOOT T U B
1PLUMBING
Position the tub exactly where you’d like it to rest, ideally over existing supply and drain lines. Install the feet first if they were not
preattached (inset photo).
2 3
Mark locations for supply risers and drain tailpipe on Install the drain-waste-overflow assembly according to
the floor. Drill starter holes and double check below the floor the manufacturer’s instructions. With a freestanding tub, it is
to make sure floor joists will not be directly under the access often easiest to join the assembly parts working upward from
holes. Use a hole saw slightly wider than each pipe to drill the drainpipe connection in the floor. Install the drain flange in
access holes. Install supply lines and drainline. the tub, fastening it from the top into the drain shoe. Make the
connection to the drain pipe in the floor—if the kit comes with
a floor escutcheon that covers the drain connection, make
sure it is in place before you attach the tailpipe to the T.
384 T H E B O O K O F H O M E H O W -T O4 5
PLUMBINGFasten the overflow cover to the overflow receiver with the Assemble the faucet according to the manufacturer’s bolt or bolts that are provided. Be sure to position the rubber instructions. Most older clawfoot tubs have a two-valve faucet gasket that came with the drain kit so it fits neatly against the with a gooseneck spigot that mounts directly to the wall of the tub wall. Do not overtighten the fasteners. tub at the foot end. Many newer freestanding tubs utilize a wall-mounted faucet.
6 7
Mount the faucet body to the tub wall with the retainer nuts Attach the supply risers to the valve inlets for the faucet. that thread onto the faucet valve stems. Put the supply pipe base escutcheons in place on the floor over the supply line connections. Secure the risers into the supply connections below the floor. Turn on the water supply and test to make sure there are no leaks in any of the pipes or fitting connections, including the drain and overflow.
Feet First ▸
Despite their great weight, it is always a good idea to anchor cast-iron tubs—even a small shift in position can cause
the drain or supply connections to fail. Older tubs often have screwholes in the bottoms of the feet so they may be
fastened to the floor once the hookups are made. Newer lighter-weight tubs generally use floor pins to stabilize the
tub. Some manufacturers recommend using rubber pads and epoxy under each foot, in conjunction with dowels or
mounting studs. Some tubs have self-leveling feet, with integral adjustment posts—check and follow the manufacturer’s
installation instructions.
385
A DDI NG A SHOW E R TO A F R E E STA N DI NG T U B
C omplete kits for converting a freestanding tub to
a shower are widely available through plumbing-
supply retailers. A quick online search will give you
an idea of what’s out there (use key phrases such as
“clawfoot tub to shower,” “clawfoot tub shower set,” or
“shower enclosure”). Kits include a special faucet with A
a built-in diverter, a riser pipe (extending from the
faucet to the showerhead), and a rectangular shower-PLUMBING
B
curtain frame that mounts to the ceiling and wall.
Prices range from less than $100 to more than $500,
depending on the style of the faucet and showerhead
and the quality of the materials.
Examine your faucet and its water hookups
carefully before ordering a kit. Measure the distance
between the faucet tailpieces and the length and C
offset of the water-supply risers. The new faucet must
fit into the existing holes in your tub. You may need to D
buy new supply risers to connect to the faucet.
E
F
A packaged kit for adding a shower to your tub features a
faucet with diverter (A), shower-riser plumbing (B), showerhead
(C), a frame for the shower curtain (D) that mounts on the
wall and ceiling with threaded rods (E), and fasteners and
fittings (F).
Tools & Materials ▸
Adjustable wrench Power drill and bits
Plumber’s putty or Shower-conversion kit
silicone plumber’s Tubing cutter
A spout with a diverter, some metal supply tubing, and grease Ear and eye protection
a shower-curtain frame can add showering capacity to a Teflon tape Work gloves
standalone tub.
386 T H E B O O K O F H O M E H O W -T O■ HOW TO I NSTA L L A SHOW E R- CON V E R SION K I T Remove the old tub faucet and
1 replace it with the new diverter-type faucet from the kit. Fit the assembled shower riser into the top of the faucet and hand-tighten. Apply Teflon tape to the threads before making the connection. This assembly includes one straight and one curved section, joined by a coupling. The top, curved pipe includes a connector to a wall brace.
PLUMBING
Shorten the straight section using a
tubing cutter, to lower the showerhead
height, if desired. Slip the compression
nut and washer onto the bottom end of
the shower riser, and attach the riser to
the top of the faucet, hand-tightening for
the time being.
Assemble the curtain frame with a2 helper, securing it with setscrews. Hold the frame level and measure to the ceiling to determine the ceiling-brace pipe length. Cut the pipe and complete the ceiling-brace assembly. Set the shower riser to the desired height and connect the brace to the wall (ensure strong connections by driving the mounting screws into a wall stud and ceiling joist, if possible).
After the curtain frame is completely3 assembled and secured, tighten the faucet connection with a wrench. Full- size shower kits require one shower curtain on each side of the curtain frame. The hooks seen here feature roller bearings on the tops so they can be operated very smoothly with minimal resistance.
387
■ HOW TO I NSTA L L A V E S SE L SI N K
1 2PLUMBING
Mounting
stud
Inlet hoses
Secure the vanity cabinet or other countertop that you’ll be Begin hooking up the faucet. Insert the brass mounting
using to mount the vessel sink. stud into the threaded hole in the faucet base with the
slotted end facing out. Hand tighten and then use a slotted
screwdriver to tighten another half turn. Insert the inlet hoses
into the faucet body and hand tighten. Use an adjustable
wrench to tighten another half turn. Do not overtighten.
3 4
Stud O-ring
Riser ring
Metal plate
Stud nut Gasket
Place the O-ring on top of the riser ring over the faucet To install the sink and pop-up drain, first place the
cutout in the countertop. From underneath, slide the rubber small metal ring between two O-rings and place over the
gasket and the metal plate over the mounting stud. Thread the drain cutout.
mounting stud nut onto the mounting stud and hand tighten.
Use an adjustable wrench to tighten another half turn.
388 T H E B O O K O F H O M E H O W -T O5 6
PLUMBINGPlace the vessel bowl on top of the O-rings. In this Put the small rubber gasket over the drain hole in the installation, the vessel is not bonded to the countertop. vessel. From the top, push the pop-up assembly through the drain hole.
7 8
Slip nut
Gasket
Tailpiece
Drain arm
Mounting nut
Escutcheon
DrumFrom underneath, push the large rubber gasket onto the Install the drum trap. Loosen the rings on the top and threaded portion of the pop-up assembly. Thread the nut onto outlet of the drum trap. Slide the drum trap top hole over the the pop-up assembly and tighten. Use an adjustable wrench tailpiece. Slide the drain arm into the side outlet, with the flat or basin wrench to tighten an additional half turn. Thread the side of the rubber gasket facing away from the trap. Insert the tailpiece onto the pop-up assembly. drain arm into the wall outlet. Hand tighten the rings.
389
WA L L - MOU N T E D SI N K S
T here are many benefits to a wall-mounted sink
that, depending on your situation and needs, will
offset the inherent lack of storage space. In contrast
We’ve opted to illustrate the installation of just
such a sink in the instructions that follow. Keep in
mind that different manufacturers sometimes use very
to the footprint of a traditional vanity-mounted sink, different mounting procedures. In any case, the idea
wall-mounted units can save space on the sides and remains the same: strongly secure the sink to studs
in front of the fixture. More importantly, they are an or blocking, so that it is completely stable and will
essential addition to a Universal Design bathroom not fall.
where wheelchair accessibility is a key consideration. The most involved part of the installation processPLUMBING
It’s why these particular fixtures are sometimes called is usually rerouting water supply and drain lines as
“roll-under” sinks. necessary. You should hire a licensed plumber for this
All that practicality aside, early models at the if you’re not comfortable with the work. Once the
lower end of the price spectrum were somewhat plumbing is in place, the installation is quick and easy.
unattractive because their designs simply left the drain
tailpiece, trap, and supply shut-off valves in plain
sight. But there’s no need for you to settle for a less-
Tools & Materials ▸
than-handsome wall-mounted sink. Manufacturers
have developed two solutions to the problem of Carpenter’s level Phillips screwdriver
exposed plumbing. Some are designed with a bowl Adjustable wrenches Standard screwdriver
that conceals supply line shut-offs, replacing the Pipe wrench Jigsaw
trap with sleekly designed tailpieces and squared off Channel-type pliers Basin wrench
trap bends. The other solution, and one more widely Cordless power drill Tape measure
available, is a wall-mounted pedestal that covers the & bits Hacksaw
plumbing. Sinks with this feature are sometimes Tubing cutter 2 × 8 lumber
called “semi-pedestal.”
Although a wall-mounted sink
offers many benefits—accessibility
to wheelchair users among them—
there’s no need to sacrifice chic style
for that functionality.
390 T H E B O O K O F H O M E H O W -T O■ HOW TO I NSTA L L A WA L L - MOU N T E D SI N K Remove the existing sink, if any. Remove
1 Double 2 × 8 blocking wall coverings as necessary to install blocking for mounting the sink. Reroute water supply and drain lines as necessary, according to the sink manufacturer’s directions. The sink in this project required the centerpoints of the waste pipe be 21” and the supply lines 24¾” up from the 2 × 4 block for finished floor. If unsure of your plumbing supply lines skills or code requirements, hire a
PLUMBING
professional plumber for this part of the
24¾" project. Install blocking between the studs
for attaching the mounting bracket for the
21"
sink. A doubled 2 × 8 is installed here. Have
your plumbing inspected, if required by your
municipality, before you install the drywall
and finished wall surface.
Drill guide holes for the mounting bolts2 if your sink is a direct-mount model, as this one is. Some wall-hung sinks are hung from a mounting bracket. The bolts used to hang this sink are threaded like lag screws on one end, with a bolt end that projects from the wall. The guide holes should be spaced exactly as the manufacturer specifies so they align with the mounting holes in the back mounting flange on the sink. TIP: Protect tile surfaces with masking tape in the drilling areas to avoid chip-out.
Drive the threaded mounting bolts3 Doubled nuts to drive (screw end first) into the guide holes. There should be pilot holes (smaller than the guide bolt into blocking holes) driven into the blocking. To drive this hardware, spin a pair of nuts onto the bolt end and turn the bolt closest to you with a wrench. Drive the mounting bolt until the end is projecting out from the wall by a little more than 1½”. Remove the nuts. Install the pop-up drain in the sink, and then slide the sink over the ends of the mounting bolts so the mounting flange is flush against the wall. You’ll want help for this. Thread the washers and nuts onto the ends of the mounting bolts, and hand-tighten. Check to make sure the sink is level, and then tighten the nuts with a socket wrench, reaching up into the void between the basin and the flange. Don’t overtighten—you could crack the sink flange.
(continued)
391
4 5PLUMBING
Have a helper hold the sink pedestal (in this model, a half- Remove the pedestal, and drill the pilot holes for the
pedestal) in position against the underside of the sink. Mark pedestal-mounting bolts, which work much in the same way as
the edges of the pedestal on the wall covering as reference the sink-mounting bolts. Drill guide and pilot holes, then drive
for installing the pedestal-mounting hardware. Remove the mounting bolts, leaving about 1¼" of the bolt end exposed.
the pedestal.
6 7
Install the drain and drain tailpiece on the sink. Also Complete the drain connection by installing a P-trap
mount the faucet body to the sink deck if you have not done so assembly that connects the tailpiece and the trap arm. Also
already. Attach the drain trap arm to the drain stub out in the connect the drain pop-up rod that projects out of the tailpiece
wall, and attach shutoff valves to the drain supply lines. to the pop-up plunger mechanism you’ve already installed.
392 T H E B O O K O F H O M E H O W -T O8 Pedestal mounting hardware Installation Tip ▸ To quickly and easily find an undersink leak, lay bright white paper or paper towels under the pipes Shutoff valves and drain connections. Open the water supply valves and run water in the sinks. It should be clear exactly where the water dripped from by the location of the drip on the paper.
PLUMBINGPop-up plunger
Tailpiece
Drain armMake sure the shutoff valve fittings are tight and oriented correctly, and then hook up the faucet supply risers to the shutoff valves. Turn on the water supply and test.
9 10
Slide the pedestal into place on the mounting studs. Attach the towel bar to the sink by first pushing the well Working through the access space under the sink, use a nuts into the holes on the underside of the sink rim. Set the bar wrench to tighten the mounting nut over the washer on in place, and screw in the attachment screws on both sides, the stud. Carefully tighten the nut until the pedestal is held just until snug. securely in place. Be careful not to overtighten the nut.
393
PE DE STA L & CONSOL E SI N K S
P edestal sinks remain a popular option for
homeowners outfitting space-challenged
bathrooms, or just looking for a more streamlined sink
is actually installed after the sink is hung, and its
purpose is purely decorative. But other, higher-end
pedestal sinks have structural pedestals that bear the
option. The tiny footprint of these sinks allows for weight of the sink. All console sinks are mounted
easy cleaning and movement around the sinks. This to the wall, although the front legs offer additional
bathroom fixture is available in an amazing array of support and resistance to users leaning on the front of
design styles, and you can be confident that if you opt the sink.
for a pedestal sink, you can find one to suit exactlyPLUMBING
your taste or the look of any bathroom.
The primary drawback to pedestal sinks is
that they don’t offer any storage. Their chief
Tools & Materials ▸
practical benefit is that they conceal plumbing Pedestal sink 2 × 4 lumber
some homeowners would prefer to keep out of Caulk gun & silicone Water-resistant drywall
sight. Console sinks, with their two front legs, offer caulk Pencil
some space underneath for rolling shelf units or a Stud finder Drill
towel basket. Ratchet wrench Eye & ear protection
Pedestal sinks are mounted in one of two ways. Basin wrench Work gloves
Most inexpensive models are hung in much the Lag screws
same way as wall-mounted sinks are. The pedestal
A console bathroom sink is a wall-mounted lavatory with A pedestal sink typically is hung on the wall. The primary
two front legs that provide backup support. Many have a function of the pedestal is to conceal plumbing and provide
narrow apron to conceal the drain trap. visual appeal.
394 T H E B O O K O F H O M E H O W -T O■ HOW TO I NSTA L L A PE DE STA L SI N K 1 2
PLUMBINGWall surface shown cut away for clarity
Install 2 × 4 blocking between the wall studs behind Set the basin and pedestal in position and brace them the planned sink location. Cover the wall with water- with 2 × 4s. Outline the top of the basin on the wall, and mark resistant drywall. the base of the pedestal on the floor. Mark reference points on the wall and floor through the mounting holes found on the back of the sink and the bottom of the pedestal.
3 4 5
Set aside the basin and pedestal. Attach the faucet set to the sink, Hook up the drain and supply Drill pilot holes in the wall and floor then set the sink onto the pedestal. Align fittings. Caulk between the back of the at the reference points, then reposition the holes on the back flange of the sink sink and the wall when installation is the pedestal. Anchor the pedestal to the with the pilot holes drilled in the wall, finished. floor with lag screws. then drive lag screws with washers into the wall brace using a ratchet wrench. Attach the sink-stopper mechanism to the sink drain.
395
Basic Lavatory Faucet Types ▸PLUMBING
Widespread faucets allow you to customize the locations Single-body faucets are faster and easier to install and are
and orientation of the faucets and spout in your sink deck. extremely reliable.
Pop-up stopper lift rod Spout
Index caps Handle screw
Spout
Handle Aerator
Handles
Tailpiece
Aerator Tailpiece
½" coupling nuts
Spout Lift rod
tailpiece
Faucet
valves
T-fitting Clevis
Flex tube Pivot rod
Supply risers
Supply Stop valves
risers
Widespread faucets come in three pieces: a spout and The tailpieces of a standard deck-mounted, one-piece
two valves. Supply risers carry hot and cold water to the bathroom sink faucet are 4" apart on center. As long as
valves, which are turned to regulate the amount of water the 2 outside holes in the back of your sink measure 4"
going to the spout, where the water is mixed. Water travels from center to center, and you have a middle hole for a
from the valves to the spout through flex tubes, which in pop-up stopper, you can put in any standard one-piece
turn attach to the spout tailpiece via a T-fitting. Three-piece bathroom faucet with a pop-up stopper. The faucet is
faucets designed to work with a pop-up stopper have a secured to the sink with mounting nuts that screw onto
clevis and a lift rod. The handles attach with handle screws the tailpieces from below. Also get two flexible stainless-
that are covered with index caps. An aerator is screwed on steel supply risers for sinks long enough to replace the old
the faucet spout after debris is flushed from the faucet. tubes. These typically attach to the stop valves with 3⁄8"
compression-sized coupling nuts and to the faucet with
standard faucet coupling nuts. But take your old tubes and
the old compression nuts from the stop valves to the store
to ensure a match. The clevis, lift rod, and pivot rod are parts
of the pop-up stopper assembly. The handles attach with
handle screws that are covered with index caps.
396 T H E B O O K O F H O M E H O W -T O■ HOW TO I NSTA L L A W I DE SPR E A D FAUC E T NOTE: Shown from behind 1 2 with backsplash cut away for clarity.
PLUMBINGShut off the water to the existing faucet and open the Clean away any existing plumber’s putty or sealant valves to drain the water. Disconnect the water supply tubes from the surface of the sink, then lay a new bead of plumbers from the faucet, and remove the old faucet by unscrewing the putty around each of the three openings. Install the two valves mounting nuts. into the sink cutout openings by inserting the spout and valves NOTE: Removing the old faucet and installing the new one and then threading the mounting screws onto the tailpieces may be easiest if you remove the sink from the vanity. from below the sink.
3 4
Exact mounting procedures vary; our faucet has retainer Repeat this procedure to install the center spout. Make sure screws that are tightened after the mounting nut is threaded the spout is aligned correctly to be perpendicular to the back over the tailpieces. This secures the valves and spout tightly to of the sink. the sink. (continued)
397
5 6PLUMBING
Tighten the spout mounting nut securely. A basin wrench Attach the water connection tubes from the valve
will make this easier, since access to the mounting nut may tailpieces to the spout tailpiece. Thread the mounting nuts
be difficult. by hand, then tighten slightly with channel-type pliers or an
adjustable wrench (in tight quarters, this can also be done with
a basin wrench).
7 8
Connect water-supply tubes from the water shutoff valves Attach the drain-stopper linkage to the push rod and to
to the water-supply tubes on the faucet-valve tailpieces using the stopper pivot lever.
an adjustable wrench (or basin wrench, where access is
limited). In standard practice, the hot water normally connects
to the left faucet valve and the cold water to the right. Turn
on the water and test the faucet. If any fittings leak, tighten
them slightly until they are watertight.
398 T H E B O O K O F H O M E H O W -T OVARIATION: How to Install a Single-Body Faucet ▸
1 2
PLUMBINGHigh-quality faucets come with flexible plastic gaskets Insert the faucet tailpieces through the holes in the that create a durable watertight seal at the bottom of sink. From below, thread washers and mounting nuts over the faucet where it meets the sink deck. However, an the tailpieces, then tighten the mounting nuts with a basin inexpensive faucet may have a flimsy-looking foam seal that wrench until snug. Put a dab of pipe joint compound on doesn’t do a good job of sealing and disintegrates after a the threads of the stop valves and thread the metal nuts of few years. If that is the case with your faucet, discard the the flexible supply risers to these. Wrench tighten about a seal and press a ring of plumber’s putty into the sealant half-turn past hand tight. Overtightening these nuts will strip groove on the underside of the faucet body. the threads. Now tighten the coupling nuts to the faucet tailpieces with a basin wrench.
3 4 5 Coupling nut
Flexible sink
supply riserSlide the lift rod of the new faucet Grease the fluted valve stems with Unscrew the aerator from the end of into its hole behind the spout. Thread faucet grease, then put the handles the spout. Turn the hot and cold water it into the clevis past the clevis screw. in place. Tighten the handle screws taps on full. Turn the water back on at Push the pivot rod all the way down firmly, so they won’t come loose during the stop valves and flush out the faucet so the stopper is open. With the lift rod operation. Cover each handle screw for a couple of minutes before turning also all the way down, tighten the clevis with the appropriate index cap— off the water at the faucet. Check the to the lift rod. Hot or Cold. riser connections for drips. Tighten a compression nut only until the drip stops. Replace the aerator.
399
POP- U P DR A I NS
1 2
Lock nuts Clevis
Pop-up
drain Bottom of sink
tailpiece
Stopper
Spring clip body
Cap
Trap armPLUMBING
Ball-and-pivot
rod
Trap J-bend
Put a basin under the trap to catch water. Loosen the Unscrew the cap holding the ball-and-pivot rod in the
nuts at the outlet and inlet to the trap J-bend by hand or with pop-up body and withdraw the ball. Compress the spring clip
channel-type pliers and remove the bend. The trap will slide off on the clevis and withdraw the pivot rod from the clevis.
the pop-up body tailpiece when the nuts are loose. Keep track
of washers and nuts and their up/down orientation by leaving
them on the tubes.
3 4
Wrap tape
in clockwise
direction
Stopper body
Stopper
Flange
Remove the pop-up stopper. Then, from below, remove Clean the drain opening above and below, and then thread
the lock nut on the stopper body. If needed, keep the flange the locknut all the way down the new pop-up body, followed
from turning by inserting a large screwdriver in the drain from by the flat washer and the rubber gasket (beveled side up).
the top. Thrust the stopper body up through the hole to free Wrap three layers of Teflon tape clockwise onto the top of
the flange from the basin, and then remove the flange and the the threaded body. Make a 1⁄2"-dia. snake from plumber’s
stopper body. putty, form it into a ring, and stick the ring underneath the
drain flange.
400 T H E B O O K O F H O M E H O W -T O5 6 Stopper in drain
Plumber’s putty
PLUMBINGFrom below, face the pivot rod opening directly back Drop the pop-up stopper into the drain hole so the hole toward the middle of the faucet and pull the body straight at the bottom of its post is closest to the back of the sink. Put down to seat the flange. Thread the locknut/washer assembly the beveled nylon washer into the opening in the back of the up under the sink, then fully tighten the locknut with pop-up body with the bevel facing back. channel-type pliers. Do not twist the flange in the process, as this can break the putty seal. Clean off the squeezeout of plumber’s putty from around the flange.
7 Clevis 8 Adjust so clevis is vertical
Clevis screwPut the cap behind the ball on the pivot rod as shown. Loosen the clevis screw holding the clevis to the lift rod. Sandwich a hole in the clevis with the spring clip and thread Push the pivot rod all the way down (which fully opens the the long end of the pivot rod through the clip and clevis. Put pop-up stopper). With the lift rod also all the way down, tighten the ball end of the pivot rod into the pop-up body opening and the clevis screw to the rod. If the clevis runs into the top of the into the hole in the the stopper stem. Screw the cap on to the trap, cut it short with your hacksaw or tin snips. Reassemble pop-up body over the ball. the J-bend trap.
Always Test Drain for Leaks ▸
To make sure the sink will not leak, do a thorough test. Close the stopper and turn on the faucet to fill the bowl.
Once full, open the stopper and look carefully beneath the sink. Feel the trap parts; they should be dry. If there is any
indication of moisture, tighten trap parts as needed.
401
K I TC H E N SI N K S: DR A I NS & T R A P S
K itchen traps, also called sink drains or trap
assemblies, are made of 1½-inch pipes (also
called tubes), slip washers, and nuts, so they can be
disposer and/or a dishwasher drain line, and local
codes. On this page we show three of the most
common assembly types. T fittings on these traps
easily assembled and disassembled. Most plastic types often have a baffle, which reduces the water flow
can be tightened by hand, with no wrench required. somewhat. Check local codes to make sure your trap
Pipes made of chromed brass will corrode in time, is compliant.
and rubber washers will crumble, meaning they needPLUMBING
to be replaced. Plastic pipes and plastic washers last
virtually forever. All traps are liable to get bumped out
of alignment; when this happens, they should be taken
apart and reassembled.
A trap’s configuration depends on how many
bowls the sink has, whether or not you have a food A
B
Tools & Materials ▸ E
C
Flat screwdriver Teflon tape
Spud wrench Washers F
Trap arm Waste-T fitting G
Mineral spirits P-trap
Cloth Saw D
Strainer kit Miter box
Plumber’s putty Protective Kitchen sink drains include a strainer body (A), tailpiece (B),
Utility knife equipment waste T (C), P-trap (D), outlet drain line (E), trap arm (F), and
wall stubout with coupling (G).
B
A
C
C
A
D
B
In this arrangement, the dishwasher drain hose (A) attaches A “center tee” arrangement has a single P-trap (A) that is
to the food disposer (B), and a trap arm (C) leads from the connected to a waste T (B) and the trap arm (C).
disposer to the P-trap (D).
402 T H E B O O K O F H O M E H O W -T ODrain Kits ▸ Tips for Choosing Drains ▸ Kits for installing a new sink drain include all the pipes, slip fittings, and washers you’ll need to get from the sink tailpieces (most kits are equipped for a Heavy plastic double bowl kitchen sink) to the trap arm that enters the wall or floor. For wall trap arms, you’ll need a kit Chromed brass with a P-trap. Both drains normally are plumbed to share a trap. Chromed brass or PVC with slip fittings let you adjust the drain more easily and pull it apart
PLUMBINGand then reassemble if there is a clog. Some pipes have fittings on their ends that eliminate the need for Light-duty plastic a washer. Kitchen sink drains and traps should be 1½” o.d. pipe—the 1¼” pipe is for lavatories and doesn’t Wall thickness varies in sink drain pipes. have enough capacity for a kitchen sink. The thinner plastic material is cheaper and more difficult to obtain a good seal with the thicker, more expensive tubing. The thin product is best reserved for lavatory drains, which are far less demanding. Slip nuts Chromed brass P-trap system Drain tailpiece
Wall escutchen Slip nut washers
Trap arm
P-trap Slip joints are formed by tightening a male-
threaded slip nut over a female-threaded fitting,
trapping and compressing a beveled nylon washer
Slip nuts to seal the joint.
Slip nut
washersPlastic system Drain tailpiece
Trap arm
Use a spud wrench to tighten the strainer body
against the underside of the sink bowl. Normally, the
P-trap strainer flange has a layer of plumber’s putty to seal
beneath it above the sink drain and a pair of washers
(one rubber, one fibrous) to seal below.
403
■ HOW TO HOOK U P A K I TCH E N SI N K DR A I N
1 2
Slip nut washerPLUMBING
Threaded outlet
Tailpiece
If you are replacing the sink strainer body, remove Apply plumber’s putty around the perimeter of the drain
the old one and clean the top and bottom of the sink deck opening and seat the strainer assembly into it. Add washers
around the drain opening with mineral spirits. Attach the drain below as directed and tighten the strainer locknut with a spud
tailpiece to the threaded outlet of the strainer body, inserting wrench (see photo, previous page) or by striking the mounting
a nonbeveled washer between the parts if your strainer kits nubs at the top of the body with a flat screwdriver.
include one. Lubricate the threads or apply Teflon tape so you
can get a good, snug fit.
3 4 Drain tail pieces
Drain stub-out
Trap arm
Escutcheon
You may need to cut a trap arm or drain tailpiece Attach the trap arm to the male-threaded drain stubout in
to length. Cut metal tubing with a hacksaw. Cut plastic the wall, using a slip nut and beveled compression washer. The
tubing with a handsaw, power miter saw, or a hand miter outlet for the trap arm should point downward. Note: The trap
box and a backsaw or hacksaw. You can use a tubing arm must be lower on the wall than any of the horizontal lines
cutter for any material. Deburr the cut end of plastic tubing in the set-up, including lines to dishwasher, disposer, or the
with a utility knife. outlet line to the second sink bowl.
404 T H E B O O K O F H O M E H O W -T O5 6 Outer drain pipe
Waste-T
Waste-T Trap arm
PLUMBINGAttach a waste-T-fitting to the drain tailpiece, orienting Join the short end of the outlet drain pipe to the tailpiece the opening in the fitting side so it will accept the outlet drain for the other sink bowl and then attach the end of the long run line from the other sink bowl. If the waste-T is higher than the to the opening in the waste-T. The outlet tube should extend top of the trap arm, remove it and trim the drain tailpiece. into the T ½”—make sure it does not extend in far enough to block water flow from above.
7 Variation: Drain in Floor ▸ Outer drain pipe
Waste-T
Bottom
Waste-T
Trap arm
Top of
S-trap
Outlet
pipe
P-trap
Drain
If your drain stubout comes up out of the floor
instead of the wall, you have an S-trap instead of a
P-trap. This arrangement is illegal in many parts of
the country, because a heavy surge of water can
siphon the trap dry, rendering it unable to trap gases.
However, if after draining the sink you run a slow toAttach the long leg of a P-trap to the waste-T and attach moderate stream of water for a few seconds, the the shorter leg to the downward-facing opening of the trap trap will fill. An S-trap has two trap pipes that lead to arm. Adjust as necessary and test all joints to make sure they a straight vertical pipe. are still tight, and then test the system.
405
■ HOW TO I NSTA L L A PU L L OU T K I TCH E N SI N K FAUC E T
1 2
Pullout hosePLUMBING
Threaded shank
Hose end
Install the base plate (if your faucet has one) onto the sink Retract the pullout hose by drawing it out through the
flange so it is centered. Have a helper hold it straight from faucet body until the fitting at the end of the hose is flush with
above as you tighten the mounting nuts that secure the base the bottom of the threaded faucet shank. Insert the shank and
plate from below. Make sure the plastic gasket is centered the supply tubes down through the top of the deck plate.
under the base plate. These nuts can be adequately tightened
by hand.
3 4
Cabinet back
removed for clarity
Hose weight
Mounting nut Retainer
screw
Washer
Slip the mounting nut and washer over the free ends of Slide the hose weight onto the pullout hose (the weight
the supply tubes and pullout hose, then thread the nut onto helps keep the hose from tangling and it makes it easier
the threaded faucet shank. Hand tighten. Tighten the retainer to retract).
screws with a screwdriver to secure the faucet.
406 T H E B O O K O F H O M E H O W -T O5 6
Output port
Water supply tube
PLUMBINGConnect the end of the pullout hose to the outlet port on Hook up the water supply tubes to the faucet inlets. Make the faucet body using a quick connector fitting. sure the tubes are long enough to reach the supply risers without stretching or kinking.
7 8
Connect the supply tubes to the supply risers at the Attach the spray head to the end of the pullout hose and stop valves. Make sure to get the hot lines and cold lines turn the fitting to secure the connection. Turn on water supply attached correctly. and test. TIP: Remove the aerator in the tip of the spray head and run hot and cold water to flush out any debris.
407
I NSTA L L I NG WAT E R H E AT E R S
1 2PLUMBING
Shut off the gas supply at the stopcock installed in the gas Drain the water from the old heater by hooking a garden
line closest to the water heater. The handle of the stopcock hose up to the sillcock drain and running it to a floor drain. If
should be perpendicular to the gas supply pipe. Also shut off you don't have a floor drain, drain the water into buckets. For
the water supply. your personal safety, wait until the water heater has been shut
off for a couple of hours before draining it.
3 4
Disconnect the gas supply from the water heater. To do Disconnect the vent pipe from the draft hood by
so, loosen the flare fitting with two wrenches or pliers in a soft withdrawing the sheet metal screws connecting the parts. Also
copper supply line or loosen the union fitting with two pipe remove vent pipes up to and including the elbow so you may
wrenches for black pipe supply lines (inset). inspect them for corrosion buildup and replace if needed.
408 T H E B O O K O F H O M E H O W -T O5 Install a Relief Valve ▸
Prepare the new water heater for installation.
Before you put the water heater in place, add a
T & P (temperature and pressure) relief valve at the
PLUMBING
valve opening. Make sure to read the manufacturer’s
instructions and purchase the recommended valve
type. Lubricate the threads and tighten the valve intoCut the water supply lines. Prior to cutting, shut off the the valve opening with a pipe wrench. Note: The water cold water supply either at the stop valve near the heater or at heater shown in this sequence came with a T & P the water meter. Inspect the shutoff valve. If it is not a ball-type relief valve that’s preinstalled. valve in new condition, replace it with a ball valve.
6 7
Drip pan
Hose bibRemove the old water heater and dispose of it properly. Position the new unit in the installation area. If you have Most trash collection companies will haul it away for $20 or flooring you wish to protect from leaks, set the unit on a drip $30. Don’t simply leave it out at the curb unless you know that pan (available where water heater accessories are sold). is allowed by your municipal waste collection department. A The shallow pans feature a hose bib so you can run a drain two-wheel truck or appliance dolly is a big help here. Water line from the pan to a floor drain. If the water heater is not heaters usually weigh around 150 pounds. level, level it by shimming under the bottom with a metal or composite shim. Note that you’ll need to shift the unit around a bit to have clearance for installing the water supply connectors (step 10).
(continued)
409
8 9PLUMBING
Attach a discharge tube to the T & P relief valve. You Fabricate water connectors from lengths of copper tubing,
may use either copper pipe or CPVC drain pipe. Cut the tube threaded copper adaptors, and plastic-lined galvanized
so the free end is 6" above the floor (some locales may allow threaded nipples. Plastic-lined nipples (inset) reduce the
3" above the floor). If you have floorcoverings you wish to corrosion that can occur when you join two dissimilar metals.
protect, add a 90° elbow and a copper drain tube that leads Size the connector assemblies so they will end up just short of
from the discharge tube to a floor drain. the cut copper supply tubing when the connectors are inserted
into the water heater ports.
10 11
Install the connectors in the cold water inlet port (make Join the connectors to the supply tubes with slip-fitting
sure you use the blue-coded lined nipple) and the hot outlet copper repair couplings. Be sure to clean and prime the
port (red-coded nipple) on top of the water heater. Lubricate parts first.
the nipple threads and tighten with channel-type pliers.
Slip a copper tubing repair coupling over each connector
and reposition the unit so the supply pipes and connector
tops align.
410 T H E B O O K O F H O M E H O W -T O12 13
Draft hood
PLUMBINGReassemble the vent with a new elbow fitting (if your Follow the manufacturer’s instructions for configuring the old one needed replacement). Cut the duct that drops down vent; this varies from model to model. Attach the vertical leg from the elbow so it will fit neatly over the top flange of the of the vent line to the draft hood with 3⁄8” sheet metal screws. draft hood. Drive at least three screws into each joint.
14 15
Install the parts for the black pipe gas connector assembly. Connect the gas supply line to the open end of the gas Use pipe dope to lubricate all joints. Attach a T-fitting to connector. Use a union fitting for black gas pipe connections one end of a 3” nipple first and attach the other end of the and a flare fitting for copper supply connections. nipple into the female-threaded regulator port. Attach a cap to another 6” nipple and then thread the other end into the bottom opening of the T-fitting to form a drip leg. Install a third nipple in the top opening of the T-fitting.
(continued)
4 11
16 17PLUMBING
Test the connections. Turn on the gas supply and test the Light the pilot. This is usually a multistep process that varies
gas connections with testing solution. Before turning on the among manufacturers, but all new water heaters will have
water supply, make sure the tank drain valve is closed. Allow pilot-lighting instructions printed on a label near the water
the tank to fill with water and then turn on a hot water faucet heater controls. Adjust the water temperature setting.
until water comes out (the water won’t be hot yet, of course).
Visually check all plumbing joints for leaks.
TIP: Hooking Up Electric Water Heaters ▸
The fuel supply connection is the only part of installing Temperature adjustments on electric water heaters
an electric water heater that differs from installing a gas are made by tightening or loosening a thermostat
heater, except that electric heaters do not require a vent. adjustment screw located near the heating element.
The feeder wires (240 volts) are twisted together with Always shut off power to the unit before making
mating wires in the access panel located at the top of adjustment. In this photo you can see how close the live
the unit. terminals for the heating element are to the thermostat.
412 T H E B O O K O F H O M E H O W -T OProblems Repairs
No hot water, or not enough hot water. 1. Gas heater: Make sure gas is on, then relight pilot flame. Electric heater: Make sure power is on, then reset thermostat. 2. Flush water heater to remove sediment in tank (photo, below). 3. Insulate hot water pipes to reduce heat loss. 4. Gas heater: Clean gas burner & replace thermocouple. Electric heater: Replace heating element or thermostat. 5. Raise temperature setting of thermostat. Pressure-relief valve leaks. 1. Lower the temperature setting (photo, below). 2. Install a new pressure-relief valve.
PLUMBING
3. Install a water hammer arrester.Pilot flame will not stay lit. Clean gas burner & replace the thermocouple. Water heater leaks around base of tank. Replace the water heater immediately.
Tips for Maintaining a Water Heater ▸
Flush the water heater once a year by draining Lower the temperature setting on thermostat to several gallons of water from the tank. Flushing removes 120° F. Lower temperature setting reduces damage to sediment buildup that causes corrosion and reduces tank caused by overheating and also reduces energy use. heating efficiency.
413
H A NG I NG PE G BOA R D
P egboard, also called perforated hardboard or
perfboard, is one of the simplest and least
expensive storage solutions for hanging tools and
a framework of furring strips behind the pegboard
to create the necessary clearance and provide some
added stiffness. It’s also a good idea to build a frame
other lightweight objects. When mounted to the wall around your pegboard to give the project a neat,
and outfitted with metal hooks, pegboard provides finished appearance.
a convenient way to keep items from getting lost If your garage tends to be damp, seal both faces
in the back of a drawer or the bottom of a tool of the pegboard with several coats of varnish or primer
chest. Pegboard also makes it easy to change the and exterior paint; otherwise it will absorb moisture
arrangement or collection of your wall-hung items, and swell up or even delaminate.
because you can reposition the metal hooks any
way you like without measuring, drilling holes, or
hammering nails into the wall. In fact, pegboard has
served as a low-cost storage option for so long that Tools & Materials ▸EASY UPGRADES
there are a multitude of different hooks and brackets
you can buy to accommodate nearly anything you want Eye protection Stud finder
to hang. Any home center will carry both the pegboard Marker Level
and the hooks. Tape measure Drill
You need to install pegboard correctly to get the Circular saw Pegboard panels
most value from it. If your garage walls have exposed Straightedge 1 × 2 lumber
studs, you can simply screw pegboard to the studs. Miter saw 1" drywall screws
The empty bays between the studs will provide Caulk gun Panel adhesive
the necessary clearance for inserting the hooks. Paint roller Paint or varnish
On a finished wall, however, you’ll need to install
Pegboard systems
are classic storage
solutions for garages
and other utility
areas. Outfitted with
a variety of hangers,
they offer flexibility
and convenience
when used to store
hand tools and other
small shop items.
414 T H E B O O K O F H O M E H O W -T OPegboard & Hanger Hardware Styles ▸
3
⁄16" dia.
Furring Strip
EASY UPGRADES
1
⁄8" dia.Hanger hardware comes in many shapes and sizes, Two common thicknesses for pegboard hangers from the basic J for hanging a single tool to double-prong are 1⁄8”-dia. and 3⁄16”-dia., both of which fit into standard hangers for hammers and even shelf standards. You can buy pegboard hole configurations. The thicker the hanger, the assorted hangers in kits or stock up on the type you’re likely more it can handle. Both types rely on the mechanical to use the most. connection with the pegboard and can fail if the holes in the board become elongated. The pegboard must have furring strips on the back side to create a recess for the hangers.
Metal pegboard
Tempered hardboard
Hardboard Hardboard with white melamine finishPegboard is a single-purpose sheetgood material. It is used to create a wall surface with storage function (occasionally it may be used as a cabinet back where ventilation is desired). Although it comes in 1⁄8”-thick panels, avoid them in favor of ¼”-thick material. Most larger home centers carry it unfinished and in pre-finished white. Woodgrain and other decorative panels can be found, and you can also buy metal pegboard panels. The standard size holes are 1⁄4”-dia. and spaced in a 1”-on-center grid.
415
■ HOW TO I NSTA L L A PE G BOA R D STOR AG E SYST E M
1 2EASY UPGRADES
Cut your pegboard panel to size if you are not installing a Cut 1 × 2 furring strips to make a frame that is attached to
full sheet (most building centers sell 2 × 4' and 4 × 4' panels the back side of the pegboard panel. The outside edges of the
in addition to the standard 4 × 8'). If you are cutting with a furring strips should be flush with the edges of the pegboard.
circular saw, orient the panel face-up to prevent tearout on the Because they will be visible, cut the frame parts so the two
higher-grade face. If cutting with a jigsaw, the good face of the side edge strips run the full height of the panel (36" here).
panel should be down. If possible, plan your cuts so there is an Cut a couple of filler strips to fill in between the top and
even amount of distance from the holes to all edges. bottom rails.
3
Attach the furring strips to the back of the panel using 1" OPTION: Make a frame from picture frame molding and
drywall screws and panel adhesive. Drive the screws through wrap it around the pegboard to conceal the edge grain and
countersunk pilot holes in the panel face. Do not drive screws the furring strips. If you can’t find picture frame molding with
through the predrilled pegboard holes. Use intermediate the correct dimensions, mill your own molding by cutting a
furring strips to fill in between the top and bottom. These may 3
⁄8"-wide by 1"-deep rabbet into one face of 1 × 2 stock.
be fastened with panel adhesive alone.
416 T H E B O O K O F H O M E H O W -T O4 5
EASY UPGRADESPaint or topcoat the pegboard. You can leave the pegboard Locate and mark wall studs if your garage wall has a wall unfinished, if you prefer, but a coat of paint or varnish protects covering. Make sure the marks extend above and below the the composite material from nicks and dings and hardens pegboard location so you can see them once the pegboard is it around the hole openings so the holes are less likely to positioned on the wall. become elongated. A paint roller and short-nap sleeve make quick work of the job.
6 7
Tack the pegboard and frame to the wall in the desired Drive a drywall screw through the top and bottom frame location. Drive one 2½” screw partway through the top frame at rails at each wall stud location. Drill countersunk pilot holes the center of the pegboard. Place a long level on the top of the first. Double-check for level after driving the first screw. Insert pegboard and adjust it to level using the screw as a pivot point. hangers as desired.
417
■ HOW TO I NSTA L L SL AT-WA L L PA N E L S
1 2EASY UPGRADES
Measure and mark the location of the wall panels. Use a Install a 1 × 2 × 4 starter strip on the wall, checking
level to mark lines across the stud faces for the starter strip to carefully again to ensure it is level. Install the strip 1' below the
run under the top slat panel. top edge of the first panel in the wall.
3 4
Install the first panel by sitting it on the starter guide and Snap the next panel into position underneath the first
aligning it on the studs. Screw it to the wall with the supplied panel. Align the outside edges (there may be up to a 1⁄8"
color-coordinated screws. For maximum support, use one variation in panel width; the edge strips will conceal this).
screw per slat, per stud. Double-check the panel to make sure it’s level before fastening
NOTE: If you’re installing the panel on a finished wall, coat the it to the wall with screws, as you did the top panel.
back of the panel with construction adhesive before setting it
in position.
418 T H E B O O K O F H O M E H O W -T O5 6
EASY UPGRADESTo accommodate wall outlets, switches, or other Unscrew the outlet receptacle or switch from the box fixtures in the wall surface, measure and mark from the edge frame. Install an outlet extender box, screwing it to the frame, of the panel to the location of the outlet. Mark the outline of then screw the receptacle or switch to the extender box. Install the opening on the face of the wall panel. Drill holes at the the wall panel over the receptacle and replace the outlet cover corners of the marked opening and cut it out with a jigsaw. or switch plate.
7 8
Add any additional wall panels to either side by inserting For larger obstructions, cut the panels as needed to fit the supplied dowels into the slots on the back of the previous around the obstruction. Measure and mark, and then cut the panel and pushing the panels together. Check for level as you panels with a jigsaw. work, and screw the new panels into the wall. (continued)
419
Clean newly installed
panels with an all-purpose
household cleaner. Install
9
the edge caps, working from
top to bottom on the right
side, and bottom to top on
the left.EASY UPGRADES
■ HOW TO I NSTA L L SL AT-WA L L CA BI N E T S
1 2
Check all cabinet boxes for the correct sizes and to make Set a cabinet bottom panel (the bottom and top are
sure that all the hardware has been included. The company interchangeable with this system, as are the sides) on a flat
that manufacturers the system shown here supplies cabinet work surface. Snug a dowel into each dowel hole. Separate
bodies and their matching doors in separate boxes. the cam posts from the cam nuts and place the posts in the
outside holes on each end of the panel.
420 T H E B O O K O F H O M E H O W -T O3 4
EASY UPGRADESUse a screwdriver to hand-tighten the cam posts into the Push the cam nuts into the receiver holes in the one side receiver holes. The post should still stick up far enough to wall. Make sure the line on the face of each nut is pointing accommodate the cam nut where it sits in the side-wall hole. vertically. Slide the wall down over the dowels and cam posts with the row of pin holes facing the inside of the cabinet (inset).
5 6
Use a screwdriver to turn the cam lock nuts to lock the Align the cabinet spanner bar with the bolt holes in each side wall to the base. Repeat with the second side wall. side wall. Fasten the bar in place with the supplied Allen-head bolts. Repeat with the other spanner bar. (continued)
421
Install dowels and the
cam posts in the top of
the side panel, and slide
7
the top panel onto them.
Lock the cam posts in
place as you did on the
bottom, by turning the
cam nuts until tight.EASY UPGRADES
Sit a shelf rear bracket
into the recessed back
edge of one shelf. Screw
8
it into place with the
wood screws provided.
Repeat with the other
shelves you’ll be using in
the cabinet.
Position each shelf
at the level you prefer
by levering it into the
9
wall spanners for the
shelf. Place pins in the
corresponding side-wall
panel pin holes at the
front edge of the cabinet.
Set the front of the shelf
on the pins and check for
level. Adjust as necessary,
and repeat with the rest
of the shelves.
422 T H E B O O K O F H O M E H O W -T O
Screw the door hinges10 into the designated hinge holes in the doors (longer cabinets have hinges at top, bottom, and middle; smaller cabinets only have two hinges on each side).
EASY UPGRADES11 12
Sit one door in position with the round hinge projections Screw the door handles onto the cabinet doors. Adjust secure into the door’s receiver holes. Screw the hinges to the the position of the cabinets as needed—they can be easily cabinet. Repeat with the opposite door. slid in one direction or the other. Add other accessories, work surfaces, and specialty hooks as desired.
423
■ HOW TO I NSTA L L A G A R AG E DOOR OPE N E R
1 2EASY UPGRADES
Start by aligning the rail pieces in proper order and The drive chain/cable should be packaged in its own
securing them with the included braces and bolts. Screw the dispensing carton. Attach the cable loop to the front of the
pulley bracket to the door end of the rail and slide the trolley trolley using the included linking hardware. Wrap the cable
onto the rail. Make sure the pulley and all rail pieces are around the pulley, then wrap the remaining chain around the
properly aligned and that the trolley runs smoothly without drive sprocket on the opener. Finally, attach it to the other side
hitting any hardware along the rail. Remove the two screws of the trolley with linking hardware. Make sure the chain is not
from the top of the opener, then attach the rail to the opener twisted, then attach the cover over the drive sprocket. Tighten
using these screws (inset). the chain by adjusting the nuts on the trolley until the chain is
½" above the base of the rail.
3 4
To locate the header bracket, first extend a vertical line Support the opener on the floor with a board or box to
from the center of the door onto the wall above. Raise the door prevent stress and twisting to the rail. Attach the rail pulley
and note the highest point the door reaches. Measure from the bracket to the header bracket above the door with the
floor to this point. Add 2" to this distance and mark a horizontal included clevis pin. Then place the opener on a stepladder so it
line on the front wall where it intersects the centerline. If there is above the door tracks. Open the door and shim beneath the
is no structural support behind the cross point, fasten 2× opener until the rail is 2" above the door.
lumber across the framing. Then fasten the header bracket to
the structural support with the included screws.
424 T H E B O O K O F H O M E H O W -T O5 6 7
Hang the opener from the ceiling Strip ¼” of sheathing from the wall- Install the sensor-eye mounting joists with the included hanging console bell wire. Connect the wire to brackets at each side of the garage
EASY UPGRADESbrackets and screws. Angle at least one the screw terminals on the console, door, parallel to each other, about 4 to of the hanging brackets to increase the then attach it to the inside wall of the 6” from the floor. The sensor brackets stability of the unit while in operation. garage with the included screws. Run can be attached to the door track, the Attach the manual release cord and the wires up the wall and connect them wall, or the floor, depending upon your handle to the release arm of the trolley. to the proper terminals on the opener. garage layout. See the manufacturer’s Secure the wire to the wall with insulated directions for the best configuration for staples, being careful not to pierce the your garage. wire. Install the light bulbs and lenses.
8 9
Center the door bracket 2 to 4" below
the top of the door. Drill holes and attach
the bracket with the included carriage
bolts. Connect the straight and curvedAttach the sensor eyes to the brackets with the included wing nuts but do not arm sections with the included bolts. tighten the nuts completely. Make sure the path of the eyes is unobstructed by the door Attach the arm to the trolley and door tracks. Run wires from both sensors to the opener unit and connect the wires to the bracket with the included latch pins. Plug proper terminals. Plug the opener into a grounded receptacle and adjust the sensors the opener into a grounded receptacle until the indicator light shows the correct eye alignment (inset), then tighten the wing and test the unit. See the manufacturer’s nuts. Unplug the unit and attach the sensor wires to the walls with insulated staples. directions for adjustment procedures.
425
V E N T FA NS
F or most of us, a dream bathroom does not include
foggy mirrors or unpleasant odors. Opening a
window, if your bathroom is equipped with one, can
Soffit venting involves routing the duct to a soffit
(roof overhang) instead of through the roof. Check
with the vent manufacturer for instructions for
help, but vent fans do the best job of clearing the air. soffit venting.
Most vent fans are installed in the center of the To prevent moisture damage, always terminate
bathroom ceiling or over the toilet area. A fan installed the vent outside your home—never into your attic
over the tub or shower area must be GFCI protected or basement.
and rated for use in wet areas. You can usually wire a You can install a vent fan while the framing is
fan with a light fixture into a main bathroom electrical exposed or as a retrofit, as shown in this project.
circuit, but units with built-in heat lamps or blowers
require separate circuits.
If the fan you choose doesn’t come with a
mounting kit, purchase one separately. A mounting kit Tools & Materials ▸EASY UPGRADES
should include a vent hose (duct), a vent tailpiece, and
an exterior vent cover. Eye and ear protection Drill
Venting instructions vary among manufacturers, Flexible dryer vent duct Hammer
but the most common options are attic venting and Phillips and straight screwdrivers Nails
soffit venting. Attic venting routes fan ductwork into Jigsaw or drywall saw Wire connectors
the attic and out through the roof. Always insulate Reciprocating saw Dryer vent clamps
ducting in this application to keep condensation from Electrical tester Vent cover
forming and running down into the motor. Carefully Exhaust fan unit Drywall
install flashing around the outside vent cover to Drywall screws 4" hole saw
prevent roof leaks.
Fan rating
(cubic feet
per minute)
Sone
rating
A combination light/vent fan is a great product in powder rooms and smaller baths that to do not generate excessive amounts
of air moisture. In larger baths with tubs and showers, install a dedicated vent fan with a CFM rating that’s at least 5 CFM higher
than the total square footage of the bathroom (inset photo).
426 T H E B O O K O F H O M E H O W -T O■ HOW TO R E PL AC E A N OV E R H E A D L IG H T W I T H A L IG H T/ FA N 1 2
EASY UPGRADESShut off power to the ceiling light at the electrical service Test the wire connections with a current tester to make panel. Remove the globe and bulb from the overhead ceiling sure they are not live, and then disconnect the wires and light, and then disconnect the mounting screws that hold remove the light fixture. Cap the wire ends. the light fixture to the ceiling box.
3 4
Joist bay
Duct locationPlan your exhaust pipe route. In most cases, this means Remove ceiling covering in the fan unit installation area determining the shortest distance between the fan and the and between the joists at the end of the run, next to the wall. outdoors. If the room is located at the top living level, venting You’ll need at least 18” of access. If you are running rigid vent through the roof is usually smartest. On lower levels and in pipe or the joist bay is insulated, you’ll need to remove ceiling basements, you’ll need to go through an exterior wall. If you material between the joists for the entire run. Make cuts on need to route through a wall in a room with a finished ceiling, the centerlines of the joists. choose a route that runs through a single ceiling joist bay.
(continued)
427
5 6EASY UPGRADES
Insert flexible vent tubing into one of the ceiling openings Draw a 4"-dia. circle on the wall framing at the end of the
and expand it so the free end reaches to the ceiling opening at joist bay, marking the exit point for the duct. Choose a long,
the wall. A fish tape for running cable through walls can be a ¼"-dia. drill bit and drill a hole at the center of the circle. Drill
useful aid for extending the tubing. all the way through the wall so the bit exits on the exterior
side. This will mark your hole location outside.
7 8
On the exterior, draw a 4"-dia. circle centered on the exit Insert the vent cover assembly into the opening,
point of the drill bit. Cut out the opening for the vent cover with following the manufacturer’s directions for fastening and
a reciprocating saw or a 4" hole saw. sealing it to the house.
428 T H E B O O K O F H O M E H O W -T O9 10
EASY UPGRADESAttach the end of the vent tubing to the outlet on the Nail the housing for the light/fan unit to the ceiling vent cover unit and secure it with a large pipe clamp. joist so the bottom edges of the housing are flush with the ceiling surface.
11 12
Make the wiring connections in the housing box Patch and paint the wall and ceiling in the project area. according to the manufacturer’s instructions. In just about Mount the light (the model we installed plugs into a receptacle every case you should be able to use the existing wires from in the fan box), grille, globe, and any other fixture parts. the original light switch. Once you have connected the wires, restore the power and test the fan.
429
G R A B BA R S
B athrooms are beautiful with their shiny ceramic
tubs, showers, and floors, but add water and
moisture to the mix and you’ve created the perfect
A B
conditions for a fall. The good news is that many falls Wallboard
in the bathroom can be avoided by installing grab bars
at key locations.
Grab bars help family members steady themselves
on slippery shower, tub, and other floor surfaces. Plus,
they provide support for people transferring from a
wheelchair or walker to the shower, tub, or toilet.
Grab bars come in a variety of colors, shapes,
sizes, and textures. Choose a style with a 1¼- to Studs 2× blocking Studs ¾" plywood
1½-inch diameter that fits comfortably between your
Blocking or backing is required for secure grab bars.EASY UPGRADES
thumb and fingers. Then properly install it 1½ inches
If you know where the grab bars will be located, add 2× blocking
from the wall with anchors that can support at least between studs (Illustration A). You also can cover the entire
250 pounds. wall with ¾" plywood backing, which allows you to install grab
The easiest way to install grab bars is to screw bars virtually anywhere on the wall (illustration B).
them into wall studs or into blocking or backing
attached to studs. Blocking is a good option if you
are framing a new bathroom or have the wall surface
removed during a major remodel (see Illustration A).
Use 2 × 6 or 2 × 8 lumber to provide room for
Tools & Materials ▸
adjustments, and fasten the blocks to the framing
Measuring tape #12 stainless-
with 16d nails. Note the locations of your blocking for
Pencil steel screws
future reference.
Stud finder Silicone caulk
As an alternative, cover the entire wall with
Level Eye and ear
¾-inch plywood backing secured with screws to the
Drill protection
wall framing, so you can install grab bars virtually
Masonry bit Work gloves
anywhere on the wall (see Illustration B).
Grab bar
Grab bars can be installed in areas without studs.
Hollow-wall anchors
For these installations, use specialized heavy-duty
hollow-wall anchors designed to support at least
250 pounds.
Grab bars of different styles and
configurations meet varied needs in
any bathroom, and in different areas
of the bathroom.
430 T H E B O O K O F H O M E H O W -T O■ HOW TO I NSTA L L G R A B BA R S 1 2
EASY UPGRADESLocate the wall studs in the installation area using a stud Mark the grab-bar height at one stud location, then use a finder. If the area is tiled, the stud finder may not detect studs, level to transfer the height mark to the stud that will receive so try to locate the studs above the tile, if possible, then use a the other end of the bar. Position the grab bar on the height level to transfer the marks lower on the wall. Otherwise, you marks so at least 2 of the 3 mounting holes are aligned can drill small, exploratory holes through grout joints in the tile, with the stud centers. Mark the mounting-hole locations then fill the holes with silicone caulk to seal them. Be careful onto the wall. not to drill into pipes.
3 4
Drill pilot holes for the mounting screws. If you are drilling Apply a continuous bead of silicone caulk to the back through tile, start with a small bit (about 1⁄8”), then redrill the side of each bar end (inset). Secure the bar to the studs using hole with the larger bit. For screws that won’t hit studs, drill #12 stainless-steel screws (the screws should penetrate the holes for wall anchors, following the manufacturer’s directions stud by at least 1”). Install a stainless-steel screw or bolt into for sizing. Install anchors, if necessary. the wall anchors. Test the bar to make sure it’s secure.
431
G L A S S SH E LV I NG
G lass shelving is unobtrusive so it can fit many
styles of bathrooms—from sleek modern to
elaborate Victorian. You can find a wide variety of
If you are installing shelves on a tiled wall, mount
the brackets in grout lines if at all possible to minimize
the possibility of cracking the tiles. Many glass
shelving available in home stores and online. shelves have some flexibility in the distance between
Most glass shelves are held in place with metal the mounts.
mounts. How the shelves are secured to the mounts
differs, and how the mounts are attached to the wall
also differs. Most shelves have a hidden bracket that Tools & Materials ▸
is secured to the wall. The mount then slips over the
bracket and is secured with a setscrew. The most basic Level Glass shelves
models may have mounts that are screwed directly Drill Eye and ear protection
into the wall with exposed screws. The directions here Pencil Work gloves
are for shelving that uses hidden brackets.EASY UPGRADES
Glass shelves fit any style and size of bathroom. They are held in place with metal mounts, which can be decorative and
attached to the wall.
432 T H E B O O K O F H O M E H O W -T O■ HOW TO I NSTA L L G L A S S SH E LV E S 1 2
EASY UPGRADESAssemble the shelf and shelf holders (not the brackets). Remove the shelves and use the level to extend the mark Hold the shelf against the wall in the desired location. On into a 3” vertical line. Use the level to mark a horizontal line the wall, mark the center point of each holder, where the across the centers of these lines. setscrew is.
3 4
Center the middle round hole of the bracket over the Remove the shelf from the holders. Slide a holder over intersection of the vertical and horizontal lines. Mark the a bracket, check that the shelf mount is level, and tighten the center of each of the oblong holes. Put the bracket aside and setscrew. Repeat with the other holder. Insert the shelf and fix drill a ¼” hole at each mark. Insert the included wall anchors in in place. Check the shelf for level. If it’s not level, remove one the holes. Replace the bracket, insert the screws into the wall holder and loosen the bracket screws. Slide the bracket up or anchors, and drive the screws. Repeat for the second bracket. down to make the unit level. Replace the holder and shelf.
433
BA SE M E N T STA I RWAY SH E LV I NG
I n many homes, the basement stairs offer two easy
options for convenient and out-of-the-way storage.
One utilizes the stud cavities along the stairwell
course, the stairwell wall must be unfinished on one
side for this type of shelving. If the stairwell wall isn’t an
option, perhaps you have an open wall in the basement
wall. The other occupies that large yet awkward or garage—any wall with exposed framing will work.
triangular area underneath the staircase. In both Utility shelves for the understairs space are
places, a simple lumber shelving system lets you take made with a 2 × 4 support frame and plywood shelf
advantage of underused space without sacrificing surfaces. The stair structure itself provides support
valuable square footage. at one end of the shelves. Like the stud-wall shelves,
Adding shelves along a stairwell wall couldn’t be you can set the understairs shelving at any height or
simpler. All it requires is notching a 2 × 6 shelf board to spacing that you like. In the project shown on pages
fit over the wall studs, then screwing the shelf in place. 436 to 437, the shelf system includes a low bottom
This gives you a 5½-inch-deep shelf space between the shelf that’s built with extra supports, good for keeping
studs, plus a 2-inch-deep lip in front of each stud. Of heavy items off of the basement floor.EASY UPGRADES
Shelves along an open stairwell wall (left photo) can accommodate loads of smaller items. If your basement door is near the
kitchen, these shelves are great for backup pantry storage. Shelves underneath the staircase (right photo) are ideal for basement
workshop storage and for long pieces of lumber and other materials.
Tools & Materials ▸
For Stairway Shelves: For Understairs Shelves:
Work gloves Circular saw Work gloves 2 × 4 standard lumber
Eye and ear protection Mallet Eye and ear protection (for shelf supports)
Level Circular saw 2½" deck screws or
Handsaw Level coarse-thread wood
Square Drill with bits screws
Wood chisel Tape measure ¾" AC (paint-grade on
Drill with countersink bit 2 × 4 pressure-treated one side) plywood
2 × 6 lumber lumber (for posts and 2" coarse-thread drywall
3½" deck screws struts) screws
434 T H E B O O K O F H O M E H O W -T O■ HOW TO BU I L D STA I RWAY WA L L SH E LV E S 1 2
EASY UPGRADESMark the desired height for each shelf, then use a level to Measure along each level line and cut the 2 × 6 shelf stock transfer the mark across the front edge of each stud. Measure to length. Hold each shelf in place on its lines and mark the from your level lines to mark the location of the next shelf up side edges of each stud for the notches. or down. The lines will represent the top face of the shelves. TIP: If a stud is out of square to the wall plane, make the notch big enough so the shelf will fit straight on.
3 4
Use a square to mark the notch depths at 3½”. Make Position each shelf on its lines and make sure the shelf is notch marks on both sides of the shelf. Cut the sides of the level from front to back. Drill a pilot hole at the center of each notches with a handsaw. Complete the notches by chiseling stud location using a countersink bit. Fasten the shelf to each straight down from both sides of the board along the seat, or stud with a 3½” deck screw. base, of the notch marks.
435
■ HOW TO BU I L D U N DE R STA I R S BA SE M E N T SH E LV E S
1 2EASY UPGRADES
Mark the locations of the two 2 × 4 posts onto the floor. Cut the post ends with a circular saw or power miter saw.
The posts must be equidistant from the bottom end of the Set each post on its floor mark and fasten the top end to the
staircase. Cut each post a little longer than needed. Position bottom edge of the stair stringer with three 2½" deck screws
the post plumb next to the floor mark, and trace along the stair or wood screws driven through pilot holes.
stringer to mark the angled top cut for the post.
3 4
Mark the desired location of each shelf onto the stair For each shelf, measure and cut two 2 × 4 side supports
stringers. Use a level—and a long, straight board as needed— to span from the outside edges of the posts to the back sides
to transfer the height marks to the inside faces of the posts. of the steps (or as far as practical). Also cut one 2 × 4 end
support to span between the outside faces of the posts.
436 T H E B O O K O F H O M E H O W -T O5
EASY UPGRADESFasten the side supports to the posts and stair stringers OPTION: For long shelves that will hold heavy items, add with four 2½” screws at each end. Fasten the end supports to midspan supports between the side supports. Reinforce a the outside edges of the posts with two screws at each end. bottom shelf with 2 × 4 struts cut to fit between the side The end supports should be flush with the top edges of the supports and the floor. Note: Very heavy items should go on a side supports, with their ends flush with the outside faces of reinforced bottom shelf, since stair structures aren’t designed the posts. for significant extra weight loads.
6
Cut the shelf panels to fit from ¾” plywood. The edges VARIATION: If your staircase has a center stringer, notch the of the panels should be flush with the outside face of the side plywood shelf panels to fit around the stringer. Cut the sides and end supports. Fasten the panels to the supports with 2” of the notches with a circular saw or handsaw, and then make drywall screws. the seat cuts with a chisel to complete the notches.
437
SL I DE - OU T STOR AG E
A base cabinet with slide-out trays or shelves is
one of those great modern conveniences that has
become standard in new kitchen design. Not only do
and simplicity, the trays in this project are made with
¾-inch-thick plywood parts joined with glue and finish
nails. If you prefer a more finished look (not that there’s
slide-out trays make reaching stored items easier than anything wrong with the look of nice plywood), you can
with standard cabinet spaces—no more crouching use 1 × 4 hardwood stock for the tray sides and set a
and diving into the deep recesses of cavernous 3
⁄8-inch-thick plywood bottom panel into dadoes milled
low shelves—they also store more items far more into the side pieces. Another option is to assemble
efficiently. With a few shallow trays, a standard base plywood tray pieces using pocket screws so the screw
cabinet can hold dozens of food cans and still leave heads don’t show on the front pieces of the trays.
room for tall items like cereal boxes and bags of flour
or even deep pots and countertop appliances.
To get the most from your new slide-out system,
Tools & Materials ▸
think carefully about how you will use each tray. Circular saw with 1 × 2 hardwood stockEASY UPGRADES
Measure the items you’re most likely to store together, straightedge guide ¾" finish-grade plywood
and let the items dictate the spacing of the trays. Most or tablesaw Wood glue
standard base cabinets are suitable for trays. Wide Drill 6d finish nails
cabinets (24 inches or wider) without a center partition Wood screws Finish materials
(middle stile) are best in terms of space usage, but trays Drawer slides Tape measure
in narrow cabinets (18 inches wide) are just as handy. If (1 set per tray) Varnish or polyurethane
you have a wide cabinet with a middle stile, you can add Hammer Eye and ear protection
trays along one or both sides of the stile. For economy
Slide-out trays eliminate
the everyday problem of
hard-to-reach and hard-
to-see spaces in standard
base cabinets. Better still,
you can install your trays to
accommodate the stuff you
use most often.
438 T H E B O O K O F H O M E H O W -T O■ DR AW E R SL I DE S Drawer slides suitable for pullout shelves are commonly available in both standard (left) and full extension (right) styles. Standard slides are less expensive and good enough for most applications. They allow the tray to be pulled out most of the way. Full extension slides are a little pricier than standard slides but they allow the tray to be pulled completely out of the cabinet box for easy access to items in the back.
EASY UPGRADES
Spacer strip
Glide-out railSpacers must be mounted to the wall cabinets before you can install drawer slides for your slide-out shelves. They are necessary for the drawers to clear the cabinet face frame and the door. For a ¾” spacer, a 1 × 3 or 1 × 4 works well. Paint or finish it to match the cabinet interior.
439
■ HOW TO I NSTA L L SL I DE - OU T CA BI N E T T R AYS
Lay out the tray positions, starting with
1 the bottom tray. Check the drawer slides to
see how much clearance you need for the
bottom tray. Draw lines on the side panels of
the cabinet to represent the bottom edges
of the slide supports. Make sure the lines are
level and are perpendicular to the cabinet
front. Cut the slide supports to length from
1 × 2 hardwood stock (or any hardwood
ripped to 11⁄2" wide).EASY UPGRADES
Mount the supports to the side panels
2 of the cabinet with glue and screws driven
through countersunk pilot holes. Note:
Depending on the overhang of the cabinet
face frames, you may need thicker support
stock to provide sufficient clearance for the
trays and slide rails.
Install the drawer slides flush with the
3 bottom edges of the slide supports using the
provided screws. Assemble the two halves
of each slide, and then measure between
the drawer side pieces (rails) to find the
exact width of each tray. Plan the depth of
the trays based on the cabinet depth.
440 T H E B O O K O F H O M E H O W -T O
Cut the bottom piece for each tray from4 ¾” plywood 1½” smaller than the planned width and depth of the finished tray. Rip four ¾”-wide pieces for the sides, front, and back of each tray. Cut the side pieces to length, equal to the depth dimension of the bottom piece. Cut the front and back pieces 1½” longer than the width of the bottom.
EASY UPGRADES
Build the trays with glue and 6d finish5 nails or pneumatic brads. Fasten the sides flush with the bottom face and front and back edges of the bottom piece, and then add the front and back pieces. Sand any rough surfaces, and finish the trays with two or three coats of polyurethane or other durable varnish. If desired, you can stain the trays prior to finishing so they match your cabinets.
Partially mount the drawer slide6 rails to one of the trays, following the manufacturer’s directions. Test-fit the tray in the cabinet and make any necessary adjustments before completely fastening the rails. Mount the slide rails on the remaining trays and install the trays to finish the job.
4 41
I NSPEC T I NG & R E PA I R I NG A ROOF
A roof system is composed of several elements that
work together to provide three basic, essential
functions for your home: shelter, drainage, and
Tools & Materials ▸
ventilation. The roof covering and flashing are designed Tape measure Replacement flashing
to shed water, directing it to gutters and downspouts. Air Wire brush Replacement shingles
intake and outtake vents keep fresh air circulating below Aviation snips Roofing cement
the roof sheathing, preventing moisture and heat buildup. Trowel Roofing nails
When your roof system develops problems Flat pry bar Double-headed nails
that compromise its ability to protect your home— Hammer Rubber-gasket nails
cracked shingles, incomplete ventilation, or damaged Utility knife Chisel
flashing—the damage quickly spreads to other parts Caulk gun Eye and ear protection
of your house. Routine inspections are the best way to Plywood Work gloves
make sure the roof continues to do its job effectively.
Ice dams above entries pose a danger
to everyone entering and leaving
the house. To permanently solve ice
damming problems, like the one shownE X T E R I O R R E PA I R S
here, improve roof ventilation to reduce
attic temperatures.
Tips for Identifying Roofing Problems ▸
Ice dams occur when melting snow refreezes near the Inspect both the interior and the exterior of the roof
eaves, causing ice to back up under the shingles, where it to spot problems. From inside the attic, check the rafters
melts onto the sheathing and seeps into the house. and sheathing for signs of water damage. Symptoms will
appear in the form of streaking or discoloration. A moist
or wet area also signals water damage.
442 T H E B O O K O F H O M E H O W -T O■ SH I NG L E M A I N T E NA NC E T I P S
E X T E R I O R R E PA I R SBuckled and cupped shingles are usually caused by Dirt and debris attract moisture and decay, which moisture beneath the shingles. Loosened areas create an shorten a roof’s life. To protect shingles, carefully wash the roof entry point for moisture and leave shingles vulnerable to once a year, using a pressure washer. Pay particular attention wind damage. to areas where moss and mildew may accumulate.
In damp climates, it’s a good idea to nail a zinc strip along Overhanging tree limbs drop debris and provide shade that the center ridge of a roof, under the ridge caps. Minute encourages moss and mildew. To reduce chances of decay, quantities of zinc wash down the roof each time it rains, killing trim any limbs that overhang the roof. moss and mildew.
443
■ HOW TO LOCAT E & E VA LUAT E L E A K S
1 2
If you have an unfinished attic, examine the underside of Water that flows toward a wall can be temporarily
your roof with a flashlight on a rainy day. If you find wetness, diverted to minimize damage. Nail a small block of wood inE X T E R I O R R E PA I R S
discoloration, or other signs of moisture, trace the trail up to the path of the water, and place a bucket underneath to catch
where the water is making its entrance. the drip. On a dry day, drive a nail through the underside of the
roof decking to mark the hole.
3 4
If the leak is finding its way to a finished ceiling, take Once you mark the source of a leak from inside,
steps to minimize damage until the leak can be repaired. As measure from that spot to a point that will be visible and
soon as possible, reduce the accumulation of water behind a identifiable from outside the house, such as a chimney, vent
ceiling by poking a small hole in the wallboard or plaster and pipe, or the peak of the roof. Get up on the roof and use that
draining the water. measurement to locate the leak.
444 T H E B O O K O F H O M E H O W -T O■ HOW TO M A K E E M E RG E NC Y R E PA I R S 1 2
If your roof is severely damaged, the primary goal is to Cover the damaged area by nailing strips of lath around the prevent additional damage until permanent repairs are made. edges of a plastic sheet or tarp. Nail a sheet of plywood to the roof to serve as emergency TIP: For temporary repairs, use double-headed nails, which cover to keep out the wind and water. can be easily removed. Fill nail holes with roofing cement when the repair is complete.
E X T E R I O R R E PA I R S■ HOW TO M A K E SPOT R E PA I R S W I T H ROOF I NG CE M E N T 1 2 3
To reattach a loose shingle, wipe Tack down buckled shingles by Check the joints around flashing, down the felt paper and the underside cleaning below the buckled area. Fill which are common places for roof leaks of the shingle. Let each dry, then apply the area with roofing cement, then to occur. Seal any gaps by cleaning out a liberal coat of roofing cement. Press press the shingle into the cement. and replacing any failed roofing cement. the shingle down to seat it in the bed Patch cracks and splits in shingles with TIP: Heat softens the roof’s surface, and of cement. roofing cement. cold makes it brittle. If needed, warm shingles slightly with a hair dryer to make them easier to work with and less likely to crack.
445
■ HOW TO R E PL AC E A SPH A LT SH I NG L E S
1 2 3E X T E R I O R R E PA I R S
Pull out damaged shingles, starting Remove old nails in and above Install the replacement shingles,
with the uppermost shingle in the the repair area, using a flat pry bar. beginning with the lowest shingle in the
damaged area. Be careful not to Patch damaged felt paper with repair area. Nail above the tab slots,
damage surrounding shingles that still roofing cement. using 7⁄8" or 1" roofing nails.
are in good condition.
4 5
Install all but the top shingle with nails, then apply Slip the last shingle into place, under the overlapping
roofing cement to the underside of the top shingle, above the shingle. Lift the shingles immediately above the repair area,
seal line. and nail the top replacement shingle.
446 T H E B O O K O F H O M E H O W -T O■ HOW TO R E PL AC E WOOD SH A K E S & SH I NG L E S 1 2
To age new shakes and shingles so they match existing Split the damaged shakes or shingles, using a hammer ones, dissolve 1 pound of baking soda in 1 gallon of water. and chisel. Remove the pieces. Slide a hacksaw blade under
E X T E R I O R R E PA I R SBrush the solution onto the shakes or shingles, then place the overlapping shingles and cut the nail heads. Pry out the them in direct sunlight for four to five hours. Rinse them remaining pieces of the shakes or shingles. thoroughly and let dry. Repeat this process until the color closely matches the originals.
3 4
Gently pry up, but don’t remove, the shakes or shingles Cut the shakes or shingles for the top course. Because above the repair area. Cut new pieces for the lowest course, the top course can’t be nailed, use roofing cement to leaving a 3⁄8” gap between pieces. Nail replacements in place fasten the pieces in place. Apply a coat of roofing cement with ring-shank siding nails. Fill in all but the top course in the where the shakes or shingles will sit, then slip them beneath repair area. the overlapping pieces. Press down to seat them in the roofing cement.
4 47
■ HOW TO PATCH VA L L E Y F L A SH I NG
1 2 3
Measure the damaged area and Scrub the damaged flashing with Rest the square end of the patch
mark an outline for the patch. Cut a a wire brush, and wipe it clean. Apply on top of the old flashing, and press it
patch wide enough to fit under shingles a heavy bead of roofing cement to the firmly to seal the roofing cement joint.
on both sides of the repair area, and back of the patch. Cut a slit in the old Add roofing cement to the exposed
tapered to a point at one end. Using a flashing. Insert the tapered end of the seams. Using a trowel, feather out the
trowel or flat pry bar, carefully break the patch into the slit, and slip the side cement to create a smooth path forE X T E R I O R R E PA I R S
seal between the damaged flashing and edges under the shingles. water flow.
surrounding shingles. TIP: Use the same material for your
patch as the original flashing. When
dissimilar materials are joined,
corrosion accelerates.
■ HOW TO R E PL AC E V E N T F L A SH I NG
1 2
Sleeve
Remove the shingles above and on the sides of the vent Cut the shingles to fit around the neck of the flashing so
pipe. Remove the old vent flashing, using a flat pry bar. Apply a they lie flat against the flange. Apply roofing cement to the
heavy, double bead of roofing cement along the bottom edge shingle and flashing joints, and cover any exposed nail heads.
of the flange of the new flashing. Set the new flashing in place
so it covers at least one course of shingles. Nail around the
perimeter of the flange, using rubber-gasket nails.
448 T H E B O O K O F H O M E H O W -T O■ HOW TO R E PL AC E ST E P F L A SH I NG 1 2
E X T E R I O R R E PA I R SCarefully bend up the counterflashing or the siding Cut the new flashing to fit and apply roofing cement to all covering the damaged flashing. Cut any roofing cement seals, unexposed edges. Slip the flashing in place, making sure it’s and pull back the shingles. Use a flat pry bar to remove the overlapped by the flashing above and overlaps the flashing damaged flashing. and shingle below. TIP: When replacing flashing around masonry, such as a chimney, use copper or galvanized steel. Lime from mortar can corrode aluminum.
3 4
Drive one roofing nail through the flashing, at the bottom Reposition the shingles and counterflashing, and seal all corner, and into the roof deck. Do not fasten the flashing to the joints with roofing cement. vertical roof element, such as the chimney.
4 49
R E PA I R I NG WOOD FA SC I A & SOF F I T S
F ascia and soffits add a finished look to your
roof and promote a healthy roof system. A
well-ventilated soffit system prevents moisture from
Cornice cover
Ledger board Rafter
Rafter lookout
building up under the roof and in the attic.
Most fascia and soffit problems can be corrected
by cutting out sections of damaged material and
replacing them. Joints between fascia boards are
lock-nailed at rafter locations, so you should remove
whole sections of fascia to make accurate bevel cuts for
patches. Soffits can often be left in place for repairs. Vent
Tools & Materials ▸
Circular saw Replacement materials
Jigsaw Nailing strips
Drill 2" and 21⁄2" galvanized Soffit moldingE X T E R I O R R E PA I R S
Putty knife deck screws
Soffit panel
Hammer 4d galvanized casing nails
Fascia
Flat pry bar Acrylic caulk Fascia header
Nail set Primer
Fascia and soffits close off the eaves area beneath the roof
Chisel Paint overhang. The fascia covers the ends of rafters and rafter
Caulk gun Eye and ear protection lookouts, and provides a surface for attaching gutters. Soffits
Paintbrush Work gloves are protective panels that span the area between the fascia
and the side of the house.
■ HOW TO R E PA I R WOOD FA SCI A
1 2 3
Rafter
Old New
Remove gutters, shingle moldings, Set your circular saw for a 45° bevel, Set the patch board in place. Drill
and any other items mounted on the and cut off the damaged portion of the pilot holes through both fascia boards
fascia. Carefully pry off the damaged fascia board. Reattach the undamaged into the rafter. Drive nails in the holes to
fascia board, using a pry bar. Remove original fascia to the rafters or rafter create a lock-nail joint (inset). Replace
the entire board and all old nails. lookouts, using 2" deck screws. shingle moldings and trim pieces, using
Bevel-cut a patch board to replace the 4d casing nails. Set the nail heads. Prime
damaged section. and paint the new board.
450 T H E B O O K O F H O M E H O W -T O■ HOW TO R E PA I R WOOD PA N E L SOF F I T S 1 2
In the area where soffits are damaged, remove the support Remove the damaged soffit section, using a pry bar. Cut moldings that hold the soffits in place along the fascia and nailing strips the same length as the exposed area of the exterior wall. Drill entry holes, then use a jigsaw to cut out the rafters, and fasten them to the rafters or rafter lookouts at the damaged soffit area. edges of the openings, using 21⁄2” deck screws. TIP: Cut soffits as close as possible to the rafters or rafter lookouts. Finish cuts with a chisel, if necessary.
3 4
E X T E R I O R R E PA I R SUsing soffit material similar to the original panel, cut a Attach the replacement panel to the nailing strips, using replacement piece 1⁄8” smaller than the opening. If the new 2” deck screws. If you are not going to paint the entire soffit panel will be vented, cut the vent openings. after the repair, prime and paint the replacement piece before installing it.
5 6
Reattach the soffit molding, using 4d casing nails. Set the Using siliconized acrylic caulk, fill all nail holes, screw nail heads. holes, and gaps. Smooth out the caulk with a putty knife until the caulk is even with the surface. Prime and paint the soffit panels.
4 51
R E PA I R I NG GU T T E R S
G utters perform the important task of channeling
water away from your house. A good gutter system
prevents damage to your siding, foundation, and
landscaping, and it helps prevent water from leaking
into your basement. When gutters fail, evaluate the
type and extent of damage to select the best repair
method. Clean your gutters and downspouts as often
as necessary to keep the system working efficiently.
Tools & Materials ▸
Flat pry bar Wood scraps
Hacksaw Replacement
Caulk gun gutter materials
Pop rivet gun Siliconized
Drill acrylic caulk
Hammer Roofing cementE X T E R I O R R E PA I R S
Stiff-bristled brush Metal flashing
Putty knife Sheet-metal screws
Steel wool or pop rivets
Aviation snips Gutter hangers
Level Primer and paint
Paintbrush Gutter patching kit
Trowel Gutter guards
Garden hose Eye and ear protection Use a trowel to clean leaves, twigs, and other debris out of
Chalk line Work gloves the gutters before starting the repairs.
Keep gutters and downspouts clean
so rain falling on the roof is directed well
away from the foundation. Nearly all wet
basement problems are caused by water
collecting near the foundation, a situation
that can frequently be traced to clogged
and overflowing gutters and downspouts.
452 T H E B O O K O F H O M E H O W -T O■ HOW TO U NCLOG GU T T E R S 1 2 3
Flush clogged downspouts with Check the slope of the gutters, Place gutter guards over the gutters water. Wrap a large rag around a garden using a level. Gutters should slope to prevent future clogs. hose and insert it in the downspout slightly toward the downspouts. Adjust opening. Arrange the rag so it fills the the hangers, if necessary. opening, then turn on the water full force.
E X T E R I O R R E PA I R S■ HOW TO R E H A NG SAGG I NG GU T T E R S & PATC H L E A K S 1 2 3
For sagging gutters, snap a chalk line Reattach hangers every 24”, and Use a gutter patching kit to make on the fascia that follows the correct within 12” of seams. Use new hangers, temporary repairs to a gutter with slope. Remove hangers in and near the if necessary. Avoid using the original nail minor damage. Follow manufacturer’s sag. Lift the gutter until it’s flush with holes. Fill small holes and seal minor directions. For permanent repairs, see the chalk line. leaks, using gutter caulk. pages 454 to 455. TIP: A good slope for gutters is a ¼” drop every 10 ft. toward the downspouts.
453
■ HOW TO R E PA I R L E A K Y JOI N T S
1 2
Drill out the rivets or unfasten the metal screws to Apply caulk to the joining parts, then reassemble the joint.
disassemble the leaky joint. Scrub both parts of the joint with Secure the connection with pop rivets or sheet-metal screws.E X T E R I O R R E PA I R S
a stiff-bristled brush. Clean the damaged area with water, and
allow to dry completely.
■ HOW TO PATC H M E TA L GU T T E R S
1 2 3
Clean the area around the damage Apply a 1⁄8"-thick layer of roofing Cut and bend a piece of flashing to
with a stiff-bristled brush. Scrub it with cement evenly over the damage. Spread fit inside the gutter. Bed the patch in the
steel wool or an abrasive pad to loosen the roofing cement a few inches past roofing cement. Feather out the cement
residue, then rinse it with water. the damaged area on all sides. to reduce ridges so it won’t cause
significant damming.
TIP: To prevent corrosion, make sure
the patch is the same type of metal as
the gutter.
454 T H E B O O K O F H O M E H O W -T O■ HOW TO R E PL AC E A SEC T ION OF M E TA L GU T T E R 1 2 3
Remove gutter hangers in and near Slip spacers between the gutter Cut a new gutter section at least 4”
E X T E R I O R R E PA I R Sthe damaged area. Insert wood spacers and fascia, near each end of the longer than the damaged section. in the gutter, near each hanger, before damaged area, so you won’t damage prying. the roof when cutting the gutter. Cut out TIP: If the damaged area is more than the damaged section, using a hacksaw. 2 ft. long, replace the entire section with new material.
4 5 6
Clean the cut ends of the old gutter, Secure the gutter patch with pop Reinstall gutter hangers. If necessary, using a wire brush. Caulk the ends, then rivets or sheet-metal screws. Use at use new hangers, but don’t use old holes. center the gutter patch over the cutout least three fasteners at each joint. On Prime and paint the patch to match the area and press into the caulk. the inside surfaces of the gutter, caulk existing gutter. over the heads of the fasteners.
455
R E MOV I NG E X T E R IOR SI DI NG
A lthough it’s sometimes possible to install new
siding over old if the old siding is solid and firmly
attached to the house, it’s often better to remove the
siding, especially if it’s damaged. Taking off the old
siding allows you to start with a flat, smooth surface. Sheathing
And because the overall thickness of the siding will
remain unchanged, you won’t have to add extensions
to your window and door jambs.
There’s no “right” way to remove siding. Each
type of siding material is installed differently, and
consequently, they have different removal techniques.
A couple of universal rules do apply, however. Start by
removing trim that’s placed over the siding, and work
from the top down. Siding is usually installed from the
bottom up, and working in the opposite direction makes
removal much easier. Determine the best removal
method for your project based on your type of siding.
Strip one side of the house at a time, then re-side Felt paper
that wall before ripping the siding off another section.E X T E R I O R R E PA I R S
This minimizes the amount of time your bare walls are
exposed to the elements. Take care not to damage the
sheathing. If you can’t avoid tearing the housewrap, it Insulation
can easily be replaced, but the sheathing is another story.
While the goal is to remove the siding quickly, it’s
also important to work safely. Take care when working
around windows so the siding doesn’t crack or break
the glass. Invest the necessary time to protect the
flowers and shrubs before starting the tear-off.
Renting a dumpster will expedite the cleanup
process. It’s much easier to dispose of the siding as
soon as it’s removed. When you’re finished with your
cleanup, use a release magnet to collect the nails on
the ground.
Siding
Tools & Materials ▸
Cat’s paw Masonry-cutting blade
Flat pry bar Masonry bit
Zip-lock tool Aviation snips
Drill Roofing shovel
Circular saw Release magnet
Cold chisel Eye and ear protection The exterior wall is composed of siding, housewrap or felt
Hammer Work gloves paper, and sheathing. Remove the siding without disturbing or
damaging the sheathing.
456 T H E B O O K O F H O M E H O W -T OTips for Removing Siding ▸
Brick molding comes preattached Lap siding is nailed at the top, Shakes and shingles are best to most wood-frame window and then covered by the next course. Pry removed with a roofing shovel. door units. To remove the molding, off the trim at the top of the wall to Use the shovel to pry the siding
E X T E R I O R R E PA I R Spry along the outside of the frame to expose the nails in top row. Remove away from the wall. Once the siding avoid marring the exposed parts of the nails using a cat’s paw, and work is removed, use the shovel or a the jambs and molding. your way down the wall. hammer to pull out remaining nails.
Siding
shown
cutaway
for clarity
Building
paper
Sheathing
Metal
lath
StuccoBoard and batten siding is Vinyl siding has a locking channel Stucco siding is difficult to remove. removed by prying off the battens that fits over the nailing strip of the It’s usually much easier to apply the from over the boards. Use a pry bar underlying piece. To remove, use a new siding over the stucco than or cat’s paw to remove the nails zip-lock tool to separate the panels, to remove it. If you’re determined from the boards. and use a flat pry bar or hammer to to take it off, use a cold chisel and remove the nails. hammer to break it into pieces, and aviation snips to cut the lath.
457
R E PL AC I NG WA L L SH E AT H I NG
A fter removing the old siding, inspect the sheathing
to make sure it’s still in good condition. If water
penetrated behind the siding, there’s a good chance
Tools & Materials ▸
the sheathing is warped, rotted, or otherwise damaged, Hammer 3" deck screws
and will need to be replaced. You’ll only need to Circular saw 21⁄4" deck screws
replace the section of sheathing that’s damaged. Tape measure Drill
Before cutting into the wall, make sure there are no Chalk line Eye and ear
wires, cables, or pipes under the sheathing. Pry bar protection
Older homes typically have planks or plywood Sheathing Work gloves
sheathing, while new homes may have a nonstructural 2×4
sheathing. The replacement material doesn’t have to
be the same material as the original sheathing, but it
does have to be the same thickness.E X T E R I O R R E PA I R S
Although the sheathing isn’t visible, a smooth, solid sheathing installation is essential to a professional looking siding finish.
458 T H E B O O K O F H O M E H O W -T O■ HOW TO R E PL AC E WA L L SH E AT H I NG 1 2
E X T E R I O R R E PA I R SSnap chalk lines around the area of damaged sheathing, Pry off the damaged sheathing. Remove any remaining making sure the vertical lines are next to wall studs. Remove nails or staples in the studs. Measure the opening, subtract 1⁄8” any nails or staples in your path. Set the depth of the circular from each side, then cut a piece of sheathing to size. saw blade to cut through the sheathing, but not cut the studs.
3 4
Align 2 × 4 nailing strips with the edges of the wall studs. Place the new piece of sheathing in the opening, Fasten the strips in place, using 3” deck screws. keeping a 1⁄8” gap on each side to allow for expansion. Attach the sheathing to the nailing strips and studs, using 21⁄4” deck screws driven every 12”.
459
R E PA I R I NG SI DI NG
D amage to siding is fairly common, but fortunately,
it’s also easy to fix. Small to medium holes,
cracks, and rotted areas can be repaired with
siding, contact the manufacturer or the contractor
who installed the siding to help you locate matching
materials and parts. If you’re unable to find an exact
filler or by replacing the damaged sections with match, remove a section of original siding from a
matching siding. less visible area of the house, such as the back of the
If you cannot find matching siding for repairs at garage, and use it for the patch. Cover the gap in the
building centers, check with salvage yards or siding less visible area with a close matching siding, where
contractors. When repairing aluminum or vinyl the mismatch will be less noticeable.
Tools & Materials ▸
Aviation snips Trowel Epoxy wood filler Replacement siding,
Caulk gun Screwdrivers Epoxy glue shakes, or shingles
Drill Hacksaw Galvanized ring-shank End caps
Flat pry bar Circular saw siding nails Wood preservative
Hammer Jigsaw Siliconized Primer
Straightedge Keyhole saw acrylic caulk Paint or stain
Tape measure Flat pry bar Roofing cement Metal sandpaperE X T E R I O R R E PA I R S
Utility knife Nail set Sheathing Eye and ear protection
Zip-lock tool Stud finder Trim Work gloves
Chisel Paintbrush
J-channel
Nailing strip
Shown cutaway for clarity
Vinyl and metal siding panels have a locking J-channel that fits over the bottom of the nailing strip on the underlying piece.
Use a zip-lock tool (inset) to separate panels. Insert the tool at the seam nearest the repair area. Slide it over the J-channel, pulling
outward slightly, to unlock the joint from the siding below.
460 T H E B O O K O F H O M E H O W -T O■ HOW TO R E PA I R V I N Y L SI DI NG 1 2
Starting at the seam nearest the damaged area, unlock Insert siding nails in the nailing strip, then position the interlocking joints, using a zip-lock tool. Insert spacers between end of a flat pry bar over each nail head. Drive the nails by the panels, then remove the fasteners in the damaged siding, tapping on the neck of the pry bar with a hammer. Place using a flat pry bar. Cut out the damaged area, using aviation a scrap piece of wood between the pry bar and siding to snips. Cut a replacement piece 4” longer than the open area, avoid damaging the siding. Slip the locking channel on the and trim 2” off the nailing strip from each end. Slide the piece overlapping piece over the nailing strip of the replacement into position. piece. TIP: If the damaged panel is near a corner, door, or window, replace the entire panel. This eliminates an extra seam.
■ HOW TO PATC H A LU M I N U M SI DI NG
E X T E R I O R R E PA I R S1 Bonding surface left intact 2
Cut out the damaged area, using aviation snips. Leave Nail the lower patch in place by driving siding nails through an exposed area on top of the uppermost piece to act as the nailing flange. Apply roofing cement to the back of the top a bonding surface. Cut a patch 4” larger than the repair piece, then press it into place, slipping the locking channel over area. Remove the nailing strip. Smooth the edges with the nailing strip of the underlying piece. Caulk the seams. metal sandpaper.
■ HOW TO R E PL AC E A LU M I N U M E N D CA P S 1 2
Remove the damaged end cap. If necessary, pry the Trim the nailing tabs off the top replacement cap. Apply bottom loose, then cut along the top with a hacksaw blade. roofing cement to its back. Slide the cap over the locking Starting at the bottom, attach the replacement end caps channels of the siding panels. Press the top cap securely by driving siding nails through the nailing tabs and into the in place. framing members.
4 61
■ HOW TO R E PL AC E BOA R D & BAT T E N SI DI NG
1 2 3
Remove the battens over the Cut replacement boards from the Nail the new boards in place, using
damaged boards. Pry out the damaged same type of lumber, allowing a 1⁄8" ring-shank siding nails. Replace the
boards in their entirety. Inspect the gap at the side seams. Prime or seal battens and any other trim. Prime andE X T E R I O R R E PA I R S
underlying housewrap, and patch the edges and the back side of the paint or stain the new boards to blend
if necessary. replacement boards. Let them dry. with the surrounding siding.
■ HOW TO R E PL AC E WOOD SH A K E S & SH I NG L E S
1 2
Split damaged shakes or shingles with a hammer and Cut replacement shakes or shingles to fit, leaving a 1⁄8"- to
chisel, and remove them. Insert wood spacers under the 1
⁄4"-wide gap at each side. Coat all sides and edges with wood
shakes or shingles above the repair area, then slip a hacksaw preservative. Slip the patch pieces under the siding above
blade under the top board to cut off any remaining nail heads. the repair area. Drive siding nails near the top of the exposed
area on the patches. Cover nail heads with caulk. Remove
the spacers.
462 T H E B O O K O F H O M E H O W -T O■ HOW TO R E PL AC E L A P SI DI NG 1 2
If the damage is caused by water, locate and repair the Mark the area of siding that needs to be replaced. Make the leak or other source of the water damage. cutout lines over the center of the framing members on each side of the repair area, staggering the cuts to offset the joints. TIP: Use an electronic studfinder to locate framing members, or look for the nail heads.
3 4
E X T E R I O R R E PA I R SInsert spacers beneath the board above the repair area. Measure and cut replacement boards to fit, leaving Make entry cuts at the top of the cutting lines with a keyhole an expansion gap of 1⁄8” at each end. Use the old boards as saw, then saw through the boards and remove them. Pry out templates to trace cutouts for fixtures and openings. Use a any nails or cut off the nail heads, using a hacksaw blade. jigsaw to make the cutouts. Apply wood sealer or primer to the Patch or replace the sheathing and building paper, if necessary. ends and backs of the boards. Let them dry.
5 6
Nail the new boards in place with siding nails, starting with Fill expansion joints with caulk (use paintable caulk the lowest board in the repair area. At each framing member, for painted wood or tinted caulk for stained wood). Prime drive nails through the bottom of the new board and the top of and paint or stain the replacement boards to match the the board below. surrounding siding. TIP: If you removed the bottom row of siding, nail a 1 × 2 starter strip along the bottom of the patch area.
463
R E PA I R I NG E X T E R IOR T R I M
S ome exterior trim serves as decoration, like
gingerbread and ornate cornice moldings. Other
trim, such as brick molding and end caps, works with
siding to seal your house from the elements. Damaged
brick molding and corner boards should be patched
with stock material similar to the original.
If you cannot find matching replacement parts for
decorative trim at home improvement stores, check
salvage shops or contact a custom millworker.
Tools & Materials ▸
Hammer Caulk
Chisel 10d galvanized casing nails
Circular saw Galvanized ring-shank
Nail set siding nails
Putty knife Sandpaper
Utility knife PrimerE X T E R I O R R E PA I R S
Paintbrush Paint
Flat pry bar Building paper
Caulk gun Drip edge
Epoxy wood filler Replacement trim
Epoxy glue Eye and ear protection Repair delicate or ornamental trim molding in your
workshop, whenever possible. You’ll get better results than if
Panel adhesive Work gloves
you try repairing it while it’s still attached.
Tips for Repairing & Replacing Trim ▸
Reattach loose trim with new ring-shank siding nails Repair decorative trim molding with epoxy glue or
driven near old nail locations. Fill old nail holes with wood filler. For major repairs, make your own replacement
paintable caulk, and touch up caulk and new nail heads parts, or take the trim to a custom millwork shop.
with paint to match the surrounding surface.
464 T H E B O O K O F H O M E H O W -T O■ HOW TO R E PL AC E BR IC K MOL DI NG 1 2 3 Drip edge
Brick moldingPry off old brick molding around Hold a replacement piece of brick Cut a 3”-wide piece of flashing to fit windows and doors, using a flat pry bar. molding, slightly longer than the between the jambs, then bend it in half
E X T E R I O R R E PA I R SRemove any old drip edge. Inspect and original piece, across the opening. Mark lengthwise to form the new drip edge repair the building paper. cutting lines to fit the opening. Cut the (preformed drip edge is also available). replacement molding at the marks, Slip it between the siding and building matching any miter cuts. paper, above the door or window. Do not nail the drip edge in place.
4 5
Test-fit the replacement piece of brick molding, then Nail the brick molding to the door header, using 10d apply exterior-grade panel adhesive to the back side. Follow galvanized casing nails. Lock-nail the miter joints, and set all the manufacturer’s directions for allowing the adhesive to set. nail heads. Seal joints, and cover nail holes with caulk. Prime and paint when the caulk dries.
465
I DE N T I F Y I NG E X T E R IOR PA I N T PROBL E M S
T wo enemies work against painted surfaces—
moisture and age. A simple leak or a failed
vapor barrier inside the house can ruin even the
Evaluating the painted surfaces of your house
can help you identify problems with siding, trim, roofs,
and moisture barriers. The pictures on these two pages
finest paint job. If you notice signs of paint failure, show the most common forms of paint failure, and
such as blistering or peeling, take action to correct how to fix them. Be sure to fix any moisture problems
the problem right away. If the surface damage is before repainting.
discovered in time, you may be able to correct it
with just a little bit of touch-up painting.E X T E R I O R R E PA I R S
Evaluate exterior painted surfaces every year, starting with areas sheltered from the sun. Paint failure will appear first in
areas that receive little or no direct sunlight and is a warning sign that similar problems are developing in neighboring areas.
466 T H E B O O K O F H O M E H O W -T O■ COM MON FOR M S OF PA I N T FA I LU R E
Blistering appears as a bubbled surface. It results from poor
E X T E R I O R R E PA I R Spreparation or hurried application of primer or paint. The blisters indicate trapped moisture is trying to force its way through the surface. To fix isolated spots, scrape and touch up. For widespread damage, remove paint down to bare wood, then apply primer and paint.
Peeling occurs when paint falls away in large flakes. It’s a sign
of persistent moisture problems, generally from a leak or a
failed vapor barrier. If the peeling is localized, scrape and sand
the damaged areas, then touch up with primer and paint. If it’s
widespread, remove the old paint down to bare wood, then
apply primer and paint.Alligatoring is widespread flaking and cracking, typically seen on surfaces that have many built-up paint layers. It can also be caused by inadequate surface preparation or by allowing too little drying time between coats of primer and paint. Remove the old paint, then prime and repaint.
4 67E X T E R I O R R E PA I R S
Localized blistering and peeling indicates that moisture, Clearly defined blistering and peeling occurs when a
usually from a leaky roof, gutter system, or interior pipe, is humid room has an insufficient vapor barrier. If there’s a clear
trapped under the paint. Find and eliminate the leak, then line where an interior wall ends, remove the siding and replace
scrape, prime, and repaint the area. the vapor barrier.
Mildew forms in cracks and in humid areas that receive little direct sunlight. Wash mildewed areas with a 1:1 solution of
household chlorine bleach and water, or with trisodium phosphate (TSP).
468 T H E B O O K O F H O M E H O W -T OEfflorescence occurs in masonry when minerals leech Bleeding spots occur when nails in siding begin to rust. through the surface, forming a crystalline or powdery layer. Remove the nails, sand out the rust, then drive in galvanized Use a scrub brush and a muriatic acid solution to remove ring-shank nails. Apply metal primer, then paint to blend in
E X T E R I O R R E PA I R Sefflorescence before priming and painting. with the siding.
Rust occurs when moisture
penetrates paint on iron or steel.
Remove the rust and loose paint with
a drill and wire brush attachment, then
prime and repaint.
4 69
PA I N T I NG YOU R HOUSE
S chedule priming and painting tasks so that you
can paint within two weeks of priming surfaces. If
more than two weeks pass, wash the surface with soap
Tools & Materials ▸
and water before applying the next coat. Paintbrushes House paint
Check the weather forecast and keep an eye on Paint rollers Trim paint
the sky while you work. Damp weather or rain within Sash brush Cleanup materials
two hours of application will ruin a paint job. Don’t Scaffolding Masking tape
paint when the temperature is below 50°F or above Ladders Eye and ear protection
90°F. Avoid painting on windy days—it’s dangerous to Primer Work gloves
be on a ladder in high winds, and wind blows dirt onto
the fresh paint.
Plan each day’s work so you can follow the shade.
Prepare, prime, and paint one face of the house at a
time, and follow a logical painting order. Work from the
top of the house down to the foundation, covering an
entire section before you move the ladder or scaffolding.E X T E R I O R R E PA I R S
Paint in a logical order, starting from the top and working your way down. Cover as much surface as you can reach comfortably
without moving your ladder or scaffolding. After the paint or primer dries, touch up any unpainted areas that were covered by the
ladder or ladder stabilizer.
470 T H E B O O K O F H O M E H O W -T OTips for Selecting Brushes & Rollers ▸
Wall brushes, which are thick, square brushes 3” to 5” Trim and tapered sash brushes, which are 2” to
E X T E R I O R R E PA I R Swide, are designed to carry a lot of paint and distribute 3” wide, are good for painting doors and trim, and for it widely. cutting-in small areas. TIP: It’s good to keep a variety of clean brushes on hand, including 2½”, 3”, and 4” flat brushes, 2” and 3” trim brushes, and tapered sash brushes.
Paint rollers work best for quickly painting smooth Use a 3” roller to paint flat-surfaced trim, such as end surfaces. Use an 8” or 9” roller sleeve for broad surfaces. caps and corner trim.
471
Tips for Applying Primer & Paint ▸
Use the right primer and paint for each job. Always Plan your painting sequence so you paint the walls,E X T E R I O R R E PA I R S
read the manufacturer’s recommendations. doors, and trim before painting stairs and porch floors.
This prevents the need to touch up spills.
Tips for Loading & Distributing Paint ▸
Load your brush with the right amount of paint Hold the brush at a 45° angle and apply just enough
for the area you’re covering. Use a full load of paint for downward pressure to flex the bristles and squeeze the
broad areas, a moderate load for smaller areas and paint from the brush.
feathering strokes, and a light load when painting or
working around trim.
472 T H E B O O K O F H O M E H O W -T O■ HOW TO USE A PA I N T BRUSH 1 2
E X T E R I O R R E PA I R SLoad the brush with a full load of paint. Starting at one end of At the end of the stroke, lift the brush without leaving a the surface, make a long, smooth stroke until the paint begins definite ending point. If the paint appears uneven or contains to feather out. heavy brush marks, smooth it out without overbrushing. TIP: Paint color can vary from one can to the next. To avoid problems, pour all of your paint into one large container and mix it thoroughly. Pour the mixed paint back into the individual cans and seal them carefully. Stir each can before use.
Reload the brush and make a3 stroke from the opposite direction, painting over the feathered end of the first stroke to create a smooth, even surface. If the junction of the two strokes is visible, rebrush with a light coat of paint. Feather out the starting point of the second stroke.
473
Tips for Using Paint Rollers ▸
Wet the roller nap, then squeeze out the excess water. Doughnut-shaped rollers work well for painting the
Position a roller screen inside a five-gallon bucket. Dip edges of lap siding and moldings.
the roller into the paint, then roll it back and forth across
the roller screen. The roller sleeve should be full, but not
dripping, when lifted from the bucket.E X T E R I O R R E PA I R S
Cone-shaped rollers work well for painting the joints between intersecting surfaces.
4 74 T H E B O O K O F H O M E H O W -T OTips for Cleaning Painting Tools ▸
E X T E R I O R R E PA I R SScrape paint from roller covers with the curved side Use a spinner tool to remove paint and solvent from of a cleaner tool. brushes and roller covers.
Comb brushes with the spiked side of a cleaner tool to properly align bristles for drying.
475
■ HOW TO PA I N T ST UCCO WA L L S
1 2
Using a large paintbrush, paint the foundation with Apply concrete paint to board surfaces with a paint roller
anti-chalking masonry primer, and let it dry. Using concrete and a 5⁄8"-nap sleeve. Use a 3" trim roller or a 3" paintbrush
paint and a 4" brush, cut in the areas around basement for trim.
windows and doors.
■ HOW TO PA I N T DOOR S, W I N DOWS & T R I ME X T E R I O R R E PA I R S
1 D
C
B
A
Using a sash brush, paint doors in this sequence: beveled edges of raised door panels (A), panel faces (B), horizontal rails (C), and
vertical stiles (D).
4 76 T H E B O O K O F H O M E H O W -T O2 3 Brick molding
E X T E R I O R R E PA I R SFor trim, use a trim brush or sash brush and a moderate load Mask off the siding—if freshly painted, make sure it’s of paint to paint the inside edges of door and window jambs, completely dry first. Paint the outside edges of casings and casings, and brick molding. brick molding. Work paint all the way into the corners created TIP: Paint surfaces on the interior side of the door-stop to match by the siding’s profile. the interior trim.
4 5
Paint the faces of door jambs, casings, and brick molding, Paint wood door thresholds and porch floors with specially feathering fresh paint around the previously painted edges. formulated enamel floor paint.
477
USI NG PA I N T- SPR AY I NG EQU I PM E N T
S pray equipment can make quick work of painting,
but it still requires the same careful preparation
work as traditional brush and roller methods. Part of
inject toxins into the blood stream if used incorrectly.
Wear the proper safety protection, such as safety
glasses and a respirator, when spray painting the house.
that prep work involves using plastic to completely As with other paint applications, pay close
cover doors, windows, and other areas that you don’t attention to the weather. Don’t spray if rain is likely,
want painted, rather than just taping them off. and don’t spray on windy days, since the wind can
Spray equipment can be purchased or rented at carry the paint particles away from the siding.
hardware and home improvement stores. There are
several types and sizes of spray equipment, including
high-volume low-pressure (HVLP), airless, air-assisted Tools & Materials ▸
airless, and electrostatic enhanced. They all work the
same way—by atomizing paint and directing it to a Paint sprayer Plastic
work surface in a spray or fan pattern. For our project, Utility knife Cardboard
we used an HVLP sprayer, which we recommend Spray equipment Cheesecloth
because it produces less overspray and more efficient Paint 5-gallon bucket
paint application than other sprayers. Paintbrushes Eye and ear protection
Be sure to read and follow all safety precautions Respirator Work gloves
for the spray equipment. Since the paint is under a Masking tape
lot of pressure, it can not only tear the skin, but it canE X T E R I O R R E PA I R S
Paint sprayers allow you to cover large areas of siding and trim in a short amount of time. They also make it easier to paint areas
that are hard to reach with a brush or roller.
478 T H E B O O K O F H O M E H O W -T O■ HOW TO PA I N T USI NG A PA I N T SPR AY E R 1 2
E X T E R I O R R E PA I R SRemove outside light fixtures, window and door screens, Cover doors, windows, and any other areas you don’t and other detachable items that you don’t want painted. want painted, using plastic and masking tape.
3 4
Strain the paint through cheesecloth to remove particles Spray a test pattern of paint on a scrap piece of cardboard. and debris. Mix the paint together in a 5-gallon bucket. Fill the Adjust the pressure until you reach an even “fan” without any sprayer container. thick lines along the edge of the spray pattern.
479
5 6
Cut-in around doors and windows with the paint. Spray If you happen to spray an excessive amount of paint inE X T E R I O R R E PA I R S
the paint along each side of the doors and windows, applying an area and it starts to run, stop the sprayer. Use a paintbrush
the paint evenly. to spread out the paint and eliminate the runs.
7
Hold the spray gun perpendicular to the house, approximately 12" from the wall. Start painting near the top of the wall, close
to a corner. Move your entire arm, rather than just the wrist, in a steady, side-to-side motion. Do not wave your arm in an arc. Start
your arm movement, then start the gun.
480 T H E B O O K O F H O M E H O W -T O8
Spray the paint in an even motion, being careful not to tilt the gun. As you sweep your arm back and forth, overlap each coat of paint by 20 to 30 percent, working your way down the wall. When stopping, release the trigger before discontinuing your motion.
E X T E R I O R R E PA I R S■ HOW TO PA I N T DOOR S USI NG A PA I N T SPR AY E R 1 2
Remove the door by taking off the hinges. Remove all Prop up the door so it stands vertically. Starting at the top hardware from the door, such as handles and locks. If the door of the door, spray on the paint. As you make passes across the contains glass, you can either tape it off, or allow paint to get door, slightly go past the edges before sweeping back in the on the glass and then scrape it off with a razor after it’s dry. opposite direction. Wait until the paint is completely dry, then turn the door around and paint the other side.
481
STA I N I NG SI DI NGE X T E R I O R R E PA I R S
S tain lends color to wood siding, but because
it is partially transparent, it also allows the
natural beauty of the wood grain to show through.
Tools & Materials ▸
Water-based stains are applied with an acrylic or Paintbrush Stain
synthetic brush. Oil-based stains are usually applied or foam brush Eye and ear protection
with a natural-bristle brush. Cloths Work gloves
Work in small sections at a time. Complete an
entire length of board without stopping in the middle.
Unlike paint, stain can darken or leave streaks if you go
back over an area after it dries. Save the trim until the
end, then stain it separately to get an even coverage.
Staining requires the same careful preparation
work as painting. The surface must be clean and dry.
Avoid working in direct sunlight so the stain doesn’t dry
too quickly. Check manufacturer’s recommendations
before staining. Some stains cannot be applied in
temperatures below 50°F.
482 T H E B O O K O F H O M E H O W -T O■ HOW TO STA I N LOG CA BI N SI DI NG 1 2
Load the brush with stain. Starting at a corner, move the Wipe away excess stain with a clean cloth. Keep applying brush across the siding with a long, smooth stroke. Cover stain until you reach the opposite corner or an edge. Once the entire width of the log with stain, reloading the brush as the top course is stained, go back to the corner and start on
E X T E R I O R R E PA I R Sneeded, applying stain in the same direction. the next row of siding, using the same technique. If the run of TIP: Mix the stain thoroughly and often as it’s being applied. siding is short, such as between windows, apply stain to two rows at a time. Stain remaining courses the same way.
■ HOW TO STA I N SH I NG L E SI DI NG 1 2
Load the brush with stain. Starting at the top of a wall by a corner, apply stain to Once all of the shingles are stained, the shingles, using smooth, downward strokes. Wipe off excess stain with a cloth. apply stain to the trim. Move the brush Cover the face of the shingle and stain the bottom edge before moving on to the next in the same direction as the wood grain, one. Apply stain to one or two courses at a time, moving across the wall as you go. then wipe away excess with a cloth. Never stop in the middle of a shingle. When you reach the opposite corner, start over on the next set of shingles. Stain remaining rows the same way.
483
R E PA I R I NG ST UCCO
A lthough stucco siding is very durable, it can be
damaged, and over time it can crumble or crack.
The directions given below work well for patching
small areas less than 2 sq. ft. For more extensive
damage, the repair is done in layers, as shown on the
opposite page.
Tools & Materials ▸
Caulk gun Masonry paint
Putty knife 11⁄2" roofing nails
Mason’s trowel 15# building paper
Square-end trowel Self-furring
Hammer metal lath
Whisk broom Masonry caulk
Wire brush Tint
Masonry chisel Metal stop beadE X T E R I O R R E PA I R S
Aviation snips Eye and ear
Scratching tool protection
Metal primer Work gloves
Stucco patching Fill thin cracks in stucco walls with masonry caulk.
compound Overfill the crack with caulk, and feather until it’s flush with the
Stucco mix stucco. Allow the caulk to set, then paint it to match the stucco.
Masonry caulk stays semiflexible, preventing further cracking.
■ HOW TO PATC H SM A L L A R E A S
1 2 3
Remove loose material from the Apply premixed stucco repair Smooth the repair with a putty knife
repair area, using a wire brush. Use compound to the repair area, slightly or trowel, feathering the edges to blend
the brush to clean away rust from any overfilling the hole, using a putty knife or into the surrounding surface. Use a
exposed metal lath, then apply a coat of trowel. Read manufacturer’s directions, whisk broom or trowel to duplicate
metal primer to the lath. as drying times vary. the original texture. Let the patch dry
for several days, then touch it up with
masonry paint.
484 T H E B O O K O F H O M E H O W -T O■ HOW TO R E PA I R L A RG E A R E A S 1 2
Make a starter hole with a drill and masonry bit, then use To mix your own stucco, combine three parts sand, two a masonry chisel and hammer to chip away stucco in the parts portland cement, and one part masonry cement. Add just repair area. NOTE: Wear safety glasses and a particle mask or enough water so the mixture holds its shape when squeezed
E X T E R I O R R E PA I R Srespirator when cutting stucco. Cut self-furring metal lath to (inset). Mix only as much as you can use in one hour. size with aviation snips and attach it to the sheathing, using TIP: Premixed stucco works well for small jobs, but for large roofing nails. Overlap pieces by 2”. If the patch extends to the ones, it’s more economical to mix your own. base of the wall, attach a metal stop bead at the bottom.
3 4 5
Apply a 3⁄8”-thick layer of stucco Apply a second, smooth layer of Combine finish-coat stucco mix directly to the metal lath. Push the stucco. Build up the stucco to within with just enough water for the mixture stucco into the mesh until it fills the gap 1 ⁄4” of the original surface. Let the patch to hold its shape. Dampen the patch between the mesh and the sheathing. dry for two days, misting every two to area, then apply the finish coat to match Score horizontal grooves into the wet four hours. the original surface. Dampen the patch surface, using a scratching tool. Let the periodically for a week. Let it dry for stucco dry for two days, misting it with several more days before painting. water every two to four hours.
485
R E PA I R I NG CONC R E T E
C oncrete is one of the most durable building
materials, but it still requires occasional repair and
maintenance. Freezing and thawing, improper finishing
use of the best repair products for the job. Specially
formulated repair products are manufactured for
just about every type of concrete repair. Be sure to
techniques, a poor subbase, or lack of reinforcement read the product-use information before purchasing
all can cause problems with concrete. By addressing any products; some products need to be used in
problems as soon as you discover them, you can prevent combination with others.
further damage that may be difficult or impossible to fix. A good repair can outlast the rest of the structure
Concrete repairs fall into a wide range, from in some cases, but if structural damage has occurred,
simple cleaning and sealing, to removing and replacing repairing the concrete is only a temporary solution.
whole sections. Filling cracks and repairing surface By using the right products and techniques, however,
damage are the most common concrete repairs. you can make cosmetic repairs that improve the
Another effective repair is resurfacing—covering an appearance of the surface and keep damage from
old concrete surface with a layer of fresh concrete. It’s becoming worse.
a good solution to spalling, crazing, or popouts—minor Probably the most important point to remember
problems that affect the appearance more than the when repairing concrete is that curing makes repairs
structure. These problems often result from inadequate last longer. That means covering repaired surfaces
preparation or incorrect finishing techniques. with plastic sheeting and keeping them damp for
As with any kind of repair, the success of the at least a week. In dry, hot weather, lift the plastic
project depends largely on good preparation and the occasionally, and mist with water.E X T E R I O R R E PA I R S
Before After
Good repairs restore both the appearance and the function to failing concrete structures and surfaces. Careful work can
produce a well-blended, successful repair like the one shown above.
486 T H E B O O K O F H O M E H O W -T O■ CONC R E T E R E PA I R PRODUC T S C
A
E
B D
F G
H
K I
J
M
E X T E R I O R R E PA I R S
LConcrete repair products include: vinyl-reinforced concrete patch (A) for filling holes, popouts, and larger cracks; hydraulic cement (B) for repairing foundations, retaining walls, and other damp areas; quick-setting cement (C) for repairing vertical surfaces and unusual shapes; anchoring cement (D) for setting hardware in concrete; concrete sealing products (E); masonry paint (F); concrete recoating product (G) for creating a fresh surface on old concrete; joint-filler caulk (H); pour-in crack sealer (I); concrete cleaner (J); concrete fortifier (K) to strengthen concrete; bonding adhesive (L) to prepare the repair area; and concrete sand mix (M) for general repairs and resurfacing.
Tips for Disguising Repairs ▸
Add concrete pigment or liquid cement color to Use masonry paint to cover concrete repairs.
concrete patching compound to create a color that Paint can be used on vertical or horizontal surfaces, but
matches the original concrete. Experiment with different high-traffic surfaces will require more frequent touch-up
mixtures until you find a matching color. Samples should or repainting.
be dry to show the actual colors.
487
I DE N T I F Y I NG PROBL E M S W I T H CONC R E T E
T here are two general types of concrete failure:
structural failure, usually resulting from outside forces
like freezing water; and surface damage, most often
cement. Surface problems sometimes can be permanently
repaired if the correct products and techniques are used.
More significant damage can be patched for cosmetic
caused by improper finishing techniques or concrete purposes and to resist further damage, but the structure
mixtures that do not have the right ratio of water to will eventually need to be replaced.
■ COM MON CONC R E T E PROBL E M SE X T E R I O R R E PA I R S
Sunken concrete is usually caused by erosion of the Frost heave is common in colder climates. Frozen ground
subbase. Some structures, like sidewalks, can be raised to forces concrete slabs upward, and sections of the slab can pop
repair the subbase, then relaid. A more common (and more up. The best solution is to break off and remove the affected
reliable) solution is to hire a mudjacking contractor to raise the section or sections, repair the subbase, and pour new sections
surface by injecting fresh concrete below the surface. that are set off by isolation joints.
Moisture buildup occurs in concrete structures, like Staining can ruin the appearance of a concrete surface or
foundations and retaining walls, that are in constant ground structure. Stains can be removed with commercial-grade
contact. To identify the moisture source, tape a piece of foil to concrete cleaner or a variety of other chemicals. For protection
the wall. If moisture collects on the outer surface of the foil, against staining, seal masonry surfaces with clear sealant.
the source likely is condensation, which can be corrected by
installing a dehumidifier. If moisture is not visible on the foil,
it is likely seeping through the wall. Consult a professional
mason.
488 T H E B O O K O F H O M E H O W -T OWidespread cracks all the way Isolated cracks occur on many Popouts can be caused by freezing through the surface, and other forms concrete building projects. Fill moisture or stress, but very often of substantial damage, are very difficult small cracks with concrete caulk or they occur because the concrete
E X T E R I O R R E PA I R Sto repair effectively. If the damage to crack-filler, and patch large cracks with surface was improperly floated or the concrete is extensive, remove and vinyl-reinforced patching material. cured, causing the aggregate near the replace the structure. surface of the concrete to loosen. A few scattered popouts do not require attention, but if they are very large or widespread, you can repair them as you would repair holes.
Spalling is surface deterioration of concrete. Spalling is Crazing is widespread hairline cracks, usually caused caused by overfloating, which draws too much water to the by overfloating or too much portland cement in the concrete. surface, causing it to weaken and peel off over time. When Clean and seal the surface to help prevent further crazing. For spalling occurs, it is usually widespread, and the structure may a long-term solution, resurface. need resurfacing.
489
PATC H I NG HOL E S I N CONC R E T E
L arge and small holes are treated differently when
repairing concrete. The best product for filling in
smaller holes (less than ½" deep) is vinyl-reinforced
Tools & Materials ▸
concrete patcher, which is often sold in convenient Trowels Vegetable oil or
quart of gallon containers of dry powder. Reinforced Drill with masonry- commercial release
repair products should be applied only in layers that grinding disc agent
are ½" thick or less. Circular saw with Hydraulic cement
For deeper holes, use sand-mix concrete with an masonry-cutting Latex bonding agent
acrylic or latex fortifier, which can be applied in layers blade Vinyl-reinforced
up to 2" thick. This material is sold in 60- or 80-pound Masonry chisel patching compound
bags of dry mix. Hand maul Sand-mix concrete
Patches in concrete will be more effective if Paintbrush Concrete fortifier
you create clean, backward-angled cuts (page 494) Screed board Plastic sheeting
around the damaged area, to create a stronger bond. Float Floor scraper
For extensive cutting of damaged concrete, it’s best to Scrap lumber Concrete primer
score the concrete first with a circular saw equipped Vacuum Paint roller
with a masonry blade. Use a chisel and maul to Hammer Floor leveler
complete the job. Eye and ear protection Gauge rake or spreader
Work glovesE X T E R I O R R E PA I R S
Use hydraulic cement or quick-setting cement for repairing holes and chip-outs in vertical surfaces. Because they set up in
just a few minutes, these products can be shaped to fill holes without the need for forms. If the structure is exposed constantly to
moisture, use hydraulic cement.
49 0 T H E B O O K O F H O M E H O W -T O■ HOW TO PATC H L A RG E A R E A S 1 Tip ▸
Mark straight cutting lines around the damaged area, You can enhance the appearance of repaired
E X T E R I O R R E PA I R Sthen cut with a circular saw equipped with a masonry-cutting vertical surfaces by painting with waterproof blade. Set the foot of the saw so the cut bevels away from concrete paint once the surface has cured for at the damage at a 15° angle. Chisel out any remaining concrete least a week. Concrete paint is formulated to resist within the repair area. chalking and efflorescence. TIP: Set the foot of the saw on a thin board to protect it from the concrete.
2 3
Mix sand-mix concrete with concrete acrylic fortifier, and fill Smooth and feather the repair with a float until the repair the damaged area slightly above the surrounding surface. is even with the surrounding surface. Re-create any surface finish, like brooming, used on the original surface. Cover the repair with plastic and protect from traffic for at least one week.
491
■ HOW TO CAU L K G A P S A ROU N D M A SON RY
1 2
Cracks between a concrete walk and foundation may Caulk around the mud sill, the horizontal wooden plateE X T E R I O R R E PA I R S
result in seepage, leading to a wet basement. Repair cracks where the house rests on the foundation. This area should be
with caulk-type concrete patcher. recaulked periodically to prevent heat loss.
■ HOW TO PATC H SM A L L HOL E S
1 2 3
Cut out around the damaged area Apply a thin layer of latex bonding Fill the damaged area with
with a masonry-grinding disc mounted agent. The adhesive will bond with vinyl-reinforced patching compound,
on a portable drill (or use a hammer the damaged surface and create applied in ¼ to ½" layers. Wait about
and stone chisel). The cuts should bevel a strong bonding surface for the 30 minutes between applications.
about 15° away from the center of the patching compound. Wait until the latex Add layers of the mixture until the
damaged area. Chisel out any loose bonding agent is tacky (no more than compound is packed to just above
concrete within the repair area. Always 30 minutes) before proceeding to the surface level. Feather the edges
wear gloves and eye protection. next step. smooth, cover the repair with plastic,
and protect from traffic for at least
one week.
492 T H E B O O K O F H O M E H O W -T O■ HOW TO PATCH CONC R E T E F L OOR S 1 2
Clean the floor with a vacuum, and remove any loose After the compound has cured fully, use a floor scraper to or flaking concrete with a masonry chisel and hammer. scrape the patched areas smooth. Mix a batch of vinyl floor patching compound following manufacturer’s directions. Apply the compound using a
E X T E R I O R R E PA I R Ssmooth trowel, slightly overfilling the cavity. Smooth the patch flush with the surface.
■ HOW TO A PPLY F L OOR L E V E L E R 1 2 3
Remove any loose material and Following the manufacturer’s Distribute the leveler evenly clean the concrete thoroughly; the instructions, mix the floor leveler using a gauge rake or spreader. Work surface must be free of dust, dirt, with water. The batch should be large quickly: the leveler begins to harden oils, and paint. Apply an even layer of enough to cover the entire floor area to in 15 minutes. You can use a trowel to concrete primer to the entire surface, the desired thickness (up to 1”). Pour feather the edges and create a smooth using a long-nap paint roller. Let the the leveler over the floor. transition with an uncovered area. Let primer dry completely. the leveler dry for 24 hours.
493
F I L L I NG C R AC K S I N CONC R E T E
T he materials and methods for repairing cracks in
concrete depend on the location and size of the
crack. For small cracks (less than ¼" wide), you can
use gray-tinted concrete caulk for a quick fix. For
more permanent solutions, use pourable crack filler
or fortified patching cements. The patching cements
are polymer compounds that increase the bonding
properties and allow some flexibility. For larger
cracks on horizontal surfaces, use fortified sand-mix
concrete; for cracks on vertical surfaces, use hydraulic
or quick-setting cement. Thorough preparation is
essential for creating a good bonding surface.
Tools & Materials ▸
Wire brush Vinyl-reinforced
Drill with wire patching compound
wheel attachment Concrete caulkE X T E R I O R R E PA I R S
Stone chisel Fortified sand-mix
Hand maul concrete
Paintbrush Plastic sheeting
Trowel Pourable crack filler Use concrete repair caulk for quick-fix repairs to minor
Latex bonding agent Hydraulic or quick- cracks. Although convenient, repair caulk should be viewed
only as a short-term solution to improve appearance and help
Work gloves setting cement
prevent further damage from water penetration.
Tips for Preparing Cracked Concrete for Repair ▸
Clean loose material from the crack using a wire Chisel out the crack to create a backward-angled cut
brush or a portable drill with a wire wheel attachment. (wider at the base than at the surface), using a stone
Loose material or debris left in the crack will result in a chisel and hammer. The angled cutout shape prevents the
poor bond and an ineffective repair. repair material from pushing out of the crack.
494 T H E B O O K O F H O M E H O W -T O■ HOW TO R E PA I R SM A L L CR AC K S 1 2
Prepare the crack for the repair (opposite page), then Mix vinyl-reinforced patching compound, and trowel it apply a thin layer of latex bonding agent to the entire repair into the crack. Feather the repair with a trowel, so it is even
E X T E R I O R R E PA I R Sarea, using a paintbrush. The latex bonding agent helps keep with the surrounding surface. Cover the surface with plastic the repair material from loosening or popping out of the crack. and protect it from traffic for at least a week.
Variations for Repairing Large Cracks ▸
Sand
Shown cut away
Horizontal surfaces: Prepare the crack (opposite Vertical surfaces: Prepare the crack (opposite page).
page), then pour sand into the crack to within ½" of the Mix vinyl-reinforced concrete or hydraulic cement, then
surface. Prepare sand-mix concrete, adding a concrete trowel a ¼"- to ½"-thick layer into the crack until the crack
fortifier, then trowel the mixture into the crack. Feather is slightly overfilled. Feather the material even with the
until even with the surface, using a trowel. surrounding surface, then let it dry. If the crack is over
½" deep, trowel in consecutive layers. Let each layer dry
before applying another.
495
■ HOW TO SE A L CR AC K S I N CONC R E T E FOU N DAT ION WA L L S
1 2
To determine if a foundation crack is stable, you need To repair a stable crack, use a chisel to cut a keyhole cut
to monitor it over the course of several months, particularly that’s wider at the base then at the surface, and no more thanE X T E R I O R R E PA I R S
over the fall and spring seasons. Draw marks across the crack ½" deep. Clean out the crack with a wire brush.
at various points, noting the length as well as its width at
the widest gaps. If the crack moves more than 1⁄16", consult a
building engineer or foundation specialist.
3 4
To help seal against moisture, fill the crack with expanding Mix hydraulic cement according to the manufacturer’s
insulating foam, working from bottom to top. instructions, then trowel it into the crack, working from the
bottom to top. Apply cement in layers no more than ½" thick,
until the patch is slightly higher than the surrounding area.
Feather cement with the trowel until it’s even with the surface
and allow to dry thoroughly.
496 T H E B O O K O F H O M E H O W -T OR E PA I R I NG CONC R E T E ST E P S S teps require more maintenance and repair than other concrete structures around the house because heavy use makes them more susceptible to damage. Horizontal surfaces on steps can be treated using the same products and techniques used on other masonry surfaces. For vertical surfaces, use quick-setting cement, and shape it to fit.
Tools & Materials ▸Trowel Latex bonding agent Wire brush Vinyl-reinforced Paintbrush patching Circular saw with compound masonry-cutting blade Quick-setting cement Chisel Plastic sheeting Float Tape
E X T E R I O R R E PA I R SEdger Heavy block Scrap lumber Eye and ear Vegetable oil or protection commercial Work gloves Isolated damage to step surfaces, like the deep popout release agent being repaired above, can be fixed to renew your steps. If damage is extensive, you may need to replace the steps.
Damaged concrete steps are an unsightly and unsafe way to welcome visitors to your home. Repairing cracks as they develop not only keeps the steps in a safer and better looking condition, it prolongs their life.
497
■ HOW TO R E PL AC E A ST E P COR N E R
1 2
Retrieve the broken corner, then clean it and the mating Spread a heavy layer of fortified patching compound
surface with a wire brush. Apply latex bonding agent to both on the surfaces to be joined, then press the broken piece into
surfaces. If you do not have the broken piece, you can rebuild position. Lean a heavy brick or block against the repair until theE X T E R I O R R E PA I R S
the corner with patching compound (below). patching compound sets (about 30 minutes). Cover the repair
with plastic and protect it from traffic for at least one week.
■ HOW TO PATC H A ST E P COR N E R
1 2 3
Clean chipped concrete with a wire Mix patching compound with latex Tape scrap lumber pieces around
brush. Brush the patch area with latex bonding agent, as directed by the the patch as a form. Coat the insides
bonding agent. manufacturer. Apply the mixture to the with vegetable oil or commercial release
patch area, then smooth the surfaces agent so the patch won’t adhere to
and round the edges, as necessary, the wood. Remove the wood when
using a flexible knife or trowel. the patch is firm. Cover with plastic
and protect from traffic for at least
one week.
498 T H E B O O K O F H O M E H O W -T O■ HOW TO PATCH ST E P T R E A DS 1 2
Riser
TreadMake a cut in the stair tread just outside the damaged Cut a form board the same height as the step riser. Coat
E X T E R I O R R E PA I R Sarea, using a circular saw with a masonry-cutting blade. one side of the board with vegetable oil or commercial release Make the cut so it angles toward the back of the step. Make agent to prevent it from bonding with the repair, then press it a horizontal cut on the riser below the damaged area, then against the riser of the damaged step, and brace it in position chisel out the area in between the two cuts. with heavy blocks. Make sure the top of the form is flush with the top of the step tread.
3 4
Apply latex bonding agent to the repair area with a clean Smooth the concrete with a float, and let it set for a few paintbrush, wait until the bonding agent is tacky (no more than minutes. Round over the front edge of the nose with an edger. 30 minutes), then press a stiff mixture of quick-setting cement Use a trowel to slice off the sides of the patch, so it is flush into the damaged area with a trowel. with the side of the steps. Cover the repair with plastic and wait a week before allowing traffic on the repaired section.
49 9
M I SC E L L A N EOUS CONC R E T E R E PA I R S
T here are plenty of concrete problems you may
encounter around your house that are not
specifically addressed in many repair manuals. These
miscellaneous repairs include such tasks as patching
contoured objects that have been damaged and
repairing masonry veneer around the foundation of
your house. You can adapt basic techniques to make
just about any type of concrete repair. Remember
to dampen concrete surfaces before patching so
that the moisture from concrete and other patching
compounds is not absorbed into the existing surface.
Be sure to follow the manufacturer’s directions for the
repair products you use.
Tools & Materials ▸E X T E R I O R R E PA I R S
Putty knife Soft-bristle brush
Trowel Quick-setting cement
Hand maul Emery paper
Chisel Wire lath
Concrete slabs that slant toward the house can lead to
Wire brush Masonry anchors foundation damage and a wet basement. Even a level slab near
Aviation snips Concrete acrylic fortifier the foundation can cause problems. Consider asking a concrete
Drill Sand-mix concrete contractor to fix it by mud-jacking, forcing wet concrete
underneath the slab to lift the edge near the foundation.
■ HOW TO R E PA I R SH A PE D CONC R E T E
1 2
Scrape all loose material and debris from the damaged Use the trowel or a putty knife to mold the concrete
area, then wipe down with water. Mix quick-setting cement to follow the form of the object being repaired. Smooth the
and trowel it into the area. Work quickly—you only have a few concrete as soon as it sets up. Buff with emery paper to
minutes before concrete sets up. smooth out any ridges after the repair dries.
500 T H E B O O K O F H O M E H O W -T O■ HOW TO R E PA I R M A S ON RY V E N E E R 1 2 Old metal lath
New metal lath
E X T E R I O R R E PA I R SChip off the crumbled, loose, or deteriorated veneer Clean up any metal lath in the repair area if it is in good from the wall, using a cold chisel and maul. Chisel away condition. If not, cut it out with aviation snips. Add new lath damaged veneer until you have only good, solid surface where needed, using masonry anchors to hold it to the wall. remaining. Use care to avoid damaging the wall behind the veneer. Clean the repair area with a wire brush.
3 4
Mix fortified sand-mix concrete (or specialty concrete Recreate the surface texture to match the surrounding blends for wall repair), and trowel it over the lath until it is even area. For our project, we used a soft-bristled brush to stipple with the surrounding surfaces. the surface. To blend in the repair, add pigment to the sand mixture or paint the repair area after it dries.
501
R E SU R FAC I NG A CONC R E T E WA L K WAY
C oncrete that has surface damage but is
still structurally sound can be preserved by
resurfacing—applying a thin layer of new concrete
over the old surface. If the old surface has deep cracks
or extensive damage, resurfacing will only solve the
problem temporarily. Because new concrete will bond
better if it is packed down, use a dry, stiff concrete
mixture that can be compacted with a shovel.
Tools & Materials ▸ New surface
Shovel Rubber mallet Old surface
Wood float Level
Broom Mortar bag
Circular saw Stakes
Maul 2 × 4 lumber
Drill Vegetable oil or commercialE X T E R I O R R E PA I R S
Paintbrush release agent
Paint roller and tray 4" drywall screws
Wheelbarrow Sand-mix concrete
Screed board Bonding adhesive Shown cutaway
Groover Plastic sheets
Edger Brick pavers
Resurface concrete that has surface damage, such as
Hose Type N mortar
spalling or popouts. Because the new surface will be thin
Bricklayer’s trowel Eye and ear protection (1" to 2"), use sand-mix concrete. If you are having ready-mix
Jointer Work gloves concrete delivered by a concrete contractor, make sure they
do not use aggregate larger than 1⁄2" in the mixture.
■ HOW TO R E SU R FAC E USI NG F R E SH CONC R E T E
1 2
Clean the surface thoroughly. If the surface is flaking or Dig a 6"-wide trench around the surface on all sides to
spalled, scrape it with a spade to dislodge as much loose create room for 2 × 4 forms.
concrete as you can, then sweep the surface clean.
502 T H E B O O K O F H O M E H O W -T O3 4
E X T E R I O R R E PA I R SStake 2 × 4 forms flush against the sides of the concrete Apply a thin layer of bonding adhesive over the entire slabs, 1” to 2” above the surface (make sure height is even). surface. Follow the directions on the bonding adhesive product Drive stakes every 3 ft. and at every joint in forms. Mark control carefully. Instructions for similar products may differ slightly. joint locations onto the outside of the forms directly above existing control joints. Coat the inside edges of the forms with vegetable oil or commercial release agent.
5 6
Mix concrete, using sand-mix concrete. Make the Float the concrete with a wood float, then tool with an mixture slightly stiffer (drier) than normal concrete. Spread the edger, and cut control joints in the original locations. Recreate concrete, then press down on the concrete with a shovel or any surface treatment, such as brooming, used on the original 2 × 4 to pack the mixture into the forms. Smooth the surface surface. Let the surface cure for one week, covered with with a screed board. plastic. Seal the concrete.
503
BU I L DI NG CONC R E T E ST E P S
D esigning steps requires some calculations and
some trial and error. As long as the design meets
safety guidelines, you can adjust elements such as
Tools & Materials ▸
the landing depth and the dimensions of the steps. Tape measure 2 × 4 lumber
Sketching your plan on paper will make the job easier. Sledge hammer Steel rebar grid
Before demolishing your old steps, measure them Shovel Wire
to see if they meet safety guidelines. If so, you can use Drill Bolsters
them as a reference for your new steps. If not, start from Reciprocating saw Construction adhesive
scratch so your new steps do not repeat any design errors. Level Compactible gravel
For steps with more than two risers, you’ll need Mason’s string Fill material
to install a handrail. Ask a building inspector about Hand tamper Exterior-grade
other requirements. Mallet 3
⁄4" plywood
Concrete 2" deck screws
Concrete mixing tools Isolation board
Screed board #3 rebar
Landing depth Riser height
Jigsaw Stakes
minimum = door + 12"
Clamps Latex caulk
6" – 8" Tread depth
Ruler or Vegetable oil
Overall rise
framing square or commercialE X T E R I O R R E PA I R S
Float release agent
10" – 12"
Step edger Eye and ear protection
Broom Work gloves
Overall run
New concrete steps give a fresh, clean appearance to your house. And if your old steps are unstable, replacing them with
concrete steps that have a non-skid surface will create a safer living environment.
504 T H E B O O K O F H O M E H O W -T O■ HOW TO DE SIG N ST E P S 1 2
Overall run
Overall riseAttach a mason’s string to the house foundation, Measure down from the string to the bottom of the 1” below the bottom of the door threshold. Drive a stake stake to determine the overall height, or rise, of the steps. where you want the base of the bottom step to fall. Attach the Divide the overall rise by the estimated number of steps. The
E X T E R I O R R E PA I R Sother end of the string to the stake and use a line level to level rise of each step should be between 6” and 8”. For example, if it. Measure the length of the string—this distance is the overall the overall rise is 21” and you plan to build three steps, the rise depth, or run, of the steps. of each step would be 7” (21 divided by 3), which falls within the recommended safety range for riser height.
3 4
Minimum landing depth
12"Measure the width of your door and add at least 12”; this Sketch a detailed plan for the steps, keeping these number is the minimum depth you should plan for the landing guidelines in mind: each step should be 10” to 12” deep, with area of the steps. The landing depth plus the depth of each a riser height between 6” and 8”, and the landing should be step should fit within the overall run of the steps. If necessary, at least 12” deeper than the swing radius (width) of your door. you can increase the overall run by moving the stake at Adjust the parts of the steps as needed, but stay within the the planned base of the steps away from the house, or by given ranges. Creating a final sketch will take time, but it is increasing the depth of the landing. worth doing carefully.
505
■ HOW TO BU I L D CONC R E T E ST E P S
1 2
Remove or demolish existing steps; if the old steps are Dig 12"-wide trenches to the required depth for footings.E X T E R I O R R E PA I R S
concrete, set aside the rubble to use as fill material for the Locate the trenches perpendicular to the foundation, spaced
new steps. Wear protective gear, including eye protection and so the footings will extend 3" beyond the outside edges of the
gloves, when demolishing concrete. steps. Install steel rebar grids for reinforcement. Affix isolation
boards to the foundation wall inside each trench, using a few
dabs of construction adhesive.
3 4 5
Mix the concrete and pour the When bleed water disappears, Let the footings cure for two days,
footings. Level and smooth the concrete insert 12" sections of rebar 6" into the then excavate the area between them
with a screed board. You do not need to concrete, spaced at 12" intervals and to 4" deep. Pour in a 5"-thick layer of
float the surface afterwards. centered side to side. Leave 1 ft. of clear compactible gravel subbase and tamp
space at each end. until it is level with the footings.
506 T H E B O O K O F H O M E H O W -T O6 7 Bevel
Make slopes
1
⁄ 8" per footTransfer the measurements for the side forms from your working sketch onto 3⁄4” Cut form boards for the risers to exterior-grade plywood. Cut out the forms along the cutting lines, using a jigsaw. Save fit between the side forms. Bevel the
E X T E R I O R R E PA I R Stime by clamping two pieces of plywood together and cutting both side forms at the bottom edges of the boards when same time. Add a 1⁄8” per foot back-to-front slope to the landing part of the form. cutting to create clearance for the float at the back edges of the steps. Attach the riser forms to the side forms with 2” deck screws.
8 Cleats 9
Riser
supportCut a 2 × 4 to make a center support for the riser forms. Cut an isolation board and glue it to the house foundation Use 2” deck screws to attach 2 × 4 cleats to the riser forms, at the back of the project area. Set the form onto the footings, then attach the support to the cleats. Check to make sure all flush against the isolation board. Add 2 × 4 bracing arms to the corners are square. sides of the form, attaching them to cleats on the sides and to stakes driven into the ground.
(continued)
507
10 11
Fill the form with clean fill (broken concrete or rubble). Lay pieces of #3 metal rebar on top of the fill at
Stack the fill carefully, keeping it 6" away from the sides, back, 12" intervals, and attach them to bolsters with wire to keep
and top edges of the form. Shovel smaller fragments onto the them from moving when the concrete is poured. Keep rebarE X T E R I O R R E PA I R S
pile to fill the void areas. at least 2" below the top of the forms. Mist the forms and the
rubble with water.
12 13
Coat the forms with vegetable oil or a commercial release agent, then Float the steps, working the front
mist them with water so concrete won’t stick to the forms. Mix concrete and pour edge of the float underneath the
steps one at a time, beginning at the bottom. Settle and smooth the concrete with beveled edge at the bottom of each
a screed board. Press a piece of #3 rebar 1" down into the “nose” of each tread riser form.
for reinforcement.
508 T H E B O O K O F H O M E H O W -T O14 Shown cut away for clarity
Pour concrete into the forms for the remaining steps and OPTION: For railings with mounting plates that attach the landing. Press rebar into the nose of each step. Keep an to sunken J-bolts, install the bolts before the concrete eye on the poured concrete as you work, and stop to float any sets. Otherwise, choose railings with surface-mounted
E X T E R I O R R E PA I R Sconcrete as soon as the bleed water disappears. hardware (see step 16) that can be attached after the steps are completed.
15 16
Mounting plateOnce the concrete sets, shape Remove the forms as soon as the surface is firm to the touch, usually within the steps and landing with a step several hours. Smooth rough edges with a float. Add concrete to fill any holes. If forms edger. Float the surface. Sweep are removed later, more patching may be required. Backfill the area around the base with a stiff-bristled broom for of the steps, and seal the concrete. Install a grippable hand railing that is securely maximum traction. anchored to the steps and the wall.
509
I DE N T I F Y I NG BR IC K & BLO C K PROBL E M S
Inspect damaged brick and block structures closely
before you begin any repair work. Accurately
identifying the nature and cause of the damage is
an important step before choosing the best solution
for the problem and preventing the problems from
recurring in the future.
Look for obvious clues, like overgrown tree
roots, or damaged gutters that let water drain onto
masonry surfaces. Also check the slope of the adjacent
landscape; it may need to be regraded to direct water
away from a brick or block wall. Water is the most
common cause of problems, but major cracks that
recur can be a sign of serious structural problems that
should be examined by an engineer.
Repairs fail when the original source of the problem is not
eliminated prior to making the repair. When a concrete patch
separates, for example, it means that the opposing stresses
causing the crack are still at work on the structure. Find and
correct the cause (often a failing subbase or stress from waterE X T E R I O R R E PA I R S
or freezing and thawing), then redo the repair.
■ T Y PE S OF BR ICK & BLOCK PROBL E M S
Deteriorated mortar joints are common problems in brick Major structural damage, like the damage to this brick
and block structures—mortar is softer than most bricks or porch, usually requires removal of the existing structure,
blocks and is more prone to damage. Deterioration is not improvements to the subbase, and reconstruction of the
always visible, so probe surrounding joints with a screwdriver structure. Projects of this nature should only be attempted by
to see if they are sound. professional masons.
51 0 T H E B O O K O F H O M E H O W -T ODamage to concrete blocks often results from repeated Spalling occurs when freezing water or other forces cause
E X T E R I O R R E PA I R Sfreezing and thawing of moisture trapped in the wall or in the enough directional pressure to fracture a brick. The best blocks themselves. Instead of replacing the whole block, chip solution is to replace the entire brick (pages 514 to 515) while out the face of the block and replace it with a concrete paver eliminating the source of the pressure, if possible. with the same dimensions as the face of the block (page 516). TIP: Chip off a piece of the damaged brick to use as a color reference when looking for a replacement.
Damaged mortar caps on chimneys allow water into the Stains and discoloration can be caused by external sources flue area, where it can damage the chimney and even the or by minerals leeching to the surface from within the brick or roof or interior walls. Small-scale damage (top photo) can be block (called efflorescence). If the stain does not wash away patched with fire-rated silicone caulk. If damage is extensive easily with water, use a cleaning solution. (bottom photo), repair or replace the mortar cap.
511
R E PA I R I NG BR IC K & BLOC K WA L L S
T he most common brick and block wall repair is
tuck-pointing, the process of replacing failed mortar
joints with fresh mortar. Tuck-pointing is a highly useful
caused by improper grading of soil around the foundation
or a malfunctioning downspout and gutter system.
NOTE: The repairs shown in this section feature
repair technique for any homeowner. It can be used to brick and block walls. The same techniques may be used
repair walls, chimneys, brick veneer, or any other structure for other brick and block structures.
where the bricks or blocks are bonded with mortar.
Minor cosmetic repairs can be attempted on any
type of wall, from free-standing garden walls to block
foundations. Filling minor cracks with caulk or repair Tools & Materials ▸
compound, and patching popouts or chips are good
examples of minor repairs. Consult a professional Raking tool Drill with masonry disc
before attempting any major repairs, like replacing Mortar hawk and bit
brick or blocks, or rebuilding a structure—especially if Tuck-pointer Mortar
you are dealing with a load-bearing structure. Jointing tool Gravel
Basement walls are a frequent trouble area for Bricklayer’s hammer Scrap of metal flashing
homeowners. Constant moisture and stress created Mason’s trowel Concrete fortifier
by ground contact can cause leaks, bowing, and paint Mason’s or Replacement bricks
failure. Small leaks and cracks can be patched with stone chisel or blocks
hydraulic cement. Masonry-based waterproofingE X T E R I O R R E PA I R S
Pointing trowel Eye and ear protetion
products can be applied to give deteriorated walls a fresh Stiff-bristle brush Work gloves
appearance. Persistent moisture problems are most often
BEFORE AFTER
Make timely repairs to brick and block structures. Tuck-pointing deteriorated mortar joints is a common repair that, like
other types of repair, improves the appearance of the structure or surface and helps prevent further damage.
51 2 T H E B O O K O F H O M E H O W -T O■ H OW TO T UCK- P O I N T M O R TA R JOI N T S 1 2 Tuck-pointer
Mortar hawkClean out loose or deteriorated mortar to a depth of Mix the mortar, adding concrete fortifier; add tint if
E X T E R I O R R E PA I R S1 ⁄4” to 3⁄4”. Use a mortar raking tool (top) first, then switch to necessary. Load mortar onto a mortar hawk, then push it a masonry chisel and a hammer (bottom) if the mortar is into the horizontal joints with a tuck-pointer. Apply mortar in stubborn. Clear away all loose debris, and dampen the surface 1 ⁄4”-thick layers, and let each layer dry for 30 minutes before with water before applying fresh mortar. applying another. Fill the joints until the mortar is flush with the face of the brick or block.
3 4
Apply the first layer of mortar into the vertical joints by After the final layer of mortar is applied, smooth the scooping mortar onto the back of a tuck-pointer, and pressing joints with a jointing tool that matches the profile of the old it into the joint. Work from the top downward. mortar joints. Tool the horizontal joints first. Let the mortar dry until it is crumbly, then brush off the excess mortar with a stiff-bristle brush.
51 3
■ HOW TO R E PL AC E A DA M AG E D BR IC K
1 2E X T E R I O R R E PA I R S
Score the damaged brick so it will break apart more easily Use a mason’s chisel and hammer to break apart the
for removal: use a drill with a masonry-cutting disc to score damaged brick along the scored lines. Rap sharply on
lines along the surface of the brick and in the mortar joints the chisel with the hammer, being careful not to damage
surrounding the brick. surrounding bricks.
TIP: Save fragments to use as a color reference when you
shop for replacement bricks.
3 4
Chisel out any remaining mortar in the cavity, then brush Mix the mortar for the repair, adding concrete fortifier
out debris with a stiff-bristle or wire brush to create a clean to the mixture, and tint if needed to match old mortar. Use
surface for the new mortar. Rinse the surface of the repair area a pointing trowel to apply a 1"-thick layer of mortar at the
with water. bottom and sides of the cavity.
51 4 T H E B O O K O F H O M E H O W -T O5 6
Dampen the replacement brick slightly, then apply mortar Scrape away excess mortar with a masonry trowel, to the ends and top of the brick. Fit the brick into the cavity then smooth the joints with a jointing tool that matches the
E X T E R I O R R E PA I R Sand rap it with the handle of the trowel until the face is flush profile of the surrounding mortar joints. Let the mortar set until with the surrounding bricks. If needed, press additional mortar crumbly, then brush the joints to remove excess mortar. into the joints with a pointing trowel.
Tips for Removing & Replacing Several Bricks ▸
For walls with extensive damage, remove bricks from For walls with internal damaged areas, remove only
the top down, one row at a time, until the entire damaged the damaged section, keeping the upper layers intact
area is removed. Replace bricks using the techniques if they are in good condition. Do not remove more than
shown above and in the section on building with brick four adjacent bricks in one area—if the damaged area is
and block. Caution: Do not dismantle load-bearing brick larger, it will require temporary support, which is a job for
structures like foundation walls—consult a professional a professional mason.
mason for these repairs.
51 5
■ HOW TO R E FACE A DA M AG E D CONC R E T E BLOCK
1 Cores (hollow)
2 Webs (solid)
Drill several holes into the face of the deteriorated Using the holes as starting points, chip away the face ofE X T E R I O R R E PA I R S
block at the cores (hollow spots) of the block using a drill and the block over the core areas, using a chisel and hammer. Be
masonry bit. Wear protective eye covering when drilling or careful not to damage surrounding blocks and try to leave the
breaking apart concrete. block face intact in front of the solid web areas.
3 4
2"
Use a stone chisel to carefully chip out a 2"-deep recess in Mix mortar, then apply a 1"-thick layer to the sides and
the web areas. Mark and score cutting lines 2" back from the bottom of the opening, to the webs, and to the top edge
block face, then chisel away the block in the recess area. Avoid and web locations on the paver (use an 8 × 16" paver to fit
deepening the recess more than 2" because the remaining standard blocks). Press the paver into the cavity, flush with the
web sections provide a bonding surface for the concrete paver surrounding blocks. Add mortar to the joints if needed, then
that will be installed to replace the face of the concrete block. prop a 2 × 4 against the paver until the mortar sets. Finish the
joints with a jointing tool.
51 6 T H E B O O K O F H O M E H O W -T O■ HOW TO R E I N FORC E A SEC T ION OF R E FACE D BLOC K S 1 2
Reinforce repair areas spanning two or more adjacent block Prepare a thin mortar mix made from 1 part gravel and 2
E X T E R I O R R E PA I R Sfaces. Start by drilling a few holes in a small area over a core in parts dry mortar, then add water. The mixture should be thin the block located directly above the repair area. Chip out the enough to pour easily, but not soupy. NOTE: Adding small block face between the holes with a cold chisel. amounts of gravel increases the strength of the mortar and increases the yield of the batch.
3 4
Pour the mortar/gravel mixture into the hole above Patch the hole above the repair area by using a pointing the repair area, using a piece of metal flashing as a funnel. trowel to fill the hole with plain mortar mix. Smooth the surface Continue mixing and filling the hole until it will not accept any with the pointing trowel. When the mortar resists finger more mortar. The mortar will dry to form a reinforcing column pressure, finish the joint below the patch with a jointing tool. that is bonded to the backs of the pavers used to reface the blocks.
51 7
PA I N T I NG BR IC K & BLOC K
C heck brick and block surfaces annually and
remove stains or discoloration. Most problems are
easy to correct if they are treated in a timely fashion.
Regular maintenance will help brick and block
structures remain attractive and durable for a long
time. Refer to the information below for cleaning tips
that address specific staining problems.
Painted brick and block structures can be
spruced up by applying a fresh coat of paint. As
with any other painting job, thorough surface
preparation and a quality primer are critical to a
successful outcome.
Many stains can be removed easily, using a
commercial brick and block detergent, available at
home centers, but remember:
• Always test cleaning solutions on a small
inconspicuous part of the surface and evaluate
the results.E X T E R I O R R E PA I R S
• Some chemicals and their fumes may be
harmful. Be sure to follow manufacturer’s
safety and use recommendations. Wear
protective clothing.
• Soak the surface to be cleaned with water before
you apply any solutions. This keeps solutions
Use a pressure washer to clean large brick and block
from soaking in too quickly. Rinse the surface structures. Pressure washers can be rented from most rental
thoroughly after cleaning to wash off any centers. Be sure to obtain detailed operating and safety
remaining cleaning solution. instructions from the rental agent.
Solvent Solutions for Common Brick & Block Blemishes ▸
• Egg splatter: Dissolve oxalic acid crystals in water, following manufacturer’s instructions, in a nonmetallic container.
Brush onto the surface.
• Efflorescence: Scrub surface with a stiff-bristled brush. Use a household cleaning solution for surfaces with
heavy accumulation.
• Iron stains: Spray or brush a solution of oxalic acid crystals dissolved in water, following manufacturer’s instructions.
Apply directly to the stain.
• Ivy: Cut vines away from the surface (do not pull them off). Let remaining stems dry up, then scrub them off with a
stiff-bristled brush and household cleaning solution.
• Oil: Apply a paste made of mineral spirits and an inert material like sawdust.
• Paint stains: Remove new paint with a solution of trisodium phosphate (TSP) and water, following manufacturer’s
mixing instructions. Old paint can usually be removed with heavy scrubbing or sandblasting.
• Plant growth: Use weed killer according to manufacturer’s directions.
• Smoke stains: Scrub surface with household cleanser containing bleach, or use a mixture of ammonia and water.
51 8 T H E B O O K O F H O M E H O W -T OTips for Cleaning Brick & Block Surfaces ▸
Mix a paste made from cleaning Use a nylon scraper or a thin block Mask off windows, siding,
E X T E R I O R R E PA I R Ssolvents (chart, opposite page) and of wood to remove spilled mortar decorative millwork, and other talcum or flour. Apply paste directly that has hardened. Avoid using exposed nonmasonry surfaces to stain, let it dry, then scrape it off metal scrapers, which can damage before cleaning brick and block. with a vinyl or plastic scraper. masonry surfaces. Careful masking is essential if you are using harsh cleaning chemicals, such as muriatic acid.
Tips for Painting Masonry ▸
Clean mortar joints, using a drill with a wire wheel Apply masonry primer before repainting brick or block attachment before applying paint. Scrub off loose paint, dirt, walls. Primer helps eliminate stains and prevent problems mildew, and mineral deposits so the paint will bond better. such as efflorescence.
51 9
R E PA I R I NG STON E WOR K
D amage to stonework is typically caused by frost
heave, erosion or deterioration of mortar, or by
stones that have worked out of place. Dry-stone walls
are more susceptible to erosion and popping, while
mortared walls develop cracks that admit water, which
can freeze and cause further damage.
Inspect stone structures once a year for signs of
damage and deterioration. Replacing a stone or repointing
crumbling mortar now will save you work in the long run.
A leaning stone column or wall probably suffers
from erosion or foundation problems, and can be
dangerous if neglected. If you have the time, you can
tear down and rebuild dry-laid structures, but mortared
structures with excessive lean need professional help.
Tools & Materials ▸E X T E R I O R R E PA I R S
Maul Wood shims
Chisel Trowels for mixing and pointing
Camera Carpet-covered 2 × 4
Shovel Chalk
Hand tamper Compactible gravel
Level Replacement stones
Batter gauge Type M mortar
Stiff-bristle brush Mortar tint
Mortar bag Eye and ear protection Stones in a wall can become dislodged due to soil
Masonry chisels Work gloves settling, erosion, or seasonal freeze-thaw cycles. Make the
necessary repairs before the problem migrates to other areas.
Tips for Replacing Popped Stones ▸
Return a popped stone to its original position. Use a 2 × 4 covered with carpet to avoid damaging
If other stones have settled in its place, drive shims the stone when hammering it into place. After hammering,
between neighboring stones to make room for the make sure a replacement stone hasn’t damaged or
popped stone. Be careful not to wedge too far. dislodged the adjoining stones.
520 T H E B O O K O F H O M E H O W -T O■ HOW TO R E BU I L D A DRY- STON E WA L L SEC T ION 1 2
Before you start, study the wall and determine how much of Capstones are often set in a mortar bed atop the last it needs to be rebuilt. Plan to dismantle the wall in a “V” shape, course of stone. You may need to chip out the mortar with a centered on the damaged section. Number each stone and maul and chisel to remove the capstones. Remove the marked
E X T E R I O R R E PA I R Smark its orientation with chalk so you can rebuild it following stones, taking care to check the overall stability of the wall as the original design. you work. TIP: Photograph the wall, making sure the markings are visible.
3 Tip ▸
Rebuild the wall, one course at a time, using replacement stones only when necessary. Start each course at the ends and work toward the center. On thick walls, set the face If you’re rebuilding because of erosion, dig a stones first, then fill in the center with smaller stones. Check trench at least 6” deep under the damaged area, and your work with a level, and use a batter gauge to maintain fill it with compactible gravel. Tamp the gravel with a the batter of the wall. If your capstones were mortared, re-lay hand tamper. This will improve drainage and prevent them in fresh mortar. Wash off the chalk with water and a water from washing soil out from beneath the wall. stiff-bristle brush.
521
Tips for Repairing Mortared Stone Walls ▸
Tint mortar for repair work so it blends with the Use a mortar bag to restore weathered and damaged
existing mortar. Mix several samples of mortar, adding a mortar joints over an entire structure. Remove loose
different amount of tint to each, and allow them to dry mortar (see below) and clean all surfaces with a
thoroughly. Compare each sample to the old mortar, and stiff-bristle brush and water. Dampen the joints before
choose the closest match. tuck-pointing, and cover all of the joints, smoothing andE X T E R I O R R E PA I R S
brushing as necessary.
■ HOW TO R E POI N T MORTA R JOI N T S
1 2
Carefully rake out cracked and crumbling mortar, Mix type M mortar, then dampen the repair surfaces with
stopping when you reach solid mortar. Remove loose mortar clean water. Working from the top down, pack mortar into the
and debris with a stiff-bristle brush. crevices, using a pointing trowel. Smooth the mortar when
TIP: Rake the joints with a chisel and maul, or make your own it has set up enough to resist light finger pressure. Remove
raking tool by placing an old screwdriver in a vice and bending excess mortar with a stiff-bristle brush.
the shaft about 45º.
522 T H E B O O K O F H O M E H O W -T O■ HOW TO R E PL AC E A STON E I N A MORTA R E D WA L L 1 2
Remove the damaged stone by chiseling out the Brush out the cavity to remove loose mortar and debris. Test surrounding mortar, using a masonry chisel or a modified the surrounding mortar, and chisel or scrape out any mortar
E X T E R I O R R E PA I R Sscrewdriver (opposite page). Drive the chisel toward the that isn’t firmly bonded. damaged stone to avoid harming neighboring stones. Once the stone is out, chisel the surfaces inside the cavity as smooth as possible.
3 4
Dry-fit the replacement stone. The stone should be stable Mist the stone and cavity lightly, then apply type M mortar in the cavity and blend with the rest of the wall. You can mark around the inside of the cavity, using a trowel. Butter all mating the stone with chalk and cut it to fit, but excessive cutting will sides of the replacement stone. Insert the stone and wiggle it result in a conspicuous repair. forcefully to remove any air pockets. Use a pointing trowel to pack the mortar solidly around the stone. Smooth the mortar when it has set up.
523
PR E S SU R E WA SH I NG M A SON RY
T o clean the masonry and stonework surfaces
around the outside of your home, there is nothing
that works faster or more effectively than a pressure
• Keep the nozzle in constant motion, spraying at
a steady speed with long, even strokes to ensure
consistent results.
washer. A typical residential-grade unit can be as • Maintain a consistent distance between the nozzle
much as 50 times more powerful than a standard and the cleaning surface.
garden hose, while using up to 80% less water. • When cleaning heavily soiled or stained surfaces,
Pressure washing is quite simple: firmly grasp use cleaning detergents formulated for pressure
the spray wand with both hands, depress the trigger washers. Always rinse the surface before
and move the nozzle across the surface to be cleaned. applying the detergent. On vertical surfaces,
Although different surfaces require different spray apply detergent from bottom to top, and rinse
patterns and pressure settings, it is not difficult from top to bottom. Always follow the detergent
to determine the appropriate cleaning approach manufacturer’s directions.
for each project. The nozzle is adjustable—from a • After pressure washing, always seal the surface
low-pressure, wide-fan spray for general cleaning with an appropriate surface sealer (e.g., concrete
and rinsing, to a narrow, intense stream for stubborn sealer for cement driveways), following the
stains. But the easiest way to control the cleaning is to product manufacturer’s instructions.
simply adjust the distance between the nozzle and the
surface—move the nozzle back to reduce the pressure;
move the nozzle closer to intensify it.E X T E R I O R R E PA I R S
To successfully clean any masonry or stone
surface using a pressure washer, follow these tips: Tools & Materials ▸
• When cleaning a new surface, start in an Pressure sprayer
inconspicuous area, with a wide spray pattern Cleaning solution
and the nozzle 4- to 5-ft. from the surface. Move Eye and ear protection
closer to the surface until the desired effect Work gloves
is achieved.
Pressure Washer Safety ▸
• Always wear eye protection.
• Do not wear open-toed shoes.
• Make sure the unit is on a stable surface and the
cleaning area has adequate slopes and drainage
to prevent puddles.
• Assume a solid stance, and firmly grasp the
spray gun with both hands to avoid injury if the
gun kicks back.
• Always keep the high-pressure hose connected
to both the pump and the spray gun while the
system is pressurized.
• Never aim the nozzle at people or animals—
the high-pressure stream of water can cause
serious injury.
524 T H E B O O K O F H O M E H O W -T OTips for Pressure Washing Masonry ▸
Eve
ns
tea
dy
pat
hAlways keep the nozzle in motion, spraying at a Hold the spray wand so that the nozzle distributes steady speed and using long, even strokes. Take multiple the spray pattern across the surface evenly. Holding the
E X T E R I O R R E PA I R Spasses over heavily soiled areas. Take care not to dwell nozzle at too low an angle can cause an uneven spray on one spot for too long, especially when using narrow, pattern, resulting in “zebra striping.” Also, maintain a high-pressure spray patterns. consistent distance between the nozzle and the cleaning surface to ensure consistent results and help flush dirt and debris from the area.
Work in identifiable sections, such as the area To prevent streaks on vertical surfaces, always begin between the expansion joints in concrete. If there pressure washing or applying cleaning detergent at the is a slope, work downhill to promote drainage and bottom of the surface, then work upward. When rinsing, help flush away dirt and debris. Wet entire surface to start at the top and work downward—gravity will help the prevent streaking. clean water flush away dirt, debris, and detergent residue.
525
R E PA I R I NG A N
A SPH A LT DR I V E WAY
Asphalt layer
T he two most popular hard surface driveway materials
are asphalt and concrete. Both are used, almost
interchangeably, throughout the country in cold and
Subbase
hot climates. But there are some basic differences.
Concrete generally costs more to install and asphalt
generally costs more to maintain as the years go by. And,
concrete doesn’t always perform well in cold areas. It’s
susceptible to damage from the freeze-and-thaw cycle Soil
and it can be damaged by exposure to road salt. Asphalt,
on the other hand, doesn’t always perform well in hot
climates. It absorbs a lot of heat from the sun and tends A typical asphalt driveway is formed by pouring and
to stay soft during very hot periods. And, of course, compressing a layer of hot asphalt over a subbase of
when the surface is soft, it can wear more quickly. compacted gravel.
Tools & Materials ▸E X T E R I O R R E PA I R S
Driveway cleaner Cold chisel Asphalt patching compound Caulk gun
or detergent Hammer Trowel Driveway sealer
Brushes Vacuum Asphalt crack filler Squeegee brush
■ HOW TO R E PA I R A N A SPH A LT DR I V E WAY
1 2
Carefully inspect the asphalt surface for any oil and Once the stains are removed, thoroughly rinse the entire
grease stains. Then remove them with driveway cleaner or driveway with a garden hose and nozzle. The goal is to wash
household detergent. Scrub the cleaner into the surface with a away any debris and to remove the dust and dirt from the
soft brush and rinse the area clean with a garden hose. Repeat surface cracks.
until the stain is gone. If using driveway cleaner, wear the
recommended safety equipment.
526 T H E B O O K O F H O M E H O W -T O3 4
E X T E R I O R R E PA I R SRepair the small cracks first. Chip out any loose debris with Place asphalt patching compound in the holes with a a cold chisel and hammer. Then clean out all debris with a wire small trowel. Overfill the hole so the patch material is about brush. Remove all the dust with a shop vacuum. A crevice tool 1 ⁄2” higher than the surrounding asphalt surface. on the end of the hose will do the best job.
5 6
Compact the patch material with a small piece of 2 × 4. Finish the patch by covering it with a piece of 2 × 6 and Tamp the board up and down with your hand, or strike the striking it with a hammer or mallet. Work back and forth across board with a hammer. Keep working until you can’t compress the board to smooth out the entire patch and make it flush to the patch any more. the surrounding surface.
(continued)
527
7 8
On narrower patches, the compound can be smoothed Prepare larger potholes by undercutting the edges with a
with a small trowel. Just move the tool across the surrounding cold chisel and a hammer. Then, remove all the debris and fill
surface and then over the patch. This should flatten the patch. the hole with cold-patch asphalt mix. Working directly fromE X T E R I O R R E PA I R S
Finish up by compressing the compound by pushing it down the bag, fill the hole about 1 in. higher than the surrounding
with the trowel. surface. Then compact it with a 2 × 4, as before.
9 10
One great way to compress cold-patch asphalt is to Once the hole patching is done, fill the routine cracks (less
cover the patch with a piece of plywood. Then, drive your car than 1⁄4" wide) with asphalt crack filler. This material comes in
onto the plywood and stop when one tire is centered on the a caulk tube, which makes it very easy to apply. Just clean the
panel. Wait a few minutes, then move the car back and forth a crack with a wire brush and a vacuum, then squeeze the filler
few times. into the crack.
528 T H E B O O K O F H O M E H O W -T O11 12
After the crack filler has cured for about 10 or 15 minutes, Driveway sealer should always be mixed thoroughly smooth it out with a putty knife as you force the filler down before use. Take a 2× stir stick that’s about 30 in. long and stir
E X T E R I O R R E PA I R Sinto the crack. If this creates small depressions, fill these with a the sealer until it has a uniform consistency. Pour out enough second application of filler. to cover a strip across the driveway that’s about 3-ft. or 4-ft. wide.
13 14
Spread the sealer with the squeegee side of the application Flip the squeegee over to the brush side and smooth out brush. Try to keep this coat as uniform as possible. Work the lap marks and other irregularities that were left from the the sealer into the small cracks and pull it gently over the application coat. Work at right angles to the first pass. big patches.
529
M A I N TA I N I NG A DEC K
I nspect your deck at least once a year, more often
if the weather over any given season is especially
severe. Replace loose or rusting hardware or fasteners
as soon as you detect them to prevent future problems.
Apply a new coat of sealant as necessary, according to
the requirements of the type of wood or other material
used in your deck.
Carefully inspect the deck surface, railings,
and structure for signs of damage. Replace or
reinforce damaged wood as soon as possible.
Replace damaged composite decking if it is split or
otherwise compromised.
Restore an older, weathered deck to its original
wood color and luster with a deck-brightening product.
Brighteners are available at most hardware stores and
home centers.
NOTE: Even the sharpest DIYer cannot spot many
signs that a deck has developed dangerous structural
issues. Especially if your deck is more than ten years Inspect the entire deck, including underneath. Look forE X T E R I O R R E PA I R S
old, hire a professional deck inspector to examine it. signs of rot, damage, or wear. Apply a sealant or new finish
regularly, as required for the wood in your deck.
Tools & Materials ▸
Flashlight Putty knife Eye protection Deck brightener
Awl or screwdriver Scrub brush Pressure sprayer
Screwgun Rubber gloves 21⁄2" deck screws
■ M A I N TA I N I NG A N OL DE R DE C K
1 2 3
Use an awl or screwdriver to check the Clean debris from cracks between Drive new fasteners to secure loose
deck for soft, rotted wood. Replace or decking boards with a putty knife. Debris decking to joists. If using the old nail or
reinforce damaged wood. traps moisture and can cause wood screw holes, new fasteners should be
to rot. slightly longer than the originals.
530 T H E B O O K O F H O M E H O W -T O■ HOW TO R E N E W A DEC K 1 2
Mix deck cleaning solution as directed by the manufacturer. Scrub the deck thoroughly with a stiff scrub brush. Wear
E X T E R I O R R E PA I R SApply the solution with a pressure sprayer and let it set for rubber gloves and eye protection. 10 minutes.
Rinse the deck3 with clear water. If necessary, apply a second coat of cleaner to extremely dirty or stained areas. Rinse and let dry. Apply a fresh coat of sealer or stain.
Power Washing ▸An alternative to hand scrubbing a deck, power washing can be an economical way to clean and prepare even a large deck for sealant in the space of a few hours. Inexpensive home power washers don’t always have enough power to completely strip the accumulated coating of dirt and debris off a deck. Instead, rent a gas-powered unit from a local rental center. Use a medium number 2 or 3 nozzle and hold the jet of water about 4 to 6” off the surface of the wood. You can easily clean to the bare wood with one slow pass. Apply a sealant/protectant as soon as the wood dries. Do not use too much water pressure, however, as that may damage the wood.
531
R E PA I R I NG A DEC K
R eplace or reinforce damaged deck wood as
soon as possible. Wood rot can spread and
weaken solid wood.
Tools & Materials ▸
After replacing or reinforcing the rotted wood, Cat’s paw Ratchet wrench
clean the entire deck and apply a fresh coat of clear Flat pry bar Sealer-preservative
sealer-preservative or staining sealer. Apply a fresh Screwgun or staining sealer
coat of finish each year to prevent future water Awl or screwdriver Galvanized nails (6d, 10d)
damage. If you need to repair more than a few small Hammer Deck lumber
areas, it is probably time to replace the entire deck. Chisel Baking soda
Eye protection Corrosion-resistant
Pressure-sprayer deck screws
Circular saw 5
⁄8" masonry anchor
Scrub brush 3
⁄8" lag screw
Paintbrush Rubber gloves
Hydraulic jack Bucket
Drill or hammer drill Concrete block
5
⁄8" masonry bit Scrap plywood
LevelE X T E R I O R R E PA I R S
■ HOW TO R E PA I R DA M AG E D DE C K I NG & JOI ST S
1 2 3
Remove nails or screws from the Inspect the underlying joists Use a mallet and chisel to remove
damaged decking board if you can. for signs of rotted wood. Joists with any rotted portions of the joist.
Remove the damaged board. discolored, soft areas should be
repaired and reinforced.
532 T H E B O O K O F H O M E H O W -T O4 5
Apply a coat of sealer-preservative to the damaged joist. Position the sister joist tightly against the damaged joist,
E X T E R I O R R E PA I R SLet it dry, then apply a second coat of sealer. Cut a reinforcing and fasten it in place with 10d nails or screws driven every 2’. joist (sister joist) from pressure-treated lumber.
6 Joist hanger location 7
Attach the sister joist to the ledger and the header joist. If the existing decking is gray, “weather” the new decking Cut replacement decking boards from matching lumber using by scrubbing it with a solution made from 1 cup baking soda a metal joist hanger. You may tack the joist in place with a nail and 1 gallon of warm water. Rinse and let dry. prior to installing the hangers. (continued)
533
8 9
Apply a coat of sealer-preservative or staining sealer to all Position the new boards and fasten them to the joists with
sides of the new decking boards. galvanized deck screws. Make sure the space between boards
matches that of the existing decking.E X T E R I O R R E PA I R S
■ HOW TO R E PL AC E A POST ON A LOW DE CK
1 2
Build a support using plywood scraps, a concrete block Remove any nails or screws holding the damaged post
and a hydraulic jack. Place plywood between the head of to the post anchor or anchor pad and to the beam. Remove
the jack and the beam. Apply just enough pressure to lift the the damaged post and anchor pad or post anchor. Clean the
beam slightly. concrete pier of any debris.
NOTE: Because of code revisions you may be required to
replace old posts with larger lumber. Check with your local
building department.
534 T H E B O O K O F H O M E H O W -T O3 4
E X T E R I O R R E PA I R SIf an anchor pad was previously used, use a drill and Position a galvanized post anchor on the pier block, and 3 ⁄8” masonry bit to drill a hole in the concrete pier. Insert thread a 3⁄8” lag screw with washer through the hole in the a 3⁄8” masonry anchor. If the post was held in place by a anchor and into the masonry anchor. Tighten the screw with a metal post anchor, you may be able to use the existing hole. ratchet wrench.
5 6
Cut a new post from pressure-treated lumber, and treat the Attach the bottom of the post to the post anchor using cut ends with sealer-preservative. Position the post and make the recommended fasteners. Attach the post to the beam by sure it is plumb. redriving the lag screws, using a ratchet wrench. Release the pressure on the jack and remove the temporary support.
535
■ HOW TO R E PA I R POPPE D DE C K I NG N A I L S
The cure for most popped
nails is simply to remove the nail.
Use a nail extractor, cat’s paw, or
1
a claw hammer, using a scrap of
wood or other protective surface
to limit damage to the deck
surface. Once the nail is removed,
drive a 3" galvanized deck screw
down through the nail hole.E X T E R I O R R E PA I R S
Where a nail has come loose
from the joist below, but the
head is still securely buried in the
2
board, digging the popped nail
out would damage the board.
Instead, drive a 3" galvanized
deck screw right next to the nail,
so that the screw head overlaps
the nail head.
536 T H E B O O K O F H O M E H O W -T O■ H OW T O R E FAC E A ROT T E D DE C K E DG E 1 2
E X T E R I O R R E PA I R SMeasure the deck overhang from the joist outward. Transfer that measurement to the two end boards on the Decide how far back you want to cut the edge of the deck deck. Drive nails into the boards and snap a chalk line between (usually about ½” to ¾” less than the measurement from them to create the cut line. the joist).
3 4
Use a circular saw to cut along the chalk line. Depending Cut a cedar, redwood, or pressure treated 1 × 2 to length on how much you’ve cut off and what type of material to cover the edges. Scarf any joints that are necessary along the decking is, you may need to seal the ends with a the edging. Use 2½” galvanized deck screws to fasten the 2 × 2 waterproof protectant/sealant. in place. As an alternative, you can stain the 2 × 2 edging in a contrasting shade from the deck, and seal it before fastening to the edge.
537
C L E A N I NG V I N Y L & COM POSI T E DEC K I NG
V inyl, recycled plastic, aluminum, and composite
decking may be easier to maintain and is often
more durable than solid wood, but these materials
deck a good going over, pressure washers can harm
some types of synthetic decking and may even void
your deck warranty (check with the manufacturer of
aren’t completely exempt from a bit of cosmetic your particular decking). A little elbow grease and the
cleanup now and again. Nonwood decking will right cleaners are often a better approach. Here are
get dirty and stained in the course of normal use, suggestions for cleaning various types of stains and
and you’ll need to use different cleaning products, marks from vinyl, plastic, or composite decking. Be
depending on the type of stain. Although it may be sure to wear safety glasses and protective gloves when
tempting to pull out the pressure washer and give your working with strong chemicals.
Dirt & tree sap: Remove ordinary
residue from foot traffic, bird droppings,E X T E R I O R R E PA I R S
or tree sap with household dish
soap diluted with water. Mix a strong
concentration in a bucket, scrub the
stains, and rinse with clean water.
Fastener, leaf, or tannin: Steel
fasteners, tree leaves, or resin stains
from cedar or redwood can leave dark
tannin stains on composite decking.
To remove these, spray on a deck
brightener/cleaner product that contains
oxalic or phosphoric acid, then flush the
surface with lots of fresh water.
538 T H E B O O K O F H O M E H O W -T OOil & grease: Oil and grease spots from barbecuing or tanning Mold & mildew: Use a mildew and stain remover formulated lotions should be cleaned immediately, before they dry. Use a specifically for use on composites or PVC decking to kill off household degreaser (such as an orange citrus cleaner), Simple mold and mildew growth. A good preventive measure is to
E X T E R I O R R E PA I R SGreen, or ammonia and a scrub brush to remove the stain. scrub and wash your deck at least once a season, especially Follow with soapy water and thorough rinsing. in shady or damp areas where mold and mildew are likely to grow.
Berry & wine: Use a dilute solution of household bleach and Crayon & marker: If you have young kids, sooner or later water to spot-clean wine or berry stains from decking (only crayon or marker stains are inevitable. The trick to removing after checking manufacturer’s recommendations to ensure the them is using the correct solvent. Mineral spirits will remove solution won’t damage the decking). Depending on the depth crayon wax, and soapy water cleans up water-based marker of the stain, you may not be able to remove it entirely, but stains. Use denatured alcohol (available at home centers) to generally these stains will fade over time. remove dye-based, permanent markers.
539
■ HOW TO STOP DE CK SWAY
1 2
Measure 24" down from where the post meets the beam. Measure 24" from one edge of the post out along the beam.
Clearly mark that point on the post. Mark that point on the beam. Repeat on the other side of theE X T E R I O R R E PA I R S
beam. Measure from the mark on the beam to the mark on the
post. Add 4" for the total length of the brace.
3 4
Hold the brace in place between the mark on the post and TOP: Use a miter saw to make the angled end cuts. Place the
the mark on the beam, so that the marks intersect the brace brace in position and drill top and bottom pilot holes (two at
on center. Mark the brace for the angled end cuts, using the each location), and then screw the brace to the post and beam
underside of the beam and edge of the post as straightedges. using 6" lag screws.
BOTTOM: Fasten the brace to the underlying deck joists by
drilling pilot holes through the post and into the brace and
securing again with carriage bolts.
540 T H E B O O K O F H O M E H O W -T O■ HOW TO ST I F F E N A SPONGY DE CK Measure the space between joists.
1 Use this measurement to cut blocking from pressure treated lumber the same size as the joists. Snap a chalkline down the center of the joists’ span. A more permanent (but much more expensive and difficult) solution is to add new intermediate joists.
E X T E R I O R R E PA I R S2 3
Tap the blocking in place, positioning blocks in an Screw through the joists into the end of the blocks on each alternating pattern with one block to the left and one to the side using 3” galvanized decking screws. right of the chalk line.
5 41M E T R IC CON V E R SIONS Metric Conversions TO CONVERT: TO: MULTIPLY BY: TO CONVERT: TO: MULTIPLY BY: Inches Millimeters 25.4 Millimeters Inches 0.039 Inches Centimeters 2.54 Centimeters Inches 0.394 Feet Meters 0.305 Meters Feet 3.28 Yards Meters 0.914 Meters Yards 1.09 Square inches Square centimeters 6.45 Square centimeters Square inches 0.155 Square feet Square meters 0.093 Square meters Square feet 10.8 Square yards Square meters 0.836 Square meters Square yards 1.2 Ounces Milliliters 30.0 Milliliters Ounces .033 Pints (U.S.) Liters 0.473 (lmp. 0.568) Liters Pints (U.S.) 2.114 (lmp. 1.76) Quarts (U.S.) Liters 0.946 (lmp. 1.136) Liters Quarts (U.S.) 1.057 (lmp. 0.88) Gallons (U.S.) Liters 3.785 (lmp. 4.546) Liters Gallons (U.S.) 0.264 (lmp. 0.22) Ounces Grams 28.4 Grams Ounces 0.035 Pounds Kilograms 0.454 Kilograms Pounds 2.2
Converting Temperatures Convert degrees Fahrenheit (F) to degrees Celsius (C) by following this Lumber Dimensions simple formula: Subtract 32 from the Fahrenheit temperature reading. NOMINAL - U.S. ACTUAL - U.S. (IN INCHES) METRIC Then, multiply that number by 5⁄9. For example, 77°F - 32 = 45. 45 ⫻ 5⁄9 1⫻2 3 ⁄ 4 ⫻ 1 1⁄ 2 19 ⫻ 38 mm = 25°C. 1⫻3 3 ⁄ 4 ⫻ 2 1⁄ 2 19 ⫻ 64 mm 1⫻4 3 ⁄ 4 ⫻ 3 1⁄ 2 19 ⫻ 89 mm To convert degrees Celsius to degrees Fahrenheit, multiply the Celsius temperature reading by 9⁄5. Then, add 32. For example, 25°C ⫻ 9⁄5 = 45. 1⫻5 3 ⁄ 4 ⫻ 4 1⁄ 2 19 ⫻ 114 mm 45 + 32 = 77°F. 1⫻6 3 ⁄ 4 ⫻ 5 1⁄ 2 19 ⫻ 140 mm 1⫻7 3 ⁄ 4 ⫻ 6 1⁄ 4 19 ⫻ 159 mm Fahrenheit Celsius 1⫻8 3 ⁄ 4 ⫻ 7 1⁄ 4 19 ⫻ 184 mm 55° 15° 1 ⫻ 10 3 ⁄ 4 ⫻ 9 1⁄ 4 19 ⫻ 235 mm 50° 10° 1 ⫻ 12 3 ⁄4 ⫻ 111⁄4 19 ⫻ 286 mm 45° 40° 5° 1 ⁄4 ⫻ 4 1 1 ⫻ 3 1⁄ 2 25 ⫻ 89 mm 35° Freezing 1 ⁄4 ⫻ 6 1 1 ⫻ 5 1⁄ 2 25 ⫻ 140 mm 30° 0° 25° 1 ⁄4 ⫻ 8 1 1 ⫻ 7 1⁄ 4 25 ⫻ 184 mm -5° 20° 1 ⁄4 ⫻ 10 1 1 ⫻ 9 1⁄ 4 25 ⫻ 235 mm 15° -10° 10° 1 ⁄4 ⫻ 12 1 1 ⫻ 111⁄4 25 ⫻ 286 mm 5° -15° 1 ⁄2 ⫻ 4 1 1 1⁄ 4 ⫻ 3 1⁄ 2 32 ⫻ 89 mm 0° 1 ⁄2 ⫻ 6 1 1 1⁄ 4 ⫻ 5 1⁄ 2 32 ⫻ 140 mm 1 ⁄2 ⫻ 8 1 1 1⁄ 4 ⫻ 7 1⁄ 4 32 ⫻ 184 mm 1 ⁄2 ⫻ 10 1 1 1⁄ 4 ⫻ 9 1⁄ 4 32 ⫻ 235 mm 1 ⁄2 ⫻ 12 1 11⁄4 ⫻ 111⁄4 32 ⫻ 286 mm Metric Plywood Panels 2⫻4 1 1⁄ 2 ⫻ 3 1⁄ 2 38 ⫻ 89 mm Metric plywood panels are commonly available in two sizes: 2⫻6 1 1⁄ 2 ⫻ 5 1⁄ 2 38 ⫻ 140 mm 1,200 mm ⫻ 2,400 mm and 1,220 mm ⫻ 2,400 mm, which is roughly 2⫻8 1 1⁄ 2 ⫻ 7 1⁄ 4 38 ⫻ 184 mm equivalent to a 4 ⫻ 8-ft. sheet. Standard and Select sheathing panels 2 ⫻ 10 1 1⁄ 2 ⫻ 9 1⁄ 4 38 ⫻ 235 mm come in standard thicknesses, while Sanded grade panels are available in special thicknesses. 2 ⫻ 12 11⁄2 ⫻ 111⁄4 38 ⫻ 286 mm 3⫻6 2 1⁄ 2 ⫻ 5 1⁄ 2 64 ⫻ 140 mm STANDARD SHEATHING GRADE SANDED GRADE 4⫻4 3 1⁄ 2 ⫻ 3 1⁄ 2 89 ⫻ 89 mm 7.5 mm (5⁄16 in.) 6 mm (4⁄17 in.) 4⫻6 3 1⁄ 2 ⫻ 5 1⁄ 2 89 ⫻ 140 mm 9.5 mm (3⁄8 in.) 8 mm (5⁄16 in.) 12.5 mm (1⁄2 in.) 11 mm (7⁄16 in.) 15.5 mm (5⁄8 in.) 14 mm (9⁄16 in.) Liquid Measurement Equivalents 18.5 mm (3⁄4 in.) 17 mm (2⁄3 in.) 1 Pint = 16 Fluid Ounces = 2 Cups 20.5 mm (13⁄16 in.) 19 mm (3⁄4 in.) 1 Quart = 32 Fluid Ounces = 2 Pints 22.5 mm (7⁄8 in.) 21 mm (13⁄16 in.) 1 Gallon = 128 Fluid Ounces = 4 Quarts 25.5 mm (1 in.) 24 mm (15⁄16 in.)
542 T H E B O O K O F H O M E H O W -T O
R E SOU RC E S TOOLS, MATERIALS & GEAR Outdoor Living Today STONE WALLS & FENCES Black & Decker (US), Inc. www.outdoorlivingtoday.com California Redwood Association www.blackanddecker.com www.calredwood.org Reeds Ferry Small Buildings, Inc. www.reedsferry.com The Masonry Society OUTDOOR PLAY & ENTERTAINMENT www.masonrysociety.org CedarWorks Simpson Strong-Tie Co. www.cedarworks.com www.strongtie.com National Concrete Masonry Association www.ncma.org Consumer Product Safety Commission Summerwood Products www.cpsc.gov www.summerwood.com Southern Pine Council www.southernpine.com Detailed Play Systems Suncast Homeplace Collection www.detailedplay.com www.suncast.com/homeplacecollection WINDOWS & DOORS GameTime Access One, Inc Tuff Shed www.lifewaymobility.com www.gametime.com www.tuffshed.com National Program for Playground Safety Andersen Windows, Inc. www.playgroundsafety.org WALKWAYS, PATIOS & DECKS www.andersenwindows.com American Society of Landscape Architects Playgrounds & Playground Equipment www.asla.org The Bilco Company www.playstarinc.com www.bilco.com AZEK Building Products RubberScapes www.azek.com Designer Doors www.rubberscapes.net www.cambek.com Belgard Hardscapes Safe Kids www.belgard.com JELD-WEN, Inc. www.safekids.org www.jeld-wen.com Borgert Products, Inc. Surface America www.borgertproducts.com Kolbe Windows & Doors www.surfaceamerica.com www.kolbewindows.com The Brick Industry Association Swing Kingdom www.gobrick.com Kwikset Corporation www.swingkingdom.com www.kwikset.com Common Ground Alliance Swingsetmall.com www.call811.com Larson Manufacturing www.swingsetmall.com www.larsondoors.com Portland Cement Association SwingWorks www.cement.org Madawaska Doors, Inc. www.swingworks.com www.madawaska-doors.com Quikrete www.quikrete.com Marvin Windows and Doors SHEDS & OUTDOOR STRUCTURES www.marvin.com Arrow Storage Products WALLS & CEILINGS www.arrowsheds.com Fypon Ltd. Milgard Windows Urethane Millwork www.milgard.com Asphalt Roofing Manufacturers Association www.fypon.com www.asphaltroofing.org Roto Frank of America Masking Paper and 3M Hand-Masker roto-frank.com/us Best Barns www.3m.com www.bettersheds.com Simpson Door Company The Steel Network, Inc. www.simpsondoor.com Cedarshed Industries Curved Steel Track www.cedarshed.com www.steelnetwork.com VELUX America, Inc. www.velux-america.com Finley Products, Inc. www.2x4basics.com Wheatbelt, Inc. www.rollupshutter.com Jamaica Cottage Shop www.jamaicacottageshop.com
Lifetime Products www.lifetime.com
543I N DE X A raised subfloor panels, installing, replacing damaged, 514–515 ABS pipes, 324–325, 344 26–27 solvent solutions for blemishes on, 518 Access panel, dishwasher, 217 resurfacing a concrete floor in, 20–21 Brick molding, 457, 464, 465, 477 Access Reliability Center, 374 stairway shelving, 434–437 Buffer, floor, 96, 98, 99 Acoustic tile, 138–141 suspended ceiling in, 142–145 Built-up base molding, 162–164 Acrylic block windows, 30 window replacement for, 30–31 Bullnose beads, 128 Acrylic sinks, 200 Base molding, 162–164 Bullnose edging, 186, 190 Acrylonitrile butadiene styrene (ABS), Basic casing, 160–161 Burners, cleaning furnace, 211 324–325, 344 Bathrooms. See also Bathtubs Butt joints, 112, 120, 126, 164 Adhesive(s) best practices for home wiring in, 234 BX (armored cable), 232 for curbless shower and tile, 376, 380, grab bars in, 430–431 382 showers, 368–382 C for shower wall panels, 370 sinks, 390–399 Cabinets used when installing carpet squares, vanity lights in, 289–291 installing slat-wall, 420–423 105, 106 vent fans in, 426–429 kitchen, 170–175 used when installing laminate countertop, Bathtubs medicine, 180–181 184 adding a shower to a freestanding, slide-out storage in, 438–441 for vinyl tile installation, 78, 81, 83 386–387 traditional vanity, 176–177 wood floor attached with, 90, 92 installing, 360–363 vanity top with integral sink, 178–179 Alkyd (oil-based) paint, 146, 147 installing a clawfoot, 384–385 Cables Alligatoring paint, 467 installing sliding tub doors on, best practices on, 233 Aluminum siding, 460, 461 364–367 connecting, 239 Aluminum wires, 238, 256 Batteries, smart thermostats, 229 definition, 232 American Wire Gauge (AWG) system, 238 Bedrooms, best practices for home installing in walls, 241 Ampere (amp), 232, 238, 246 wiring in, 234 Carbon monoxide (CO) alarms, 316–317 Annual fuel utilization efficiency (AFUE) Bending flashing, 125 Carpet squares, installing, 104–107 rating, 213 Berry stains, on vinyl/composite decking, Cartridge fuses, 262, 263 Apron sinks, 202–205 539 Casement windows Armored cable, 232, 248 Bifold doors, 56–57 lubricating window cranks, 45 Asphalt driveway, repairing, 526–529 Black (hot) wires. See Hot (black) wires repairing crank assembly, 45 Asphalt shingles, replacing, 446 Bleeding a hot water heating system, weatherizing, 71 Attic venting, 426 208 Casing, 160–161 Automatic bleed valves, 208 Blistering paint, 467, 468 Cast iron pipe, 324–325 Aviator snips, 139, 140, 143 Blower motor, heating system, 209 Cast-iron sinks, 200 Awning windows, 30, 142 Blown fuses, 263 Caulk(ing) Board and batten siding, 159, 457, 462 filling cracks in concrete with, 494 B Bonded wood floor, 90 for glass-wall shower, 369 Backsplashes Bonding adhesive, 487, 503 for countertop installation, 185 countertop, 184, 185, 186 Bowed wooden planks, 95 for installing a drop-in sink, 200, 201 tile, 196–199 Box, definition, 232. See also for vanity installation, 177 Balloon-style framing, 8, 9 Electrical box(es) weatherizing with, 69 Baseboard heaters, 308–311 Bracket-mounted fans, 302 when installing windows, 40 Baseboards, 162–164 Brass valves, soldering, 333 Ceiling fans Base cabinets, 173–174 Brick and block fixing a loose wire connection in, 305 Basement(s) cleaning tips, 519 installing, 302–303 acoustic tile ceiling in, 138–141 identifying problems with, 510–511 repairing, 304–307 decorative concrete finishes in, 22–25 painting, 518–519 replacing pull-chain switch on, installing egress windows in, 32–37 refacing damaged, 516 306–307 insulation of interior walls, 28–29 reinforcing section of refaced, 517 wobbling blades on, 304 moisture in, 12–21, 512 repairing walls, 512–516 Ceiling-installed fire alarms, 316
544 T H E B O O K O F H O M E H O W -T O
Ceiling joints, installing floating, 125 Clutch, on drill/driver, 124 COPPER/CU, switches marked, 256 Ceiling joists, 108, 139, 140, 141, 142, 143, Code(s) Copper grounding wire, 238, 247, 257, 165, 242, 243, 244, 302, 387, 425, 429 on egress windows, 32 259, 265 Ceiling lights, 278–282 on electrical boxes, 242 Copper pipes, 324–325, 410 Ceilings for PEX system, 337 bending flexible, 327 acoustic tile on, 138–141 on shower grab bars, 375 cutting, 328–329 installing drywall on flat, 123–124 Combination tool, 238, 265, 279, 292, grade stamp information, 327 painting, 152–153 298, 299 joining with a compression union suspended, 142–145 Composite decking, cleaning, 538 fitting, 351 Ceiling vent fans, 426–429 Compound, 128, 130, 131, 132. See also shutoff valves for, 348 Cementboard Joint compound soldering, 328–330 finishing, 137 Compression fittings, 350–351 tools and materials for working with, hanging, 136–137 Concrete. See also Brick and block 327 for tile countertop, 186, 187, 188 curing repairs, 486 types of, 326 for wet rooms, 375 damage to blocks, 511 Copper tubing, 324–325 Cementboard joint tape, 137 disguising repairs, 487 Copper wires, 238, 257, 258 Cementing PVC pipe, 346–347 filling cracks in, 494–496 Cordless drill/driver, 124 Center-to-center spacing, 112 identifying problems with, 488–489 Cords, replacing, 300–301 Central air conditioning, 12 patching floors, 493 Corner beads, 128, 129, 132 Ceramic floor tile, 84–89 patching holes in, 490–493 Corner cabinets, 170 Ceramic tile adhesive, 137 products for repairs, 487 Corner joints, crown molding, 165 Ceramic tile countertop, 186–193 repairs, 486 Corners Chalk lines, 105 resurfacing a walkway, 502–503 installing drywall at inside, 127 Chalk method for cutting drywall, 117 shaped, repairing, 500 with surface-mounted raceways, 276 Check valve, sump pump, 19 steps, 497–499 tile floors, 88 Chromed brass tubing, 324–325 steps, building, 504–509 vinyl tile installation, 82 Circuit(s), 236–237 Concrete driveways, 526 Counterbores, 93 anatomy of a, 236 Concrete floors Countertops definition, 232 decorative finishes, 22–25 ceramic tile, 186–193 sort, 232, 262 floating floor over, 74 installing an apron sink in a butcher with surface-mounted wiring, 270 installing raised subfloor panels on, block, 202–205 Circuit breakers, 260–265, 263 26–27 installing laminate, 182–185 about, 260, 262 partition walls attached to, 110 recycled paper, 194–196 connecting, 264–265 patching, 493 Cove tile, 186 definition, 232 resurfacing, 20–21 CPVC plastic pipes, 324–325, 334, 344, diagram, 260–261 sealing basement, 23–25 410 open slots for, 261 Concrete paint, 476 Cracks resetting, 263 Conductor, 232 concrete, 489, 494–496 safety precautions with, 261 Conduit, 232, 266–268, 287 floor, 16 testing for current before touching Connectors, for PEX systems, 337, foundation wall, 12, 14 parts inside, 264 338–342 Cranks, casement window, 45 tripped, 262 Console sinks, 394, 395 Crawlspace ventilation, 12 Circuit index, on service panel, 235 Construction drawings, 38 Crayon stains, on vinyl/composite Circuit tester, 253, 254 Continuity, 232 decking, 539 Clawfoot tub, 384–385 Control valves, radiator, 208 Cripple studs, 9, 10, 11, 110 Cleaning Convection, 206 Cross-linked polyethylene (PEX) tubing, brick and block surfaces, 519 Convector-based heating system, 206, 324–325 painting tools, 475 208 Crown molding vinyl and composite decking, 538–539 Coordinate method for cutting drywall, 117 installing basic, 166–168 Closet auger, 356, 359 Cope-cutting, 165, 167 installing built-up, 169
545Current, 232 Door sweep, 62, 69 depths of, 242 Cutting copper pipe, 328–329 Double-pole breaker, 260, 262, 264, 265 exterior fixture, 291 Cutting drywall, 114–116, 117, 119 Double-pole thermostats, 309 fill chart, 242 Downrod ceiling fans, 303 shapes, 242 D Downspouts, 13, 15, 452, 453 types of, 242–245 Deadbolts, 55, 59 Downstroke blade (jigsaw), 183, 203 vanity lights, 289, 290 Deadmen, installing ceiling panels using, Drain clearers, 357 Electrical Box Fill Chart, 242 123, 124 Drain gaskets. See Gaskets, drain Electrical circuits. See Circuit(s) Decks Draining radiators, 206–207 Electrical switches. See Switch(es) cleaning vinyl and composite, Drain P-trap, 363 Electrical wiring/wires 538–539 Drains disconnecting, for dishwasher maintenance, 530–531 kits for installing a new, 401 installation, 214 repairing, 532–537 pop-up, 400–401 dishwasher, 215 stiffening a spongy, 541 testing for leaks, 401 food disposal installation and, 219 stopping sway of, 540 tips for choosing, 403 identifying and tagging, 247 Dehumidifiers, 12 Drain strainer, 362 thermostat, 229 Dens-Shield tile backer, 136 Drain tailpiece. See Tailpieces Electrician’s tape, 238, 239 Dimmer switches, 259 Drain-waste-overflow pipes, 362, 384 Electricity Dining rooms, best practices for home Drawer slides, 438–441 basics of, 230–231 wiring in, 234 Drill/driver, clutch on, 124 best practices for home wiring, Discharge hose (dishwasher), 214, 215, Driveway, repairing an asphalt, 526–529 233–234 216, 402 Drop-in sink, 200–201 disconnecting, for dishwasher Discharge hose, lengthening a, 216 Drum sanders, 97, 100, 102, 103 installation, 214 Discharge tube (disposal), 220, 221 Dry-backed resilient tile, installation of, terminology, 232 Discharge tube (sump pump), 19 80–82 Electric water heater, 412 Discharge tube (water heater), 410 Drying-type compounds, 128 Electronic ignition furnaces, 212 Dishwasher, installing a, 214–217 Drywall Elevation drawings, 38, 39 Door(s) casing and, 160 Emery cloth, 330, 346 fixing common problems with, 64–67 cutting opening for, 116–119 EMT (electrical metallic tubing), 268 installing a deadbolt in, 59 estimating materials for, 113 Enameled-steel sinks, 200 installing bifold, 56–57 fastening, 120–121 Endcap kit, for countertops, 182, 183–184 installing casing on, 160–161 hanging, 122–127 End-of-run wiring, 248 installing handlesets in, 58–59 installing at inside corners, 127 End wall studs, 110 installing prehung interior, 50–51 installing on wood-framed walls, 126 Energy Star label, 40 installing storm, 60–63 planning layout of panels, 112 Entertainment rooms, best practices for latch problems, 64 sizes, 112 home wiring in, 234 measuring, 38, 39 taping, 128–133 Entry doors, 52–55 painting exterior, 476 Drywall clips, 127 Epoxy wood filler, 156, 464 removing, 65 Drywall routers, 119 Exterior fixture box, 291 replacing entry, 52–54 Duplex receptacle, 232, 242 Exterior house. See also Decks; tightening a loose hinge plate on, 65 Gutters; Roof tips for freeing a sticking, 67 E installing a new fixture box on, 291 warped, 64, 66 Edge tiles, 186, 189 painting, 155–159 weatherizing, 68–71 Efflorescence, 469 removing siding, 456–457 Doorbells, 312–315 Eggshell enamel paint, 147 repairing trim on, 464–465 Door closer, 63 Egress windows, installing, 32–37 replacing a floodlight with a motion- Door jambs, 10, 11, 50, 51, 54, 55, 63, 65, Egress window wells, 15, 32 sensor light on, 292–293 66, 70, 107, 160, 161, 457, 464, 465, 477 Electrical box(es) replacing wall sheathing on, 458–459 Doorknobs (handlesets), 58–59 best practices on, 233 roof, 442–451 Door opening, 10, 11 cutting drywall for an, 117, 119
546 T H E B O O K O F H O M E H O W -T O
Exterior wall, interior wall insulation and, Floor buffer, 96, 98, 99 Grab bars, 375, 430–431 28, 29 Floor cracks, 16 Grade, around the foundation, 13 Eye protection, 101 Floor drain, 369, 408, 409, 410 Grease spots, on vinyl/composite Floor joists, 33, 90, 91, 108, 109, 142, 374, decking, 539 F 375, 376, 377, 384 Greenboard, 137 Face-frame cabinets, 175 Floor leveler, 73, 105, 360, 493 Greenfield, 232 Farmer’s/farmhouse sinks, 202–205 Floor plans, 38 Green grounding screw/screw terminal, Fascia, 159, 450 Fluorescent lights, 294–297 253, 256, 276 Faucets Flush valve, 354, 358 Green insulated wire, 266 clawfoot tub, 385 Foam insulation, 42 Grid system, for installing tile floors, 85 diverter-type, 387 Food disposers, 218–221 Grit, sandpaper, 103 installing a single-body, 399 Footing drains, 12, 32 Grounded wire (neutral wire), 232 installing a widespread, 397–398 Force cups (plunger), 358 Ground-fault circuit-interrupter (GFCI) types of, 396 Foundation, 8, 9, 13 receptacles, 252–255 Feed(er) wires, 232, 254, 255, 261, 282, Foundation wall Grounding, best practices for, 234 412 sealing cracks in, 14 Grounding bus bar, 260 Felt strips, weatherizing, 70 skim-coating a, 14 Grounding conductor, 260 Fiber gasket, 219 Four-way switches, 256 Grounding screw/screw terminal, 237, Fill valve, 354 Frame/framing 249, 253, 256 Filters, of gas furnaces, 213 drywall, 113 Grounding wire, 232, 237, 258 Finishing entry door, 53 Grouting cementboard, 137 partition wall, 110 for curbless shower tile, 383 newly installed drywall, 130 types of house, 8–9 for tile backsplash, 199 Finishing sander, 156 Framing spacing, 112, 113 for tile countertop, 193 Fire block(ing), 9, 110 Freestanding tub, adding a shower to, for tile floors, 86, 88–89 Fittings, push-fit, 334–338 386–387 Gutters, 450–455 Fixed windows, 30 Frost heave, 488 basement moisture and, 13 Flanged toilet pump, 357 Fuel oil systems, 206 cleaning, 15 Flashing Furnaces patching and repairing, 453–454 bending, 125 cleaning burners of, 211 rehanging, 453 repairing, 448–449 inspecting pilot and thermocouple of, replacing a section of, 455 window, 40 210 unclogging, 453 Flat-cord plug, replacing, 299 maintaining blower motor of, 209 Flat paints, 146, 147 maintaining high-efficiency gas, 213 H Flexible copper, 326, 350 servicing electronic ignition, 212 Hallways, best practices for home wiring Flexible copper tubing, 324–325 Furring strips, 138, 141, 415, 416 in, 234 Flexible metal conduit, 268 Fuses, 232, 260, 262–263 Handheld sanders, 102 Floating ceiling joints, 125 Handlesets (doorknobs), 58–59 Floating corner, 127 G Hanger wire, for suspended ceilings, 142, Floating laminate floor, 75–77 Garage door opener, installing, 424–425 143 Floodlight, replacing with motion-sensor Gas furnace, 213 Hanging drywall, 122–127 light, 292–293 Gaskets, drain, 219, 377, 379, 388, 389 Hardwood floors Floor(s) GFCI receptacles, 252–255, 426 installing strip and plank, 90–95 carpet installation, 104–107 Glass refinishing, 96–103 ceramic tiles, 84–89 replacing in a metal storm window, 48 Headers, 9, 10, 35 hardwood, 90–103 replacing window, 46 Head track, for bifold doors, 57 laminate, 72–77 Glass block windows, 30 Heat alarms, 316 raised subfloor panels for, 26–27 Glass shelving, 432–433 Heat gun, 155 resurfacing a concrete, 20–21 Glass-wall showers, 368–373 vinyl tile, 78–83 Gloss enamel paint, 146, 147
5 47Heat systems and heaters. See also K M Furnaces King studs, 8, 10, 11, 110 Main circuit breaker, 260–261 baseboard, 308–311 Kitchen(s) Main service panel, 261, 262, 263 radiators, 106, 206–208 best practices for home wiring in, 234 Marker stains, on vinyl/composite High-efficiency gas furnace, 213 cabinets, 170–175 decking, 539 High-voltage receptacles, 246, 247 drop-in sink, 200–201 Masonry Hinges, cabinet, 174, 175 sinks, 402–407 caulking gaps around, 492 Holes, patching floor, 16–17 slide-out storage in, 438–441 efflorescence on, 469 Hopper windows, 30 Kits painting, 519 Hot-surface igniter, 212 curbless shower, 374 preparing for paint, 158 Hot water heating systems, 208–213 drain, 402–403 pressure washing, 524–525 Hot water radiators, 206 endcap, for countertops, 182, 183–184 repairing veneer, 501 Hot (black) wires, 232, 237, 238, 249, shower-conversion, 386, 387 Masonry coatings, on foundation walls, 14 253, 254, 257, 260, 265, 290 Masonry cutting saw, 34 House, anatomy of a, 8–11 L Masonry paint, 15, 484, 487 House exterior. See Exterior house Laminate countertops, 182–185 Mechanical fasteners, 90 Hydraulic cement, 14, 487, 490, 496, 512 Laminate flooring, 72–77 Medicine cabinets, 180–181 Hydronic systems, 206–213 Lamp plugs and cords, replacing, Medium-gloss (satin) paint, 147 300–301 Mercury thermostats, 228 I Lap siding, 155, 159, 457, 463, 474 Metal conduit, 238, 266, 268 Icemaker. See Refrigerator icemaker Latchbolt, 58, 59, 64, 66 Metal corner bead, 128, 129, 130 Ignitor, of electronic ignition furnaces, Latex pain, 146 Metal electrical boxes, 244, 245, 247, 248 212 Latex-Portland cement mortar, 137 Metal flashing, 125 IMC (intermediate metallic conduit), 268 Layout lines, 78, 81, 83, 109, 197, 204 Metal gutters, 454–455 Insulation L-beads, 128 Metal, preparing for paint, 158 basement interior wall, 28–29 Leaks Meter, 232 electrical wires, 238 gutter, 453–454 Metric conversions, 542 wire, 238 roof, 446 Middle-of-run wiring, 248 Insulator, 232 LED-illuminated mirror, 318–319 Mildew, in paint cracks, 468 Insulator kit, 68, 70 Leveling leg, dishwasher, 216 Mildew stains, on vinyl/composite Intermittent pilot, 212 Lift rod, 396, 399, 401 decking, 539 International Residential Code (IRC), 32 Light(s)/lighting Mirror, LED-illuminated, 318–319 Internet-based thermostat, 229 best practices for, 233 Miter cuts, 139, 161, 166 ceiling, 278–282 Mitered casing, 161 J combined with vent fan, 426–429 Moisture, basement, 12–21 Jack studs, 8, 9, 10, 11, 40, 110 fluorescent, 294–297 Molding Jambs. See Door jambs; Window jambs LED-illuminated mirror, 318–319 brick, 457, 464, 465, 477 J-beads, 128 track, 283–285 built-up base, 162–164 Joint compound, 124, 128, 130, 134–135, undercabinet, 286–288 crown, 165–169 137, 165, 349, 350, 351, 399 vanity, 289–290 shoe, 73, 95, 98 Joint tape, 128, 133, 137 Light switch. See Switch(es) stop, 31 Joist bay, 427 Liquid solvent cements, 344 trim, 77, 172, 174, 464 Joists, 9, 90, 108, 123, 124, 142, 343. See Living rooms, best practices for home Mold, on vinyl/composite decking, 539 also Ceiling joists; Floor joists; wiring in, 234 Mortar Rim joists Load-bearing walls, 8, 9, 10, 108 cement, 137 Joists (deck), 532–534, 537, 540, 541 Locksets, 55, 62, 64 for ceramic floor tile, 85–87 Junction box, 232, 282, 287. See also Lubrication refacing concrete block and, 516–517 Electrical box(es) casement window cranks, 45 stonework and, 520, 521, 522–523 locksets, 64 for tile countertop, 189, 191 window channels, for stuck windows, 44 Mortared walls, replacing a stone in, 523
548 T H E B O O K O F H O M E H O W -T O
Mortar joints with a paint sprayer, 478–481 Plumbing pipes and tubes, 324–325 deteriorated, 510 priming before, 146 Plungers, 356, 357, 358 repointing, 522 with a roller, 150, 153 Plywood molding, 162–164 tuck-pointing, 512, 513 selecting a quality, 146 Polarized receptacle, 232 Motion-sensor light, 292–293 sheens, 146 Polyurethane, 96–97, 99, 441 Mounting kit, 426 siding, 159 Popouts, concrete, 489 Mud (joint compound). See also Joint tools for, 148–149 Pop-up drains, 400–401 compound types of, 146 Porcelain floor tiles, 84 Multiple-location protection, installing a walls and ceilings, 152–154 Post-form laminate countertops, 182–185 GFCI for, 254–255 waterproof, 15 Power, definition, 232 Muriatic acid, 158, 469, 519 Paintbrushes, 148, 151, 471, 473 Power nailer, 90 Painter’s tape, 152, 153 Prehung doors, installing interior, 50–51 N Paint pads, 149 Pressure washer/washing Nailer positions, 90 Paint rollers, 149–150, 471, 474 for concrete floor, 20 National Electrical Code (NEC), 242 Paint sprayers, 478–481 exterior of house, 156, 157 Neon-tester, 264 Panel lights, 145 masonry, 524–525 Neutral wire. See White (neutral) wire Panel siding, painting, 159 safety tips, 524 NFRC label, 40 Panels, installing slat-wall, 418–420 Primer, plastic pipe, 344, 346 No-drip edge, countertop, 182 Pan, shower, 374, 376, 377 Primer/priming for painting, 146, 159, 472 Nonmetallic conduit, 268, 269 PaperStone®, 194 P-trap, 220, 221, 392, 402, 403, 405 Nonmetallic electrical boxes, 245, 292 Partial wrap hinges, 175 Pull-chain switch, ceiling fan, 306–307 Nonmetallic sheathed cable, 232 Partition walls, 9, 108. See also Drywall Pullout kitchen sink faucet, 406–407 Notches, cutting drywall, 116 anatomy of, 108 Push fittings, 337 anchoring new, 108 Push-in fittings, 256, 296, 297 O building new non-load-bearing, PVC cement, 269 Octagonal electrical boxes, 242, 243 109–110 PVC conduit, 244, 267 Oil spots, on vinyl/composite decking, estimating materials for building, 113 PVC pipes, 19, 213, 324–325, 344, 539 Patch valley flashing, 448 346–347 120 volts, 246, 247, 265, 294 Patio door, weatherizing, 70 Orbital sanders, 97, 98 Peeling paint, 467, 468 Q O-rings, 334, 388, 389 Pegboard, hanging, 414–417 Quick-connect plug, installing, 298 Outdoor electrical boxes, 243 PEX pipes, 324–325, 326, 334, 338–343 Outdoor location. See also Exterior house Pigtail wires, 232, 240, 253 R best practices for home wiring in, 234 Pilot light, of heating system, 210 Raceway, installing a surface-mounted, conduit installed, 266 Pinch connector, 341 272–277 GFCI receptacles for, 252 Pipes Radiators Outlet (receptacle). See Receptacles drain-waste-overflow, 362 bleeding of trapped air, 208 Overlay wrap hinges, 175 grade stamp information on, 327 clearing clogged valve, 106 Overloads, 232, 236, 260, 262 PEX, 324–325, 326, 338–343 draining, 206–207 sink drain, 403 replacing control valves, 208 P trap assemblies/drain kits, 402–403 Raised subfloor panels, 26–27 Paint(ing) types, 324–325 Random-orbit sander, 98 acoustic tile, 138 Pit cover, sump pump, 19 Rasp, drywall, 115 brick and block, 518–519 Pivot rod, 396 Receptacles ceilings, 152–153 Plastic electrical boxes, 243 best practices on, 233 cleaning tools for, 475 Plastic pipes, 344–347, 348 definition, 232 estimating amount needed, 146 Platform framing, 8 diagram, 237 exteriors, 155–159, 466–481 Plugs, replacing, 298–299, 300 GFCI, 252–255 interior walls, 146–154 Plumb bob, 109 installing a new, 250–251 with a paintbrush, 151 Plumber’s putty, 404 replacing, 246, 248–249
549surface-mounted, 271, 272 Sandpapers, for drum sanders and Single-location protection, installing a types of, 246 edgers, 103 GFCI for a, 253 undercabinet lighting, 286 Screening floors, 96–97, 98–99 Single-pole thermostats, 309 voltage, 246–247 Screen, replacing metal storm window, 47 Single-pole wall switches, 256, 257 Recessed ceiling lights, 281–282 Screw-in plug fuses, 262 Sinks. See also Drains; Faucets Recessed medicine cabinet, 181 Screw spacing, 121, 123, 124, 126 apron, 202–205 Rectangular electrical boxes, 242, 243 Screw terminals, 232, 256, 258 countertop installation and, 185 Recycled fibers, 104 Sealant, concrete floors, 22–25 drop-in, 200–201 Recycled paper countertop, 194–195 Seal strips, 372 installing a vanity top with integral, Red traveler wire, smoke alarm, 317 Self-adhesive foam, 70, 71 178–179 Reducer strips, installing, 95 Self-adhesive resilient tile, 83 pedestal, 394–395 Reference lines, 78, 79, 80, 83, 85, 190 Self-closing cabinet hinges, 174 vessel, 388–389 Refinishing hardwood floors, 96–103 Self-rimming sink, 201 wall-mounted, 390–393 Refrigerator icemaker, 222, 223–225 Service panel Sink sleeve, food disposer installation Resin sinks, 200 best practices on, 233 and, 218, 219 Respirators, 101 circuit index on, 235 Skim-coating foundation wall, 14 Resurfacing concrete, 20–21, 486, definition, 232 Slat-wall panels, 418–420 502–503 diagram, 236 Slide-out storage, 438–441 Retrofit electrical boxes, 243 shutting power off at main, 235 Sliding tub doors, 364–367 Rigid copper (hard copper), 324–325, Setting-type compound, 128, 130, 132 Sliding windows, weatherizing, 70 326, 337, 350 Shakes, wood, 447, 457 Slip joints, 221, 403 Rigid plastic pipe, 344–347 Sheen, paint, 146 “Smart” thermostats, 226–229 Rim joists, 19, 28, 29 Shelves/shelving Smoke detectors, 316–317 RNC (rigid nonmetallic conduit), 268, 269 basement stairway, 434–437 Snap cut method, 115, 119 Rollers. See Paint rollers bathroom glass, 432–433 Soffit panels, 159, 450–451 Romex, 232 Shim(s), 31, 36, 41, 51, 54, 61, 171, 173, Soffit venting, 426 Roof 174, 177 Solar Heat Gain Coefficient (SHGC) inspecting, 442–444 Shingle siding, staining, 483 ratings, 40 repairs on, 445–451 Shingles, roof Soldered pipe joint (sweated joint), 328, Rosin paper, 91 maintenance, 445 333 Rough sill, 8, 9, 11, 40, 41 removed, 457 Soldering copper pipes and fittings, Round-cord plug, replacing, 299 replacing asphalt, 446 330–332 Round cutouts, in drywall, 118 replacing wood, 447, 462 Solenoid, 224 Rubber insulation, 238 Shoe molding, 73, 95, 98 Solvent cement, 344, 347 Rust, on metal or iron, 158, 469 Short circuit, 232, 262 Spacing, framing, 112, 113 Showers Spalling, 489 S curbless, 374–382 Spiral saw, cutting drywall with, 119 Safety glass-wall, 368–373 Spliced joint, joining sections with a, 111 electricity, 235 Shower stall, 375 Splicing railway, 277 fluorescent tubes, 294 Shutoff valves, 348–349, 350 Split-circuit receptacle, 248, 249 for sanding and refinishing hardwood Siding. See also Stucco siding Spud wrench, 403, 404 floors, 101 painting, 159 Square electrical boxes, 242, 243 for using a pressure washer, 524 removing, 456–457 Staining hardwood floors, 103 when using a paint sprayer, 478 repairing, 450–463 Staining, of concrete, 488 when working with circuit breakers, 261 staining wood, 482–483 Staining siding, 482–483 Sanding exterior paint, 155, 156, 157 Silicone caulk, 36, 179, 185, 193, 195, 196, Stainless steel PEX connections, 340 Sanding hardwood floors, 102–103 200, 201, 369, 431, 511 Stainless steel pipes, 324–325 Sanding joint compound, 134–135 Silicone sealant, 365, 366, 367, 373 Stainless steel sinks, 200 Sanding screen, 99 Single-body faucets, 396 Stains, hardwood floors, 101 Sand-mix concrete, 20, 362, 503 Stairs, best practices for home wiring in, 234
550 T H E B O O K O F H O M E H O W -T O
Stairway shelving, 434–437 replacing a doorbell, 313 Transformers, 312 Steam radiators, 206, 208 single-pole, 257 Trap (toilet), 357 Steel studs, 111 three-way wall, 258 Trap arm, 221, 404 Step flashing, 449 types of, 256 Traps, kitchen, 402–403 Steps wireless, 320–323 Trim (exterior) building concrete, 504–509 Switch-controlled receptacles, 248 painting, 159, 477 repairing concrete, 497–499 preparing for paint, 157 Stonework, repairing, 520–523 T repairing, 464–465 Stop molding, 31 Tailpieces, 179, 208, 349, 389, 390, 392, Trim (interior) Stop valves, 352, 396, 399 396, 397, 398, 399, 402, 403, 404, 405 built-up base molding, 162–164 Storage, slide-out trays/shelves as, Tamper-proof fuses, 262 built-up crown, 169 438–441 Tamper-resistant receptacles, 248 crown molding, 165–168 Storm doors, 60–63, 69 Tape, painter’s, 152, 153 Trim kit, 282 Storm windows Taping drywall, 128–133 Trimmer studs. See Jack studs replacing glass in a metal, 48 Taping knives, 128, 131 Trim molding, 77, 172, 174, 464 replacing screening in a metal, 47 T-braces, 122, 123 Trim spacers, 163 weatherizing, 71 Thermocouple, inspection of, 210 Tripped circuit breaker, 262 Story stick, 197 Thermostats Trusses, ceiling with, 125 Strikeplates, 55, 59, 63, 64, 66 baseboard heater, 308, 309, 310, 311 Tubes, types of, 324–325 Stucco siding, 457, 484–485 electric water heaters, 412, 413 Tubs. See Bathtubs Stucco walls, painting, 476 installing an Internet-based, 229 Tuck-pointing mortar joints, 512, 513 Stuck windows, tips for freeing, 44 mercury, 228 Tuff Form kit, 374 Stud finder, 109, 181, 431 “smart,” 226–228 240-volt baseboard heater, 310 Studs THHN/THWN wire, 234, 266, 267, 271, 240-volt circuit, 247, 262, 265 cabinet installation and, 172, 173, 174, 274, 275, 276 Two-slot receptacles, 248 176 Thin-wall conduit bender, 268 Type K copper, 326 partition wall, 109 3-4-5 rule, 91 Type L copper, 326, 327 removing, 10 Three-slot receptacles, 249 Type M copper, 326, 350 surface-mounted medicine cabinet Three-way switches, 256, 258, 320 Type M mortar, 522, 523 and, 181 Tile(s) Stud wall, insulation of, 28 acoustic, 138–141 U Subfloor panels, installing raised, 26–27 backsplash, 196–199 UL (Underwriters Laboratories), 232 Subpanel, 261 ceramic floor, 84–89 UL-approved electrical parts and devices, Sump pumps, 12, 18–19 countertop, 186–193 235 Sunken concrete, 488 for curbless shower, 380–382 Undercabinet lighting, 286–288 Supply risers, 384, 385, 386, 393, 396, floors, 84–89 Underlayment, 73, 74, 83, 90, 91, 378 407 Tile backer board, 85, 136 Universal Design approach, 375 Supply tubes, 348, 349, 350, 397, 398, Time-delay fuses, 262 406, 407, 410 Toe-kick, 174, 176 V Support beams, 9 Toenailing studs, 109 Valance Surface-mounted medicine cabinets, 180 Toilet(s) cabinet, 172 Surface-mounted wiring, 270–277 clearing clogs in, 356–359 for suspended ceiling, 142 Suspended ceiling, 138, 142, 143–145 installing a, 353–355 Vanity lights, 289–290 Sweated (soldered) joint, 328, 333 removing a, 352 Vanity, vessel sink over a, 388–389 Switch(es), 256–259 Toilet flange, 353, 354 V-cap edge tile, 186 best practices for, 233 Tongue and groove flooring, 26–27, Vent fans, 426–429 definition, 232 75–77 Vent flashing, 448 diagram, 237, 256 hardwood strips or planks, 90–95 Ventilation, crawlspace, 12 dimmer, 259 Track lighting, 283–285 Vessel sinks, 388–389 pull-chain, on ceiling fan, 306–307 Traditional vanity, 176–177 Vinyl bead, 125, 128, 129
5 51Vinyl concrete patcher, 16, 487, 489, 490, White (neutral) wire, 237, 247, 248, 249, Wood shakes and shingles, 447, 457, 462 492, 493, 495 253, 255, 257, 265, 290, 311, 317 Wood siding, staining, 482–483 Vinyl decks, cleaning, 538 Widespread faucets, 396, 397–398 Wood soffits, 451 Vinyl siding, 457, 460, 461 Window jambs, 31, 41, 42 Vinyl tile, installation of, 78–83 Window opening, 11 Y Voltage (volts), 232, 246–247 Windows. See also Storm windows Y-fitting, 220, 221 installing, 40–42 W installing casing on, 160–161 Walkway, resurfacing a concrete, measuring, 38, 39 502–503 repairing casement crank, 45 Wall anchors, installing, 277 replacing basement, 30–31 Wall angle, for suspended ceiling, 142, replacing glass of, 46 143 tips for freeing stuck, 44 Wall-mounted sinks, 390–393 weatherizing, 68–71 Wall-mounted thermostat, 311 Window sash Walls. See also Drywall; Partition walls repairing metal storm window, 49 anatomy of, 108 replacing, 43 cracks in foundation, 12, 14, 496 weatherizing, 71 installing wires and cables in, 241 Window wells insulation of interior basement, 28–29 basement moisture and, 13 layout plan for, 112–113 covering, 15 painting, 152–153, 154 egress windows and, 32, 37 skim-coating a, 14 Wine stains, on vinyl/composite decking, two types of, 9 539 wet basement, 12–13 Wire connection, fixing on ceiling fans, Wall sheathing, replacing, 458–459 305 Wall switches, 256, 257–258 Wire connections. See Electrical box(es) Warped doors, 64, 66 Wire connector, 232 Water-based paint, 146 Wired doorbells, 314–315 Waterfall edge, countertop, 182 Wireless doorbells, 313 Water heaters Wires connecting PEX directly to, 337 best practices for, 233 installing, 408–412 color chart, 238 tips for maintaining, 413 connecting, 239 troubleshooting, 413 installing in walls, 241 Waterproof paint, 15 insulation, 238 Wattage (watt), 232 pigtail, 240 Wax rings (toilet), 352, 353 size chart, 238 Weatherizing Wiring. See also Electrical wiring/wires doors, 68–71 baseboard heaters, 308 windows, 68–71 LED-illuminated mirror, 318 Weather resistant (WR) rated receptacle, smoke alarms, 316 252 surface-mounted, 270–277 Wet rooms, 375 Wiring system, surface-mounted, Wet walls, 12–13 270–277 Wheelchair access, 375 Wood fascia, 450 Wood filler, 103. See also Epoxy wood filler Wood-framed walls, installing drywall on, 126–127
552 T H E B O O K O F H O M E H O W -T O
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