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Masonry & Tile

Black & Decker the Complete Guide to Tile, 4th Edition - Ceramic, Stone, Porcelain, Terra Cotta

Source: Black & Decker the Complete Guide to Tile, 4th Edition - Ceramic, Stone, Porcelain, Terra Cotta.epub

Source file: Black & Decker the Complete Guide to Tile, 4th Edition - Ceramic, Stone, Porcelain, Terra Cotta.epub

Introduction

The tile options available to today’s homeowner strain the imagination. It’s not just that there are more sizes, shapes, finishes, and formats than ever before. But there are also so many intriguing new tile materials available. You can pick a tried-and-true, cost-effective standard such as solid-colored ceramic tile, or go for its more sophisticated cousin porcelain tile, and choose from a vast number of faux surface finishes. Lean toward sleek in a backsplash or bathroom floor with glass mosaics, go stunning with large-format white marble, or opt for an unusual look with dynamic new metal tiles. If it’s too hard to pick just one, mix and match for even more design options.

One of the many wonderful things about that explosion of possibilities is that DIY installation techniques have not radically changed. In fact, installing your own tile remains a homeowner favorite because the skills you need are so easy to develop and the tools so basic. The process is straightforward, requires more attention to detail than particular skill, and moves along quickly in just about any case. Tiling a surface, any surface, is as close to instantaneous gratification as you’ll find in home improvement. A new tiled wall, counter, or floor can easily transform the look of any room in the house.

Don’t know where to begin? You’ve come to the right place. Start with the in-depth discussions covering tile, materials, and techniques here. Check out the galleries in The Complete Guide to Tile for interesting and beautiful ideas that you can adopt in your own home or use as points of departure on your own tile design journey. Then start planning your next glorious home design adventure.

The projects in the pages that follow cover just about everything you can do with tile. They also show you how to properly prepare underlying surfaces and handle the tiles themselves so that all your effort results in a tiled work of art that lasts a good long time. The instructions provided are detailed, and the photos make everything even clearer. You can follow any project along from start to finish or, once you’ve built up essential basic skills such as mortaring or grouting, you can design and install your own custom-tiled work of art.

Rethink wood floors with faux-wood porcelain tiles. Easy to clean, durable, and available in styles from pine plank to pickled oak, these porcelain tiles are ideal for any room in the house. No sanding or refinishing needed!

Tile special bathroom features for ease of use and a uniform look. The soap niche in this shower is a handy place for bottles of shampoo and other necessities, and running the tile into the niche creates a unified design that is pleasing to the eye.

Add intense visual interest with a graphically busy glass tile floor. The material is crafted into an amazing diversity of patterns and colors, presenting unrivaled options for an eye-grabbing—and mind-bending—floor such as this one.

Fake it with vinyl. This limestone floor isn’t really stone at all. Convincing as the appearance may be, it’s actually lower-cost, easier-to-install, warm-underfoot vinyl. You’ll find a range of faux-surface looks in vinyl tile flooring.

Create vibrant wall designs with new tile patterns. You can incorporate figural tiles as centerpieces in a field of tiles, or use abstract tiles such as these that work together to form a scintillating full-surface look.

Turn a functional niche into a decorative element by tiling it differently than the surrounding wall surface. Here, mosaic glass tiles set the handy alcove apart from the larger tiles on the wall. The contrast adds visual interest.

Add warmth and a soft feel underfoot with alluringly rich cork tiles. This eco-friendly material can be finished in a range of tones from natural, to bright, to subtle.

Make it magnificent with the addition of large-format marble tiles. White marble, such as the floor and wall tiles in this modern bathroom, screams luxury.

Stones cut to resemble river rocks make an unusual bathroom floor. The stones, which are attached to a mesh backing, are remarkably easy to install. Coordinating grout blends the tiles; contrasting grout would emphasize the individual stones.

Add a rustic, earthy flair indoors with authentic terra cotta tile. Random variations in color and texture set true terra cotta tiles apart from faux versions, and the tile is durable and cool underfoot—the perfect choice for a small room in warmer parts of the country.

Fool the eye for greater durability in a traditional floor style. This gorgeous wood floor won’t ever need refinishing because it’s not wood. Porcelain “planks” are designed with the look of wood but the hardiness of true tile. The combination is a long-lasting, beautiful option for rooms where wood floors are the norm.

Bring elegance outdoors with stone tiles laid in a diamond pattern. The color and pattern variations make for a stunning surface underfoot, and the diamond pattern creates tons of visual interest in a sun-drenched location.

Mix and match to create a vibrant look that doesn’t completely overwhelm a room. The simple and classic white subway tile here moderates the visual effect of a busy mosaic backsplash. The combination is alluring, with large, clean fields where the eye rests between areas boasting a dynamic sprinkling of blues.

Make it modern with mirrored tile. The mirrored, large-format, beveled-edge mosaic tiles in this bathroom bring a dose of glitz and glamour. The tiles sparkle in contrast to the matte, stone-finish, porcelain floor tiles. The mix-and-match strategy ensures that the mirrored tiles don’t overwhelm the bathroom.

Exploit the many tile formats and materials available today. This wall is evidence of the potential in combining wildly different tile on the same surface. Solid-colored porcelain tile is combined with unusual reclaimed teak mosaic tile. The combination is fascinating and vibrant.

Stay timeless with classic tiles in classic shades. White tile never goes out of style, nor does ceramic subway tile in the bathroom. Uniform shapes and lighter shades—especially white—provide a background for more daring textures and colors in the room. Here, clean white surfaces serve as the stage for a mottled Tuscan-yellow wall.

Magnify mosaics’ visual power by using this small-format tile in isolated spots. It is especially effective as a backsplash, where it becomes a focal point that draws attention in any kitchen. If you’re using mosaic in this way, choose a multicolored version that will deliver the most bang for your tile buck.

Tile Basics

Shopping for tile is both fun and daunting. The sheer number of options is enough to make anyone’s head spin. You can choose from glass, ceramic, or porcelain or select more exotic metal and wood tiles. And that’s just the materials. Surface appearances vary as well, from solid colors to amazingly complex patterns.

This section will help you sort through all those possibilities. The choices will naturally be narrowed depending on the surface you’re looking to tile. Beyond that, the final look you’re after will lead you to a small number of alternatives. Once you choose a material and a finish, it’s just a matter of settling on the right size, shape, and format. No matter which tiles you choose, it’s hard to go wrong—especially with the guidance you’ll find in the pages that follow.

Get your new tiles home and the materials and techniques you’ll use to install them are remarkably similar. All you have to do is master a few basics such as correctly cutting tile, and you ensure success no matter what tile you’re using or where you’re installing it. More particular skills related to individual materials, surfaces, or formats of tile are dealt with in projects featured later in the book.

In this chapter:

Floor Tile

Wall Tile

Types of Tile

Buying Tile & Tiling Materials

Cutting Tile

Floor Tile

Floor tile needs to be more than just attractive—it needs to be strong and durable as well. After all, floors bear the weight of furniture, foot traffic, and the sudden impact of everyone and everything that falls on them. Floor tile is engineered to tolerate these stresses. Most floor tile is also suitable for countertops. And although it’s generally thicker and heavier than wall tile, many styles of floor tile can be used on walls. The trim pieces necessary for counters and walls aren’t always available, though, which may limit your options.

When shopping for tile, look for ratings by the American National Standards Institute or the Porcelain Enamel Institute (see below). If ratings aren’t available, check with your dealer to make sure the tile you’re considering is suitable for your project.

Before you start shopping, consider where the tile will be used and what you want it to accomplish. Will it be exposed to moisture? Should it be a focal point or a subtle background? Do you want the floor to establish the room’s color scheme or blend into it? The range of options is truly mind-boggling, so establish some guidelines before you go shopping to simplify the selection process.

Floor tiles are thicker and almost always larger than wall tiles. Ceramic floor tiles are usually between 1/4 and 1/2” thick.

FLOOR TILE RATINGS

Floor tile often comes labeled with water absorption and Porcelain Enamel Institute (PEI) ratings. Ratings indicate how a tile can be used and whether or not it needs to be sealed against moisture. Absorption is a concern because tile that soaks up water is susceptible to mildew and mold and can be difficult to clean. Tile is rated non-vitreous, semi-vitreous, vitreous, or impervious, in increasing order of water resistance. Non-vitreous tile is quite porous; semi-vitreous is used in dry-to-occasionally-wet locations; vitreous tile can be used without regard to its exposure to moisture. Impervious tile is generally reserved for restaurants, hospitals, and commercial applications where sanitation is a special concern.

The PEI number is a wear rating that indicates how the tile should be used. Ratings of 1 and 2 indicate tile is suitable for walls only; tile rated 3 and 4 is suitable for all residential applications—walls, counters, and floors. Most tile carries absorption and PEI ratings, but some, especially imported and art tiles, may not. Ask the retailer if you’re not sure.

Depending on the retailer, tile may also have other ratings. Some tile is graded 1 to 3 for the quality of manufacturing. Grade 1 indicates standard grade; 2 indicates minor glaze and size flaws; 3 indicates major flaws; use for decoration only. Tile suitable for outdoor use is sometimes rated with regard to its resistance to frost. Finally, coefficient of friction numbers may be included with some tile. The higher the coefficient, the more slip resistant the tile. A dry coefficient of .6 is the minimum standard established by the Americans with Disabilities Act.

Wall Tile

Wall tile, unlike floor tile, doesn’t have the burden of bearing weight or withstanding heavy traffic, so it can be thinner, have finer finishes, and, in some cases, be less expensive. Wall tile layouts tend to have more exposed edges, so manufacturers often offer matching trim and border pieces with finished edges. Wall tile is generally self spacing—individual tiles have small flanges on each edge to help keep the spacing even. You can use floor tile on walls, but since it is heavier, it tends to slide down during installation. Using battens while installing can help solve this problem. Fewer styles of matching trim tile are available for floor tile, which may make it difficult to conceal unfinished edges.

Wall tile should not be used on floors or countertops, however, because it will not stand up to much weight or sudden impacts. If you have concerns about a tile’s suitability for your application, ask your retailer or look for ratings by the American National Standards Institute or the Porcelain Enamel Institute. Wall tile can be a fairly inconspicuous wall covering or, if used in an elaborate design, can become the focal point of a room. As with floor tiles, there are styles for every effect from subtle to bold, so envision the effect you want before you head to the tile store or home improvement center.

Wall tiles are usually less than 1/4” thick and no larger than 6 × 6”, with 4 × 4” tiles the most common. Lightweight tiles are less likely to sag during installation.

WALL TILE RATINGS

Most tile intended for walls comes labeled with a water absorption rating. As with floor tile, absorbent wall tile will be susceptible to mildew and mold and be difficult to clean. Tiles are rated non-vitreous, semi-vitreous, vitreous, and impervious, in increasing order of water resistance. Practically speaking, these ratings tell you whether your tile may require sealant or if it can be left as is. Non-vitreous and semi-vitreous do absorb noticeable amounts of water and may need to be sealed in damp rooms such as bathrooms. Sealant can alter a tile’s appearance, so test before you buy.

There are a few other ratings to consider when purchasing wall tile. Depending on where you buy tile, it may be graded from 1 to 3 for the quality of manufacturing. Grade 1 indicates standard grade, suitable for all installations. Grade 2 indicates minor glaze and size flaws, but the tile is structurally standard. Grade 3 tiles may be slightly irregular in shape and are decorative, suitable only for walls. Tiles with manufacturing irregularities may be more difficult to lay out and install precisely. If you live in a freeze zone and are looking for tile for outdoor walls, you’ll also want tile rated resistant to frost. If the frost-resistance rating is not on the package, the retailer should be able to tell you. Some colored tile may come with a graphic to indicate the degree of color variation from tile to tile—in most cases it will vary somewhat.

Types of Tile

Porcelain tile is produced by pressing refined clay into shape and then firing it in a kiln at very high temperatures. The resulting tile is extremely hard, absorbs very little or no water, and doesn’t stain or mildew. Porcelain tile is manufactured in all shapes and sizes, and, because its white base color accepts dye beautifully, a virtually unlimited range of colors and finishes are available. Tile makers can also imprint textures when the tile is pressed to create a slip-resistant surface well suited for floors in wet locations. Porcelain tile is colored by mixing dye into the clay rather than applying it in a glaze, which means the color extends through the full thickness of the tile. Because of this process, tile makers can press finer, more intricate textures and patterns into the tile. Porcelain tile can even be pressed so that it’s nearly indistinguishable from cut stone or wood, which tends to be more expensive but less durable. For ease of care, porcelain is hard to beat. Its smooth finish and imperviousness to moisture keep soil and stains from setting in, making it easy to maintain.

Glazed ceramic tile is made from clay pressed into a shape by a machine, glazed, and then fired in a kiln. The glaze, made up of a number of glass and metal elements, provides color and creates a hard, shiny surface. To make floor tile slip-resistant, the surface can be textured, given a slightly raised design, or the glaze itself may include materials added to create a non-skid surface. Glazed tile generally absorbs very little or no water, making it both easy to maintain and mildew resistant. If the glaze is hard and scratch-resistant and the tile is properly installed and maintained, glazed ceramic tile can last for decades.

Glass tile is an especially interesting option for walls, although in some applications it can be used on floors as well. It is available in a variety of colors, degrees of translucency, shapes, and sizes. Because most glass tile is translucent to some degree, it’s important to use a white tile adhesive that won’t affect the appearance of the tiles once they are installed. Glass is impervious to moisture, but can be scratched and cracked, so it shouldn’t be installed where it will get hit by swinging doors or scratched by general traffic. See pages 24 to 25 to learn more about glass tile.

Metal and wood tiles are quite expensive per square foot, but adding just a few to an installation of glazed or porcelain tiles can have a big impact. Metal tiles are installed just like standard tiles, and they are available in shapes and thicknesses to work in most layouts. They are available with smooth finishes, polished or unpolished, and with embossed designs. Some metals may weather and discolor with time and exposure to moisture. Wood tiles are a new product that comes in different shapes and thicknesses and the same finishes and appearances as wood floors.

Natural stone tile is marble, granite, slate, and other more exotic stones cut very precisely into tiles of various sizes that can be installed just like manufactured tile. Because stone is a natural material, variations in color, texture, and markings must be expected. Manufacturers do offer stone tiles with some added finish. In addition to polished tile, suppliers offer a variety of distressed and textured finishes that can be very attractive as well as slip-resistant. With the exception of granite, natural stone tends to be quite porous and requires periodic sealing to prevent staining. Also, not all types are uniformly abrasion-resistant, so check before making a purchase. Some stone is so soft that it can be very easily scratched by normal use.

Terra-cotta tile evokes images of rustic patios in Mexico or perhaps sunny piazzas on the Mediterranean. These images are quite appropriate because terra-cotta tile originated in these regions. The tile is traditionally made by pressing unrefined clay into molds of various shapes and firing it (terra-cotta literally means “baked earth”). The color of the tile, from brown to red to yellow, is largely a result of the minerals unique to the local soil. Machine-made terra-cotta tile is regular in shape and can be laid like standard tile, but traditional terra-cotta, especially handmade Mexican saltillo tile, has irregularities and uneven shapes and thus requires more care during installation. The variability and rustic character of the tile make up much of its appeal—and terra-cotta can be quite slip-resistant. Unglazed terra-cotta, which is porous and absorbent, should be treated with sealant before being used in wet locations.

Mosaic tiles are ceramic, porcelain, terra-cotta, stone, or other tile cut into small pieces. Individual small tiles are often mounted on a mesh backing so that large squares of many tiles can be installed at once. These squares may be a solid color or contain a pattern or image. Individual mosaic tiles are also available for making custom accents and mosaics. Mosaic tile can be very low maintenance or it can require periodic application of sealant, depending on the material. Mosaic tile is generally quite slip-resistant because of the large number of grout lines in an installation.

Cement body tiles are actually shaped pieces of concrete. They can be made in nearly endless colors and textures because cement can be dyed, coated, and molded quite easily. They are, however, most often painted in bright and bold designs, a process that also seals the surface. They can even be finished to take on the appearance of marble or other stone. Cement tile can also be pressed with pronounced raised or relief designs. Cement tile is an economical choice both for its low cost and great durability, but there are several factors to keep in mind. Unfinished cement tile is highly porous and stains very easily. Some cement tile is unsuitable for outdoor installations, as it may crack if it freezes. Cement tile should be treated periodically with a sealant to preserve its appearance and prevent mildew.

Trim tiles are designed to conceal exposed edges of field tile, especially on wall and counter installations. Bullnose tile is used to finish the edges of partial walls; cove and corner tile shields curves and corners; chair rail tile accents a wall of field tile or functions as an accent around edges. When planning a wall project, investigate available trim as part of the planning process.

Buying Tile & Tiling Materials

Before you can select or purchase materials, you’ll need to figure out exactly what you need and how much. Start by drawing a room layout, a reference for you and for anyone advising you about the project.

To estimate the amount of tile you need for a floor project, calculate the square footage of the room and add five percent for waste. For example, in a 10-foot × 12-foot room, the total area is 120 square feet. Add five percent, six square feet, for breakage and other waste. You’ll need to purchase enough tile to cover 126 square feet.

Tile cartons generally indicate the number of square feet one carton will cover. Divide the square footage to be covered by the square footage contained in a carton to determine the number of cartons required for your floor project. For example, if a carton holds 10 square feet, you will need 13 cartons to cover the 10 × 12 floor in our example.

Estimating tile for a wall project is slightly more complex. Start by deciding how much of each wall will be tiled. In a shower, plan to tile to at least six inches above the showerhead. It’s common for tile to extend four feet up the remaining bathroom walls, although it’s possible and sometimes very attractive for full walls to be tiled.

To calculate the amount of field tile required, measure each wall and multiply the width times the height of the area to be covered. Subtract the square footage of doors and windows. Do this for each wall, then add all the figures together to calculate the total square footage. Add five percent for waste. Calculate the number of cartons necessary (square footage of the project divided by the square footage contained in a carton).

Trim for floors and walls is sold by the linear foot. Measure the linear footage and calculate based on that. Plan carefully—the cost of trim tile adds up quickly. See page 21 for further information on trim types and styles.

Before buying the tiles, ask about your dealer’s return policy. Most dealers allow you to return unused tiles for a refund. In any case, a few too many tiles is a good reserve in case one or more breaks during or after installation. Running out of tiles before the job’s done could turn into disaster if you can no longer get the tile or the colors don’t match.

A specialty tile shop or a larger home center will carry all or most of the materials you’ll need for your tiling project. It’s always a good idea to bring a few samples home to compare them and see how the color and scale work in the actual room in which they’ll be installed.

ESTIMATING WALL TILE NEEDS EXAMPLE

Wall 1:

8 × 8 ft.

– door 2.5 × 6.5

=

64.00 sq. ft.

–16.25 sq. ft.

47.75 sq. ft.

+ Wall 2:

8 × 10 ft.

80.00 sq. ft.

+ Wall 3:

8 × 8 ft.

– window 2 × 4 ft.

=

64.00 sq. ft.

–8.00 sq. ft.

56.00 sq. ft.

+ Wall 4:

4 × 10 ft.

40.00 sq. ft.

Total wall coverage

223.75 sq. ft.

+ 5% waste

11.18 sq. ft.

New total tile needs

235.00 sq. ft.

÷ Amount of tile per carton

(carton sizes vary)

10 sq. ft.

= Number of cartons needed

24 cartons

Suggestions for Buying Tile

Use your room drawing to identify all the types of trim that will be necessary (above). Evaluate the trim available for the various tiles you’re considering and select a combination that meets the specifications of your project.

Buy all necessary tile, tools, and materials before you begin to avoid wasted trips and to make sure all the elements are appropriate for one another and the project.

You can design and paint your own custom tiles at many specialty ceramic stores. Order tile of the right size, bisque-fired but not glazed. You can then paint or stencil designs on the tile and have them fired.

Mix tile from carton to carton. Slight variations in color won’t be as noticeable mixed throughout the project as they would be if the color shifts from one area to another.

GLASS TILE

Glass tile has become widely popular for its range of brilliant, jewel-toned colors, its unique luminescent appearance, and an easy-to-clean surface. It’s in the very nature of the material that just about any color can be reproduced in glass tile, and the range of potential designs and combinations is virtually unlimited. Glass tile remains one of the best ways to add a unique look to your kitchen or bathroom.

The color in glass tile is integral. Pigment is added during the actual production of the glass so that the color is completely incorporated throughout the material. The color won’t wear off, fade, or otherwise change. The tile will look as brilliant ten years from now as the day you installed it.

That said, it’s important to understand that these tiles are still glass. They are subject to chipping, making this option less than desirable for an area such as a busy kitchen floor.

Although glass tiles come in several different sizes, the most popular are glass mosaic tiles. These are produced in square sheets of tiles attached to a web backing. The tiles can be squares, diamonds, or other shapes, such as octagons. In any case, the backing makes glass mosaic tiles easy to install—as easy as any large-format tile. Glass mosaics are most widely used as backsplashes where the color variations and surface brilliance shine to their best advantage, but they are also increasingly being installed as low-traffic flooring in areas such as guest bathrooms, and on walk-in shower walls where they serve as distinctive focal points.

No matter where you install glass tiles, it’s important to use bright white mastic specifically formulated for glass tiles. Unless completely opaque, the tiles will feature some amount of show-through, so a white background is crucial for the color of the tile to be as brilliant as possible. Follow the installation instructions provided with the tiles you buy to the letter and you’ll have a beautiful tiled surface that seems almost lit from within.

Fool the eye with dichroic glass tile such as the “woven” style shown here. A metallic “dichroic” coating makes the glass appear to be different colors at different angles and under different lighting. It’s an ever-changing visual that never ceases to amaze and inspire.

Buck the trend with a mosaic alternative. Glass mosaic is beautiful and amazingly popular, but the format is far from the only look glass tile manufacturers offer. The vertical “rain” pattern on this tile wall is a vivid example of a mosaic alternative with just as much vibrance, and a timeless mix of neutral colors.

Make magical marriages by integrating glass tile designs with more traditional tiled surfaces. A solid-colored glass mosaic countertop and patterned blue glass tile shower wall perfectly complement the understated beige wall tile and cement floor in this bathroom.

Use glass tile to create intriguing visual texture. Glass tile manufacturers are increasingly producing tiles that trick the eye, providing interesting and fun illusions. In this case, the wall may appear to be quilted, but it’s actually a pattern of glass tiles used creatively.

Custom glass tile designs make a bold statement. This sophisticated arrangement of hexagons, squares, and triangles is created in mosaic sheets at the tile manufacturing facility. Creating your own unique design and color scheme is great fun, but it does add considerably to the cost.

Cutting Tile

Careful planning will help you eliminate unnecessary cuts, but most tile jobs require cutting at least a few tiles and some jobs require cutting a large number of tiles, no matter how carefully you plan. For a few straight cuts on light- to medium-weight tile, use a snap cutter. If you’re working with heavy tile or a large number of cuts on any kind of tile, a wet saw greatly simplifies the job. When using a wet saw, wear safety glasses and hearing protection. Make sure the blade is in good condition and the water container is full. Never use the saw without water, even for a few seconds.

Other cutting tools include nippers, hand-held tile cutters, and rod saws. Nippers can be used on most types of tile, but a rod saw is most effective with wall tile, which is generally fairly soft.

A note of caution: hand-held tile cutters and tile nippers can create razor-sharp edges. Handle freshly cut tile carefully, and immediately round over the edges with a tile stone.

Before beginning a project, practice making straight and curved cuts on scrap tile.

How to Use a Snap Cutter

Mark a cutting line on the tile with a pencil, then place the tile in the cutter so the cutting wheel is directly over the line. While pressing down firmly on the wheel handle, run the wheel across the tile to score the surface. For a clean cut, score the tile only once.

Snap the tile along the scored line, as directed by the tool manufacturer. Usually, snapping the tile is accomplished by depressing a lever on the tile cutter.

Types of Wet Tile Saws

Sliding table wet saws offer good control and safety. They are relatively expensive to buy, so most DIYers rent them. You simply place the tile on the sliding table, secure it against the adjustable fence, and feed the table and tile slowly into the circular tile-cutting blade.

Fixed table wet tile saws also have an adjustable fence to guide the tile, but the operator slides the tile across the table surface and into the blade. The motors tend to be less powerful, but these models can be purchased for well under $100.

How to Mark Square Notches

Place the tile to be notched over the last full tile on one side of the corner. Set another full tile against the 1/2” spacer along the wall and trace along the opposite edge onto the second tile.

Move the top two tiles and spacer to the adjoining wall, making sure not to turn the tile that is being marked. Make a second mark on the tile as in step 1. Cut the tile and install.

Options for Cutting Square Notches

Use a wet tile saw. Cut along the marked line on one side of the notch. Turn the tile and cut along the other line to complete the notch. To keep the tile from breaking before you’re through, slow down as you get close to the intersection with the first cut.

Use a jigsaw. To cut square notches in a small number of wall tiles, clamp the tile down on a worktable, then fit the jigsaw with a diamond-coated blade to make the cuts. If you need to notch quite a few tiles, a wet saw is more efficient.

Use a rod saw. To make a small number of cuts in wall tile, you can use a rod saw. Fit a tungsten carbide rod saw into a hacksaw body. Firmly support the tile and use a sawing motion to cut the tile.

Use tile nippers. To make a very small notch, use tile nippers. Score the lines and then nibble up to the lines, biting very small pieces at a time.

How to Mark & Cut Irregular Notches

Make a paper template of the contour or use a contour gauge. To use a contour gauge, press the gauge against the profile and trace the contour from the gauge onto the tile.

Use a wet saw to make a series of closely spaced, parallel cuts, then nip away the waste with tile nippers.

How to Cut Tile with Tile Nippers

Tile nippers have sharp, carbide-tipped jaws that are used to firmly grip the leading edge of a tile and snap off small fragments of unwanted material. They are primarily used to make irregular cuts in tile.

To avoid breaking the tile, use the tile nippers to take very small bites out of the cut. Afterwards, use a rubbing stone to smooth the sharp edges of exposed cuts.

How to Mark Tile for Cutting Holes

Align the tile to be cut with the last full row of tile and butt it against the pipe. Mark the center of the pipe onto the front edge of the tile.

Place a 1/4” spacer against the wall and butt the tile against it. Mark the pipe center on the side edge of the tile. Using a combination square, draw a line through each mark to the edges of the tile.

Starting from the intersection of the lines at the center, draw a circle slightly larger than the pipe or protrusion.

CUTTING MOSAIC TILE

Score cuts on mosaic tiles with a tile cutter in the row where the cut will occur. Cut away excess strips of mosaics from the sheet, using a utility knife, then use a handheld tile cutter (not tile nippers) to snap tiles one at a time.

NOTE: Use tile nippers to nip off narrow portions of tiles after scoring.

Options for Cutting Holes in Tile

Option 1: Drill around the edges of the hole using a ceramic tile bit. Gently knock out the waste material with a hammer. The rough edges of the hole will be covered by a protective plate (called an escutcheon).

Option 2: Score and cut the tile so the hole is divided in half, using the straight-cut method, then use the curved-cut method to remove waste material from each half of the circle.

How to Cut a Hole with a Hole Saw

Make a dimple with a center punch to break through the glaze to keep the drill bit from wandering.

Select a tungsten carbide hole saw in the appropriate size and attach it to a power drill. Place the tip at the marked center and drill the hole.

Materials & Tools

This chapter describes and illustrates the materials and tools necessary for the tile projects presented throughout the book. Most homeowners already own many of the tools and materials necessary for tile projects. From the saws and flat bars needed to remove old surfaces, to the drills and utility knives handy for repairing and installing substrates, these are basic components of a standard toolkit. Others, such as a snap cutter, are not common, but nor are they expensive or difficult to use.

Materials for tile projects range from cementboard to cork, from thinset mastic to grout. These are widely available and reasonably priced. Most importantly, you should match the product to the project. This chapter will help you do exactly that.

There are a few less common and more expensive tools that, while not strictly necessary, will simplify large projects to such a degree that you may want to add them to your arsenal. A wet saw, for example, cuts even heavy tile easily and simplifies tricky cuts. For small projects you may want to rent a tile saw; for large projects it can make sense to purchase the saw.

In this chapter:

Safety

Materials: Levelers & Resurfacers

Materials: Tile Backer

Materials: Tile Membranes

Materials: Thinset Mortar

Materials: Grout

Tools for Removing Old Surfaces

Tools for Working with Substrates

Tools for Installing Substrates

Tools for Layout

Tools for Cutting Tile

Tools for Setting & Grouting Tile

Safety

Working safely includes such obvious but important factors as wearing the right protective gear and staying alert. But it also means taking the time to think about what you’re doing. Most people have watched a home improvement show on the topic of renovation and the first tool to be put into use is a sledge hammer, swung haphazardly into the nearest available wall. A competent renovator would not begin a demolition in this fashion. What if there had been a gas line, electrical junction box, or water pipe behind that wall? The consequences of such impetuous actions could be quite costly, if not deadly.

Before attempting to open up any wall or floor for repairs, visually inspect all sides of the structure you will be working on. Check for evidence of plumbing, electrical wiring, phone lines, gas lines, or anything else that may look out of place. Make a note of any locations you find, and exercise care when working around them.

If the project requires you to work around exposed electrical wiring, turn the power off at the main breaker box and verify it is off by using a circuit tester or voltage meter to individually test each outlet. Turn the water off before working around plumbing pipes, but remember to turn it back on later to check for leaks before the work is covered back up.

More importantly, invest in high quality safety gear. Tile work can be a very dusty job, so protect your lungs by wearing a NIOSH-approved respirator rated type N-95 or higher when working around fine particles such as airborne dust from cut tiles. Keep the work area well ventilated. A pair of heavy-duty work gloves is essential for protecting your hands while carrying heavy materials and jagged work debris such as fractured tile. Take extra care when handling broken shards of tile. Latex gloves will protect your hands from the high-alkalinity and abrasiveness of wet cementitious mortar. Safety glasses will protect your eyes from tile dust and shards. You will be spending a fair amount of time crawling around on your knees, so pick out a pair of comfortable knee pads and wear them.

As a rule, take your time and keep your work area clean and uncluttered. Whenever possible, divide each task into portions you can easily manage within a short time frame. Your confidence to take on bigger projects will grow as you gain experience, as will the quality of your work.

Basic safety equipment for use when working with tile includes: Ear protection to be worn when operating power tools (A); knee pads for comfort (B); safety goggles (C) or glasses (D); a NIOSH N-95 rated particle mask (E) or respirator to be worn when cutting tiles with a tile saw; work gloves for handling materials and working with sharp objects (F); rubber gloves (G) or latex gloves (H) to be worn when handling cementitious products such as thinset mortar.

FIRST AID KITS

Always keep a well-equipped first aid kit close at hand when doing any home improvement work.

Cuts from using sharp tools such as a grout tool, or from the many sharp edges you may encounter in working with tile, often require prompt attention to ensure they don’t become infected and a more serious health problem. Your first line of treatment for “on-the-job” injuries is a well-stocked first aid kit. The kit should be self-contained—preferably in some sort of light box or pack with its own handle. (Portability is useful, allowing you to take the kit with you on long road trips or to off-site improvement projects.) Place it where you can easily get to it when needed.

Equip your kit with a variety of items, including bandages, needles, tweezers, antiseptic ointment, cotton swabs, cotton balls, eye drops, a first aid handbook, a chemical-filled cold pack, elastic bandages, first aid tape, and sterile gauze.

For puncture wounds, cuts, burns, and other serious injuries, always seek medical attention as soon as first aid—such as washing and wrapping of cuts—has been provided.

Working Safely

Keep your tools sharp and clean. Accidents are more likely to occur when blades are dull and tools are filled with sawdust and dirt.

Use a GFCI receptacle, GFCI receptacle adapter, or GFCI extension cord to reduce the risk of shock while operating a power tool in wet conditions.

Check outlets with a circuit tester to make sure the power is off before removing cover plates, exposing wires, or drilling or cutting into walls that contain wiring.

Materials: Levelers & Resurfacers

Self-leveling underlayment, otherwise referred to as self-leveling cement, is applied over uneven surfaces, such as cementitious backers and concrete slabs, to make them level prior to tile application. A similar product called concrete resurfacer accomplishes essentially the same thing. Levelers and resurfacer have fairly liquid viscosities. They are poured onto uneven surfaces, where gravity directs them to fill in the low areas of a subfloor. One 50-pound bag of floor leveler will typically cover a surface area of approximately 50 square feet, at 1/8-inch thick. Leveler can be applied in layers as thin as a feather edge and as thick as one inch, depending on the specific product you buy. Self-leveling underlayment cures very quickly, usually within a few hours of application. In some cases, multiple applications are required to build up to the desired thickness.

A coat of paint-like primer should be applied prior to the leveler in almost all cases. This is usually rolled onto the substrate using a short-nap roller. The primer seals the substrate, which helps keep it from absorbing the moisture in the cement mixture too rapidly. It also improves the adhesive bond between the self-leveling cement and the surface it is applied to.

The leveler compound is best mixed using a 1/2-inch corded drill fitted with a mixing paddle. A garden rake and a trowel will also be necessary to spread the batch over the area in need of repair.

Cement-based tile products such as this floor leveler must be mixed well with water. A 1/2” power drill with a mixing paddle attachment is a great help in this regard.

Floor levelers and resurfacers are applied prior to installing tile backer to address dips, valleys, and other uneven areas in a concrete floor or subfloor. An acrylic or latex fortifier helps the product flow more smoothly and gives it some extra flex, without sacrificing hardness.

How to Apply Leveler

Patch any major cracks or large popouts with concrete patching compound before you apply the leveler. Once the patch dries, wash and rinse the floor according to the instructions on the leveler package. This may include the use of grease cutters and pressure washers.

Apply an even layer of concrete primer to the entire surface using a long-nap paint roller. Be careful to avoid painting yourself into a corner—don’t walk on wet primer. Let the primer dry completely.

Following the manufacturer’s instructions, mix the floor leveler with water. The batch should be large enough to cover the entire floor area to the desired thickness (up to 1”). Pour the leveler over the floor.

Distribute the leveler evenly, using a rake or spreader. Work quickly: the leveler begins to harden in 15 min. Use a trowel to feather the edges and create a smooth transition with an uncovered area. Let the leveler dry for 24 hrs.

Materials: Tile Backer

Tile backer is any approved sheet panel that is installed on a subfloor, countertop, or wall surface to serve as underlayment for the installation of tiles. Most commonly today, that means cementboard. Cementboard was invented in the early 1960s by Paul Dinkel, a tile contractor determined to develop a tile substrate to replace drywall, which is prone to deterioration in wet areas. His solution was a thin, precast, strong concrete-base panel that has come to be known as cementboard.

The projects in this book employ cement and fiber/cement backer boards. They are commonly sold in 3 × 5-foot panels in thickness of 1/2-inch or 1/4-inch. For walls, 1/2-inch-thick backer board is installed over wall studs spaced 16 inches on center. For horizontal applications (floors, countertops, and tub decks), either 1/4- or 1/2-inch-thick cementboard may be used. For floors, the joists should be spaced 16 inches on center and there should be a subbase of 3/4-inch-thick sheathing. Unless otherwise allowed by the manufacturer, use 1/2-inch-thick cementboard for all other applications.

On horizontal surfaces, the backer board panel may be laminated to the subbase using a dry-set or modified thinset mortar bed and then fastened with screws or nails. This setting bed is required by some local codes, but may not be required in your area. It is a good idea regardless, as it eliminates voids under the panels and provides a dimensionally stable surface for the application of tile. This greatly reduces tile cracking.

Tile backer board is designed to retain its rigidity when damp—whether the dampness is from the thinset mortar during the application, or the conditions of the location. Cement or fiber/cement base backer (cementboard) is made in 1/4 and 1/2” thicknesses. Other fiberglass-based tile backers are lighter than cementboard and some installers find them easier to work with.

Peelback of a typical tile floor. The subfloor of 3/4” plywood or particleboard sheathing is covered with a layer of cementboard (you may use 1/4 or 1/2”) or tile backer is set into a bed of thinset mortar (in most cases) and fastened down with screws. The tile floorcovering is laid into another bed of thinset on top of the cementboard.

Proper fastener selection is critical for the long-term success of any backer board installation. Use 1 1/4-inch, corrosion-resistant backer board screws with a minimum of a 3/8-inch-diameter head. A full-sized backer board panel installed over a floor or countertop will require up to 60 screws. Wall applications will require up to 30 screws per panel, and ceiling applications will require up to 42 screws per panel. Many backer boards are manufactured with predrilled screw holes around the edges.

Alkaline-resistant, 2-inch-wide fiberglass mesh tape is used in conjunction with a modified thinset mortar to reinforce the adjoining edges between backer board panels. Fiberglass tapes that are not alkaline resistant will degrade over time, become brittle, and lose their reinforcing strength.

Cementboard screws are specially designed to penetrate the cementitious material without cracking it. They are also corrosion-resistant, which is important given the moisture in mortar.

Cementboard mesh tape is used to cover and reinforce the seams between cementboard panels. Don’t use regular mesh tapes for this job: they are not alkali-resistant and will degrade.

Cutting Cementboard

Even though cementboard is a rigid material that breaks or crushes fairly easily, with the right tools, it can be cut to fit with little difficulty. The most low-tech way to make straight cuts in cementboard is to use a carbide scoring knife for cutting shallow guidelines in the panel, which can then be snapped and broken accurately. With practice and patience, L-cuts and cutouts are also possible using this tool. This method generates no dust.

Carbide and diamond-tipped hole saws are useful for boring smaller diameter holes in tile and cementboard to accommodate items such as water pipe and valve protrusions. Spraying the bit with water while you are drilling will help to reduce dust and lubricate the cutting edge of the bit.

A jigsaw fitted with a carbide tungsten grit blade is a versatile power tool capable of making curved and straight cuts in cementboard. Purchase some extra blades though, because they tend to wear out quickly.

A rotary tool fitted with a tile-cutting bit is useful for making round cutouts for toilet flanges. These saws are often supplied with a circular cutting guide for making custom-sized radial cuts. With a little practice, a rotary tool (also called a spiral-cutting tool) can be used to make L-cuts and rectangular cutouts for electrical boxes. The tile cutting bits are prone to breakage due to heat and the high torque generated by the saw, so set it to a low working speed and periodically lubricate the bits with all-purpose oil.

An angle grinder fitted with a four-inch dry-cutting diamond blade is an all-purpose tile saw useful for making a wide range of linear cuts in tile and backer board, including square cutouts for water valves and electrical boxes.

Although the blade is too large to make small cutouts, circular saws fitted with a carbide-tipped fiber cement blade are useful for making linear cuts in backer board panels.

To score and snap cementboard using a scoring tool, measure and mark the rough side of the cement board to the desired size. Using a straightedge as a guide, score the board with a carbide scoring tool, then snap the panel evenly along the scored line. Score the panel deep enough to penetrate the glass-fiber mesh layer just below the surface of the cementboard.

SAFETY TIP

Dry-cutting tile or cementboard with any power tool will produce harmful silica dust. Wear a respirator and safety glasses while cutting and make tile and cementboard cuts outdoors in a well-ventilated area whenever possible. A fan is recommended to provide additional ventilation and to help blow dust away from the workspace.

Tools for Cutting Cementboard

Angle grinder. Snap reference lines using chalkline and cut along the line with an electric angle grinder equipped with a diamond blade. Use this tool only in a well-ventilated area and be sure to wear full safety protection.

Hole saw. To make round and curved cutouts in cementboard, try using a power drill fitted with a carbide or diamond-tipped hole saw. Mark the centerpoint of the cut on the panel and bore the hole at low speed. To improve performance, use a spray bottle filled with water to periodically moisten the cutting edge of the bit.

Rotary tool/spiral cutting saw. To make round cuts in cementboard using a rotary saw fitted with a tile cutting bit, adjust the circle cutter guide to the desired hole size and drill a pilot hole in the perimeter of the desired cut. Insert the pivot foot of the guide and the bit into the pilot hole and complete the cut.

Scoring tool. To make L-cuts in cementboard with a carbide scoring tool, mark the outline of the cut on both sides of the panel. Using a straightedge as a guide, score both sides of the panel and punch the waste material out from the back side of the panel using a hammer.

Jigsaw for straight cuts. To make L-cuts in cementboard with a jigsaw, mark the outline of the desired cut on the panel with a pencil. Fit the jigsaw with an abrasive blade and cut out and remove the waste material.

Jigsaw for rounds cuts. To make round cuts in cementboard using a jigsaw fitted with a carbide blade, mark the starting point of the cut on the panel and drill a starter hole. Insert the jigsaw blade into the pilot hole and complete the cut.

Materials: Tile Membranes

Tile membranes are thin, flexible tile underlayment materials designed to isolate tile installations from problematic substrates, provide for sound abatement, or waterproof and vapor-proof tile installations in wet areas and steam rooms. There are dozens of different types of tile membranes on the market. Please refer to the manufacturer for specific information pertaining to the limitations, benefits, and installation of the membrane selected.

Waterproofing membranes are installed in wet areas and are designed to prevent the migration of water beyond the membrane. They often provide additional benefits, including crack suppression. Tile installed in steam rooms, wet saunas, and steam showers requires the installation of a membrane that is both vapor-proof and waterproof.

Sound isolation membranes are designed to reduce the transmission of impact sounds from hard surface flooring to lower level living spaces. This type of membrane is usually installed in apartment dwellings and condominiums (and behind drywall in home theaters).

Crack isolation and anti-fracture membranes, also called crack suppression membranes, isolate tile installations from tile substrates that are susceptible to stresses that produce horizontal movement. They can absorb movement of as much as 1/8- to 3/8-inch. Some membranes are liquid applied to the substrate with a trowel or roller, others are sheet applied. There are even anti-fracture thinset mortars, eliminating the need, in some cases, for a separate sheet or liquid membrane.

Uncoupling membranes isolate the finished tile installation from the substrate while allowing both to move independently. This type of membrane is typically installed over problematic sub-floors and newly installed or problematic concrete slabs.

NOTE: Crack suppression and uncoupling membranes are not intended to be a substitution for sound building practices. Tile installations that exceed structural recommendations may see little benefit with the installation of these types of products. Likewise, marginal installations will benefit more from structural reinforcement or repairs. Whenever possible, reinforce weak wall framing and floor joists with wood blocking and install an additional layer of plywood over wood sub-floors if needed.

Tile membrane products include: Liquid roll-on waterproofing and crack prevention membrane (A); 40-mil crack prevention underlayment for repairs (B); waterproof tile membrane (C); shower pan liner (D); uncoupling membrane (E).

TILE TRANSITIONS STRIPS

Available in numerous materials and profiles, transition strips are installed to create a smooth bridge from one floor covering to another. They are typically installed in doorways or in any open area where a newly installed tile floor will abut another floor covering. The type of profile required will depend largely on the floor surfaces being transitioned. Height-reducing thresholds, or reducer strips, have a profile with a beveled edge and are used to transition between two floors of differing height. Gradual transition strips have a sloped profile, making them wheelchair friendly. T-molding is used to transition between two floors of even height. Transition strips can often be omitted on transitions between carpet and tile.

Usually found in doorways, transition strips are installed after the tile layout is completed to create a bridge between floor coverings. Individual strips are engineered for specific transitions: for example, ceramic tile to hardwood or tile to carpeting.

Carpet is usually tucked right up to the edge of a tile installation.

Carpet can also be tucked into a threshold, as shown here.

T-molding is used to transition between two floors of even height.

Transition strips with an edge profile do not have a height-adjusting profile. They are used to protect the edges of exposed tile.

Height-reducing thresholds are used to transition between two floors of differing heights.

To make a room accessible to wheelchair users, use a gradual transition strip with a sloped profile.

Materials: Thinset Mortar

Introduced in the early 1950s, thinset is an adhesive mortar consisting of Portland cement, a water-retentive agent, sand or aggregate (optional), and other additives. Prior to thinset, tiles were installed with a thick paste consisting of Portland cement and water. Unless they were soaked in water prior to installation, absorbent tiles would quickly soak up the moisture in the paste and fail to bond to the substrate. Thinset mortar made it possible for installers to install tile over a variety of cementitious substrates without needing to soak the tile beforehand.

Thinset mortars have improved substantially in quality and ease of use over the years. Because no two products are exactly alike, you should always read the package label carefully to make sure the product you select is an appropriate adhesive for the tile and the substrate to which it will be applied.

The adhesive mortars used for the projects in this book include dry-set thinset mortar, polymer-modified thinset mortar, and latex-modified thinset mortar. Modified thinset, the most common adhesive used, is widely employed to adhere a variety of different types of tile to cementboard and concrete substrates. Use gray thinset for darker grout selections and white thinset for lighter grout selections.

Dry-set mortars are mixed with potable water and used as a setting bed to seat backer board panels. In special circumstances, it can also be used as an adhesive to set tile.

Thinset mortar is applied in a thick layer to make a bed for setting tile. It is sold in premixed tubs and in dry powder forms—most professionals prefer to mix their own. If the product you buy has not been modified with polymer additive, you can mix in latex additive yourself. Different thinset mortars have different ratios of additives and fortifiers for specific purposes. You will also find some color variation. Most is cement gray, but white thinset intended for use with glass tile is also available. You can also use white thinset to reduce the chance of color bleedthrough if you are applying a light-colored grout.

Polymer-modified thinset mortar contains dry-polymer additives. It also should be mixed with potable water. Latex-modified thinset is prepared by mixing dry-set thinset mortar with a liquid latex additive. Although more costly and difficult to work with than conventional modified blends, liquid-latex-modified mortars usually offer higher bond strengths, higher flexural values, and increased water and chemical resistance.

Small quantities of mortar can be mixed by hand to a smooth and creamy consistency using a margin trowel. Larger batches of mortar can be mixed at speeds of less than 300 rpm, using a 1/2-inch drill fitted with a mixing paddle.

Cementboard setting beds are applied using a 1/4-inch square notch trowel. Use a 1/4-inch V-notch trowel to install mosaic tiles two inches square or less. Most varieties of larger tile can be installed using a 1/4-inch or 3/8-inch square or U-notch trowel. Very large tiles and certain types of stone may require larger trowel sizes.

The type of trowel used to apply thinset is dictated mostly by the size of the tile being installed.

PREMIXED THINSET MORTAR

Most professionals prefer to mix their own thinset mortar because it is considerably cheaper than premixed material. But homeowners who are only tiling a small area should consider purchasing tubs of premixed thinset mortar. Not only is it a convenience, you are assured that the material contains an adequate ratio of latex additive and is blended to the proper consistency.

Materials: Grout

Grout (or “grout mortar”) is available in dozens of stock colors and can be tinted to an unlimited variety of tones. Beyond color, grout has several other features that differ, making some types more appropriate for various applications than others.

The projects in this book use polymer-modified grout or dry-set grout mixed with a liquid latex additive. Polymer-modified grout contains an additive in dry form that is activated when mixed with water. Latex-modified grout is prepared by mixing a dry-set grout with a liquid latex additive. These additives aid in increasing the water and chemical resistance, bonding, and compressive strength of the grout.

To apply grout to floor or wall tile installations, a rubber grout float is needed, along with a minimum of one or two large grout sponges for every 150 square feet of tile installed. A margin trowel is also useful for spreading grout under kitchen or bathroom cabinet toe kicks and other hard-to-reach areas.

A few days after installation, a water-based silicone grout sealer may be applied to finished grout joints. Keep in mind, these types of sealers will not waterproof the grout. They are designed to be vapor transmissive and allow moisture to evaporate from the surface of the grout joint. Grout sealers do help to prevent some mild blemishing and, at the very least, they allow for a little leeway for cleaning up spills before they have time to permanently stain the grout.

Materials and tools for grouting tile joints include: Dry mix, sanded grout (A); silicone grout sealer (B); tub-and-tile caulk (C); latex grout fortifier (D); margin trowel (E); grout sponge (F); grout float (G).

GROUTING TIP

• The spacing of the tiles will determine the type of grout to be applied. Unsanded grout is used with grout joints 1/8” wide or narrower. Sanded grout is used for grout joints that will be wider than 1/8”.

• Remember to treat any gaps between the tile and walls, tubs, cabinets, and other hard surfaces as expansion joints. Do not apply grout in these areas. Instead, cover them with molding or fill them with a flexible, mildew-resistant silicone, urethane, or latex caulk.

How to Mix Thinset & Grout

On the back of each bag of thinset mortar or grout you will find instructions detailing the amount of water or liquid additive required, slake time, mixing speeds, and other important guidelines. These recommendations should always be followed carefully. Any variation in the mixing guidelines can create problems, ranging from uneven or washed out grout colors to weakened mortars that lack compressive strength or fail to adequately bond to tile and substrates.

To mix a full bag of mortar, add one half of the amount of potable water or liquid additive recommended by the manufacturer to a five-gallon bucket. Slowly add a half bag of mortar while mixing the water and dry mix together with a 1/2-inch electric drill fitted with a mixing paddle. Keep the paddle turning slowly. Repeat the process, mixing the entire batch thoroughly and uniformly for several minutes to a smooth, paste-like consistency.

If recommended by the manufacturer, allow the batch to slake. This is simply a waiting period that allows the dry mortar to more thoroughly absorb the liquid that was added to it. After the batch has slaked for the appropriate amount of time, mix the mortar once more and it will be ready for use.

Stiffened batches of thinset and grout mortars that have become too difficult to work with may be mixed again to loosen them up. However, this should be done without adding additional water or liquid additives.

Options for Mixing Thinset Mortar & Grout

To make a small batch of mortar, add the proper ratio of water or liquid additive and dry powder to a container and stir by hand.

A power drill fitted with a mixing paddle is useful for mixing large quantities of mortar or grout at one time.

Tools for Removing Old Surfaces

Quality tools remove old surfaces faster and leave surfaces ready to accept new tile. Home centers and hardware stores carry a variety of products for surface removal. Look for tools with smooth, secure handles and correctly weighted heads for safety and comfort.

End-cutting nippers allow you to pull out staples remaining in the floor after carpeting is removed. This plier-like tool can also be used to break an edge on old tile so a chisel or pry bar can be inserted.

Heat guns are used to soften adhesives so vinyl base cove moldings and stubborn tiles can be pryed away from the wall. They are also used to remove old paint, especially when it is heavily layered or badly chipped.

Hand mauls are often used in combination with pry bars and chisels to remove old flooring and prepare surfaces for tile. They are helpful for leveling high spots on concrete floors and separating underlayments and subfloors.

Flat pry bars are used to remove wood base moldings from walls and to separate underlayments and floor coverings from subfloors. This tool is also effective for removing tiles set in mortar.

Chisels come in a variety of sizes for specific jobs. Masonry chisels are used with hand mauls to remove high spots in concrete. Cold chisels are used with hand mauls or hammers to pry tiles from mortar.

Floor scrapers are used to scrape and smooth patched areas on concrete floors, pry up flooring, and scrape adhesives and backings from underlayments.

Tools for Working with Substrates

Surfaces and substrates must be in good condition before new tile can be installed. Use the tools below to create stiff, flat surfaces that help prevent tiles from cracking and enhance the overall appearance of your finished project.

Straightedges are used to mark damaged areas of substrate for removal. They are also used to measure and mark replacement pieces for cutting.

Jigsaws are handy when cutting notches, holes, and irregular shapes in new or existing substrates. They are also used to fit new substrate pieces to existing doorways.

Portable drills secure substrates to subfloors with screws selected for the thickness and type of substrate used.

Circular saws are used to remove damaged sections of subfloor and cut replacement pieces to fit.

Tools for Installing Substrates

Depending upon your application, you may have to cut and install a substrate of cementboard, plywood, cork, backer board, greenboard, or moisture membrane. Whichever your tiling project demands, the tools shown here will help you measure, score, cut, and install substrate material with precision.

Drywall squares are used to measure and mark substrates, such as cementboard, fiber-cementboard, and isolation membrane. They can also be used as straightedge guides for scoring and cutting substrates with a utility knife.

Utility knives are usually adequate for scoring straight lines in wallboard, cementboard, fiber-cementboard, and for cutting isolation membrane substrates. However, because cementboard and fiber-cementboard are thick, hard substrates, utility knife blades must be replaced often for best performance.

Cementboard knives are the best choice for scoring cementboard and fiber-cementboard. The blades on these knives are stronger and wear better than utility knife blades when cutting rough surfaces.

Trowels are useful for applying leveler on existing floors and for applying thinset mortar to substrates. Trowels can also be used to scrape away ridges and high spots after levelers or mortars dry.

Tools for Layout

Laying tile requires careful planning. Since tile is installed following a grid-pattern layout, marking perpendicular reference lines is essential to proper placement. Use the tools shown here to measure and mark reference lines for any type of tiling project.

Chalklines are snapped to mark the reference lines for layouts.

Tape measures are essential for measuring rooms and creating layouts. They’re also used to make sure that reference lines are perpendicular by using the 3-4-5 triangle method.

Straightedges are handy for marking reference lines on small areas. They can also be used to mark cutting lines for partial tiles.

Levels are used to check walls for plumb and horizontal surfaces for level before tile is laid. Levels are also used to mark layouts for wall tile installations.

Carpenter’s squares are used to establish perpendicular lines for floor tile installations.

Tools for Cutting Tile

Even though tile is a rigid material, it can be cut to fit a variety of applications. With the proper tools, tile can be trimmed, notched, and drilled. If you’re planning only one tile project, consider renting the more expensive pieces of equipment.

Coping saws with rod saw blades are usually adequate for cutting soft tile, such as wall tile.

Tile nippers are used to create curves and circles. Tile is first marked with the scoring wheel of a hand-held tile cutter or a wet saw blade to create a cutting guide.

Hand-held tile cutters are used to snap tiles one at a time. They are often used for cutting mosaic tiles after they have been scored.

Tile stones file away rough edges left by tile nippers and hand-held tile cutters. Stones can also be used to shave off small amounts of tile for fitting.

Wet saws, also called “tile saws,” employ water to cool both the blade and the tile during cutting. This tool is used primarily for cutting floor tile—especially natural stone tile—but it is also useful for quickly cutting large quantities of tile or notches in hard tile.

Diamond blades are used on hand-held wet saws and grinders to cut through the hardest tile materials such as pavers, marble, granite, slate, and other natural stone.

Snap cutters are quick, efficient tools for scoring and cutting straight lines in most types of light- to medium-weight tile.

Grinders come in handy for cutting granite and marble when equipped with a diamond blade. Cuts made with this hand tool will be less accurate than with a wet saw, so it is best used to cut tile for areas that will be covered with molding or fixtures.

Tools for Setting & Grouting Tile

Laying tile requires quick, precise work, so it’s wise to assemble the necessary supplies before you begin. You don’t want to search for a tool with wet mortar already in place. Most of the tools required for setting and grouting tile are probably already in your tool box, so take an inventory before you head to the home center or hardware store.

Grout sponges, buff rags, foam brushes, and grout sealer applicators are used after grout is applied. Grout sponges are used to wipe away grout residue, buff rags remove grout haze, and foam brushes and grout sealer applicators are for applying grout sealer.

Rubber mallets are used to gently tap tiles and set them evenly into mortar.

Needlenose pliers come in handy for removing spacers placed between tiles.

Tile spacers are essential for achieving consistent spacing between tiles. They are set between tiles and are later removed so grout can be applied.

Caulk guns are used to fill expansion joints at the floor and base trim, at inside corners, and where tile meets surfaces made of other materials.

Grout floats are used to apply grout over tile and into joints. They are also used to remove excess grout from the surface of tiles after grout has been applied. For mosaic sheets, grout floats are handy for gently pressing tile into mortar.

Trowels are used to apply mortar to surfaces where tile will be laid and to apply mortar directly to the backs of cut tiles.

Floor Projects

The project portion of this book begins with a basic floor project, which is probably the most common tile project undertaken by homeowners. This chapter walks you through a basic installation, and then branches out to illustrate how to set a running bond tile pattern, a diagonal pattern within a border, and how to set hexagonal tile.

With these basic tile-setting techniques in hand, you’ll be ready to lay mosaic floor tile and even install a decorative round medallion in the middle of a tile floor. We also lead you through installing a custom shower stall base, waterproofing a shower or wet room, and more.

A floor typically is one of the largest surfaces in a room and so plays a major role in establishing the style of the space. Neutral or dramatic, plain or elaborate, these projects present the techniques necessary for just about any design you can find or dream up.

In this chapter:

Gallery of Floor Tile Projects

Evaluating & Preparing Floors

Removing Floor Coverings

Removing Underlayment

Underlayment

Radiant Floor

Floor Tile

Glass Mosaic Tile Floor

Porcelain Snap-Lock Tile

Shower Base

Resilient Tile

Explore contrasting inlays. With a little planning, they are inevitably easier to install than the look would lead you to believe, and the visual fascination is well worth effort. The versatile nature of tiling ensures that you can use inlay tiles in a different color, texture, material, or all three.

Fit the format to the space. Large format tiles are great for making a relatively modest space seem much larger, as the big faux-stone porcelain tiles do in this modern living room. Larger tiles also translate to finer and fewer grout lines—making the look less busy and more in keeping with a clean, modern aesthetic.

Dare to lay a floor with flair. It may seem like a big risk, but a floor like this can always be moderated with an area rug if it turns out to overwhelm the space. In most cases, though, the color is a welcome break to the usually neutral color schemes that mark most kitchens.

Inject sizzle into a simple bathroom design with decorative floor tile. Because visitors only spend a limited time in the room, you can go a bit wild with the surface underfoot. Use dynamic painted cement tile such as the ones laid for this floor and the excitement is built in.

Pull together colors from other parts of the kitchen by using a floor of contrasting stone tiles. The tiles mimic the natural wood tones in this kitchen while adding a visual interest all their own.

Integrate unique tile where it will have the most impact. A foyer or mudroom provides the opportunity to show off beautiful tile. The small square footage ensures that you can buy a high-end tile without breaking the bank. Choose a rugged tile in any case—such as the cement tile used here—so that it will look good over the long run.

Go glam with granite. The high sheen and beautiful deep tones in this luxury stone make for an unforgettable floor that can singlehandedly elevate an entire room or home design.

Soothe with simple. Mono-color tile laid in a simple grid creates a calming effect that is pleasing to the eye and provides a platform for other design elements. The light, neutral color of this tile floor not only blends perfectly with the other natural tones in the kitchen, it offers a clean, spare stage for the kitchen at large.

Warm up a large, cool room with low-luster textured tiles. The dark tiles here contrast with the white and bright contemporary interior. The rich, deep brown creates a sumptuous surface underfoot and makes the large space seem cozy and welcoming.

Choose a special look where it will have maximum impact. Large format tiles such as these are the chance to stun, by choosing from among the many exceptional finishes available at retail. This tile almost looks like rusted metal, but is a reasonably priced alternative to plain, mono-color ceramic versions.

Evaluating & Preparing Floors

The most important step in the success of your tile flooring project is evaluating and preparing the area. A well-done tile installation can last a lifetime, whereas poor preparation can lead to a lifetime of cracked grout and broken tile headaches.

Because of the weight of most tile, it is important to assess the condition of the joists, subfloor, and underlayment. Most tile installation cannot be done over existing flooring without the addition of underlayment. Check with your tile dealer for the specific requirements of the tile you have chosen.

Though it may initially seem like more work, it is important to remove bathroom fixtures, vanities, and non-plumbed kitchen islands for your floor tile project. Not only will this eliminate a great deal of cutting and fitting, it will allow you more flexibility in future remodeling choices.

Start by removing any fixtures or appliances in the work area, then baseboards, then the old flooring. Shovel old flooring debris through a window and into a wheelbarrow to speed up removal work. Cover doorways with sheet plastic to contain debris and dust during the removal process. Keep the dust and dirt from blowing through your home’s ductwork by covering air and heat vents with sheet plastic and masking tape.

ANATOMY OF AN OLD FLOOR

A typical wood-frame floor consists of several layers that work together to provide the required structural support and desired appearance. At the bottom of the floor are joists, the 2 × 10 or larger framing members that support the weight of the floor. Joists are typically spaced 16” apart on center. The subfloor is nailed to the joists. Most subfloors installed in the 1970s or later are made of 3/4” tongue-and-groove plywood, but in older homes, the subfloor often consists of 1”-thick wood planks nailed diagonally across the floor joists. On top of the subfloor, most builders place a 1/2” plywood underlayment. For many types of floor coverings, adhesive or mortar is spread on the underlayment prior to installing the floor cover.

How to Evaluate & Prepare Floors

Determining the number and type of coverings already on your floor is an important first step in evaluating its condition. Ceramic and stone tile floors have specific requirements that must be met to prevent surface cracks. Check flooring layers at seams and exposed edges.

Measure vertical spaces in kitchens and bathrooms to ensure the proper fit of appliances and fixtures after the installation of tile. Use a sample of the tile and any additional underlayment as spacers while measuring.

To remove baseboards, place a scrap board against the wall to avoid damaging the drywall. Remove the baseboard using a pry bar placed against the scrap board. Pry the baseboard at all nail locations. Number the baseboards as they are removed.

To prepare door jambs, measure the height of your underlayment and tile and mark the casing. Using a jamb saw, cut the casing at the mark.

To test the height of the door jamb, slide a tile under the door jamb to make sure it fits easily.

How to Remove a Toilet

Empty the tank and disconnect. Turn off the water at the shutoff valve and flush the toilet to empty the tank. Use a sponge to soak up remaining water in the tank and bowl. Disconnect the supply tube using an adjustable wrench.

Remove the nuts from the tank bolts using a ratchet wrench. Carefully remove the tank and set it aside.

Pry off the floor bolt trim caps, then remove the nuts from the floor bolts. Rock the bowl from side to side to break the seal, then lift the toilet from the bolts and set it aside. Wear rubber gloves while cleaning up any water that spills from the toilet trap.

Scrape the old wax from the toilet flange, and plug the drain opening with a damp rag so sewer gas doesn’t escape into the house. If you’re going to reinstall the old toilet, clean the old wax and plumber’s putty from around the horn and base of the toilet.

How to Remove Sinks

Self-rimming sink: Disconnect the plumbing, then slice through any caulk or sealant between the sink rim and the countertop using a utility knife. Lift the sink off the countertop.

Pedestal sink: Disconnect the plumbing. If the sink and pedestal are bolted together, disconnect them. Remove the pedestal first, supporting the sink from below with 2 × 4s. Slice through any caulk or sealant. Lift the sink off the wall brackets (inset).

How to Remove Vanities

Detach any mounting hardware, located underneath the countertop inside the vanity.

Slice through any caulk or sealant between the wall and the countertop. Remove the countertop from the vanity, using a pry bar if necessary.

Remove the screws or nails (usually driven through the back rail of the cabinet) that anchor the vanity to the wall and remove cabinet.

Removing Floor Coverings

Thorough and careful removal work is essential to the quality of a new floor tile or stone installation. The difficulty of flooring removal depends on the type of floor covering and the method that was used to install it. Carpet and perimeter-bond vinyl are generally quite easy to remove, and vinyl tiles are relatively simple. Full-spread sheet vinyl can be difficult to remove, however, and removing ceramic tile is a lot of work.

With any removal project, be sure to keep your tool blades sharp and avoid damaging the underlayment if you plan to reuse it. If you’ll be replacing the underlayment, it may be easier to remove the old underlayment along with the floor covering (see pages 68 to 69).

Resilient flooring installed before 1986 might contain asbestos, so consult an asbestos containment expert or have a sample tested before beginning removal. Even if asbestos is not present, wear a high-quality dust mask.

Use a floor scraper to remove resilient flooring products and to scrape off leftover adhesives or backings. The long handle provides leverage and force, and it allows you to work in a comfortable standing position. A scraper will remove most flooring, but you may need to use other tools to finish the job.

TOOLS & MATERIALS

Gloves

Floor scraper

Utility knife

Spray bottle

Wallboard knife

Wet/dry vacuum

Heat gun

Dust mask

Hand maul

Masonry chisel

Flat pry bar

Broom

Tape measure

End-cutting nippers

Liquid dishwashing detergent

Belt sander with coarse sanding belt

Eye and ear protection

How to Remove Sheet Vinyl

Cut strips. Remove base moldings, if necessary. Use a utility knife to cut old flooring into strips about a foot wide.

Pull up as much flooring as possible by hand, gripping the strips close to the floor to minimize tearing.

Cut stubborn sheet vinyl into strips about 5” wide. Starting at a wall, peel up as much of the floor covering as possible. If the felt backing remains, spray a solution of water and liquid dishwashing detergent under the surface layer to help separate the backing. Use a wallboard knife to scrape up particularly stubborn patches.

Scrape up the remaining sheet vinyl and backing using a floor scraper. If necessary, spray the backing again with the soap solution to loosen it. Sweep up the debris, then finish the cleanup with a wet/dry vacuum. Fill the vacuum with about an inch of water to help contain dust.

How to Remove Vinyl Tile

Carefully pry tiles loose. Remove base moldings, if necessary. Starting at a loose seam, use a long-handled floor scraper to remove tiles. To remove stubborn tiles, soften the adhesive with a heat gun, then use a wallboard knife to pry up the tile and scrape off the underlying adhesive.

Remove stubborn adhesive or backing by wetting the floor with a water/detergent mixture, then scraping with a floor scraper.

How to Remove Ceramic Tile

Knock tiles loose. Remove base moldings, if necessary. Knock out tile using a hand maul and masonry chisel. If possible, start in a space between tiles where the grout has loosened. Be careful when working around fragile fixtures, such as drain flanges.

If you plan to reuse the underlayment, use a floor scraper to remove any remaining adhesive. You may have to use a belt sander with a coarse sanding belt to grind off stubborn adhesive.

How to Remove Carpet

Using a utility knife, cut around metal threshold strips to free the carpet. Remove the threshold strips with a flat pry bar.

Cut the carpet into pieces small enough to be easily removed. Roll up the carpet and remove it from the room, then remove the padding. Padding is often stapled to the floor, and usually will come up in pieces as you roll it up.

Using end-cutting nippers or pliers, remove all staples from the floor. Pry tackless strips loose with a pry bar and remove them.

VARIATION: To remove glued-down carpet, first cut it into strips with a utility knife, then pull up as much material as you can. Scrape up the remaining cushion material and adhesive with a floor scraper.

Removing Underlayment

Flooring contractors routinely remove the underlayment along with the floor covering before installing new flooring. This saves time and makes it possible to install new underlayment that is ideally suited to ceramic and stone tile. Do-it-yourselfers using this technique should make sure they cut flooring into pieces that can be easily handled.

Remove underlayment and floor covering as though they were a single layer. This is an effective removal strategy with any floor covering that is bonded to the underlayment.

TOOLS & MATERIALS

Eye and ear protection

Gloves

Circular saw with carbide-tipped blade

Flat pry bar

Reciprocating saw

Wood chisel

Screwdriver

Hammer

Hand maul

Masonry chisel

BEWARE OF SCREWHEADS

Examine fasteners to see how the underlayment is attached. Use a screwdriver to expose the heads of the fasteners. If the underlayment has been screwed down, you will need to remove the floor covering and then unscrew the underlayment.

WARNING

This floor removal method releases flooring particles into the air. Be sure the flooring you are removing does not contain asbestos.

How to Remove Underlayment

Cut the flooring and underlayment. Remove base moldings, if necessary. Adjust the cutting depth of a circular saw to equal the combined thickness of your floor covering and underlayment. Using a carbide-tipped blade, cut the floor covering and underlayment into squares measuring about 3 ft. square. Be sure to wear eye protection and gloves.

Use a reciprocating saw to extend cuts close to the edges of walls. Hold the blade at a slight angle to the floor, and try not to damage walls or cabinets. Do not cut deeper than the underlayment. Use a wood chisel to complete cuts near cabinets.

Separate the underlayment from the subfloor using a flat pry bar and hammer. Remove and discard the sections of underlayment and floor covering immediately, watching for exposed nails.

VARIATION: If your existing floor is ceramic tile over plywood underlayment, use a hand maul and masonry chisel to chip away the tile along the cutting lines before making the cuts.

Underlayment

Before you begin installing cementboard on a horizontal surface, the substructure will need to be examined to make sure it meets the requirements for a tile backer board installation. Wood subfloors installed over 16-inch on-center floor joists must be made of wood stock that is at least 5/8-inch thick and rated for floor sheathing. Acceptable sheathing includes exterior grade, tongue and groove, C-C plugged or better plywood, or oriented strand board (OSB) made with exterior glues. Floors that have large dips or bulges, or any areas with deflection problems, will require structural repairs or reinforcement. It is always recommended that you contact a structural engineer if you are unsure about the condition of your floor and support system.

Cabinet countertops require a minimum overlay of 3/4-inch-thick sheathing. The application of 1/4-inch-thick cementboard is optional for installation over countertops, as well as for floor joists spaced 16 inches on center (if the substructure is overlaid with 3/4-inch-thick sheathing). Unless otherwise allowed by the manufacturer, use 1/2-inch-thick cementboard for all other applications.

Cementboard is the preferred underlayment material for a ceramic tile floor. When installed correctly it forms a highly stable subbase that resists cracking of the tiles or grout lines.

TOOLS & MATERIALS

6” joint knife

Eye and ear protection

2” fiberglass mesh tape

1 1/4” cementboard screws

1/4” square notched trowel

Floor-patching compound

Latex or acrylic additive

Work gloves

Drill

Straightedge

Tape measure

Utility knife

Thinset mortar

Cementboard

1” deck screws

Circular saw

Power sander

Dust mask

How to Install Cementboard Underlayment

In most cases, cementboard should be set into a bed or layer of thinset mortar. Use a 1/4”-square-notched trowel to spread the setting bed of dry-set or modified thinset mortar. Apply only enough thinset for each panel and then set the panel into position according to your layout lines. Set the panels with the rougher-textured side facing up.

Fasten panels to the subfloor with 1 1/4” self-piloting cementboard screws. Fasten screws every 6 to 8” in the field, keeping fasteners 2” away from each corner but no less than 3/8” from the panel edges. Properly fastened, the head of each screw will sit flush with or just slightly below the surface of the panel.

Add new panels, staggering the seams at adjoining panels to prevent any four corners from converging at one point. Install the cementboard perpendicular to floor joists, but avoid aligning them with existing plywood joints on the sub-floor.

Maintain 1/8”-wide gaps between panels. Fill these gaps with a modified thinset mortar, overlapping at least 2 to 3” on each side of the juncture. Center and embed 2”-wide alkaline-resistant fiberglass tape over the joint and tightly skim thinset over the length of the abutment using a joint knife. Scrape off excess mortar to ensure an even transition between panel edges.

How to Install Plywood Underlayment

Begin by installing a full sheet of plywood along the longest wall, making sure the underlayment seams will not be aligned with the subfloor seams. Fasten the plywood to the subfloor, using 1” deck screws driven every 6” along the edges and at 8” intervals in the field of the sheet.

Continue fastening sheets of plywood to the subfloor, driving the screw heads slightly below the underlayment surface. Leave 1/4” expansion gaps at the walls and between sheets. Offset seams in subsequent rows.

Using a circular saw or jigsaw, notch plywood to meet existing flooring in doorways, then fasten the notched sheets to the subfloor.

Mix floor-patching compound and latex or acrylic additive according to the manufacturer’s directions. Spread it over seams and screw heads with a joint knife.

Let the patching compound dry, then sand the patched areas using a power sander.

Membrane

Several different types of membrane are used to provide a secure surface under tile flooring. All are used in conjunction with other underlayment such as cement backer board. Although each type is meant for a specific application, all membranes can serve additional roles to one degree or another.

Crack isolation. Basic crack isolation membrane ensures that any instability due to cracks in an underlying surface such as concrete does not migrate up to cause separation in the tile grout lines. The membranes can be either liquid (applied in much the same way as floor leveler) or sheet. Sheet crack isolation membrane is comprised of several layers that work together in stopping any subsurface movement from affecting tile placement and grout integrity. Sheet membrane is applied in the same manner as described in the project that follows.

Uncoupling membrane is a newer product, basically a sheet with a rubberized waffle surface. It allows for movement of the substrate surface and expansion and contraction of both the subfloor surface and the tile floor—all while maintaining grout lines. This membrane has a reputation for ease of use and low-cost and is best used in high-traffic areas such as foyers or busy kitchens. Some uncoupling membranes are self-adhesive, but most widely used are laid on top of a layer of modified thinset mortar.

Waterproofing membranes are still the professional’s choice for high-traffic, wet environments such as step-in shower stalls and wet room floors and walls. These are thick, tough, rubberized membranes that establish an extremely waterproof subsurface, one that maintains its integrity under years of frequent use.

The steps here outline installing a high-quality waterproofing membrane in a walk-in shower and wet room location. Given the need and code requirements for total waterproofing, the steps include applying membrane to walls, as well as floors.

TOOLS & MATERIALS

Modified thinset mortar

Paint roller and roller sleeve (optional)

Seam roller

Trowel

Utility knife

Waterproof sealant

Waterproofing membrane

Waterproof membrane such as this ensures that the framing and the wall and floor subsurfaces never get wet, protecting against mold, mildew, structural failure, and other related moisture problems.

NOTE: Local codes vary greatly when it comes to what types of membranes are allowed for shower enclosures. Always ask your retailer (or your building inspector) if the membrane you are considering purchasing is approved for the use you have in mind.

How to Install Membrane

Clean the floor thoroughly. Remove any wax, debris, grease, or dirt. Make sure the floor has no screw heads or other sharp edges sticking up that could pierce the membrane. Check the membrane to be sure you’ve ordered enough and that you have the right adhesive and additional accessories such as preformed corners or wall inserts. Seal seams as recommended by the membrane manufacturer.

Measure and cut the membrane sections for different areas of the installation space. Be sure to account for sheet overlaps. These range from 1 1/2” to 3” depending on the membrane manufacturer. Follow the overlap recommendations for the membrane you’re using. In almost all cases you should start with the floor and work your way up from the bottoms of walls, always overlapping the lower section with the higher section.

Roll or trowel the adhesive over the area for one sheet (follow the manufacturer’s recommendation for adhesive application).

Smooth the sheet in place with the flat side of a trowel or—on larger areas—use a roller. Typically, a sheet is smoothed out from the center outward.

Apply double beads of waterproof sealant (the type recommended by the manufacturer—many supply their own) along the edge of overlaps.

Roll overlapping sections with a seam roller, flattening them as much as possible.

For inside corners, make vertical and horizontal cuts in the membrane at the corner, and then overlap the cut flaps using beads of adhesive or the same process you used for sheet overlaps.

Roll the membrane strips in corner locations to help seal the joints.

NOTE: For outside corners, cut the sheet at the corner and overlap with a strip of membrane. The strip will need to be cut halfway through its width, in the middle of the strip.

Hang membrane on walls vertically, overlapping corners. Overlap sheets as you would on the floor. It’s essential that you secure the membrane to the wall by firmly smoothing it with a trowel or large roller.

Radiant Floor

Floor-warming systems require very little energy to run and are designed to heat tile floors only; they are not generally used as sole heat sources for rooms.

A typical floor-warming system consists of one or more thin mats containing electric resistance wires that heat up when energized, like an electric blanket. The mats are installed beneath the tile and are hardwired to a 120-volt GFCI circuit. A thermostat controls the temperature, and a timer turns the system off automatically.

The system shown in this project includes two plastic mesh mats, each with its own power lead that is wired directly to the thermostat. Radiant mats may be installed over a plywood subfloor, but if you plan to install floor tile you should put down a base of cementboard first, and then install the mats on top of the cementboard.

A crucial part of installing this system is to use a multimeter to perform several resistance checks to make sure the heating wires have not been damaged during shipping or installation.

Electrical service required for a floor-warming system is based on size. A smaller system may connect to an existing GFCI circuit, but a larger one will need a dedicated circuit; follow the manufacturer’s requirements.

To order a floor-warming system, contact the manufacturer or dealer. In most cases, you can send plans to the manufacturer and they’ll custom-fit a system for your project area.

A radiant floor-warming system employs electric heating mats that are covered with floor tile to create a floor that’s cozy underfoot.

TOOLS & MATERIALS

Vacuum cleaner

Multimeter

Tape measure

Scissors

Router/rotary tool

Marker

Electric wire fault indicator (optional)

Hot glue gun

Radiant floor mats

1 2/2 NM cable

Trowel or rubber float

Conduit

Thinset mortar

Thermostat with sensor

Junction box(es)

Tile or stone floorcovering

Drill

Double-sided carpet tape

Cable clamps

INSTALLATION TIPS

A floor-warming system requires a dedicated circuit to power and control its heating mats, thermostat, and timer.

• Each radiant mat must have a direct connection to the power lead from the thermostat, with the connection made in a junction box in the wall cavity. Do not install mats in series.

• Do not install radiant floor mats under shower areas.

• Do not overlap mats or let them touch.

• Do not cut heating wire or damage heating wire insulation.

• The distance between wires in adjoining mats should equal the distance between wire loops measured center to center.

Installing a Radiant Floor-Warming System

Floor-warming systems must be installed on a circuit with adequate amperage and a GFCI breaker. Smaller systems may tie into an existing circuit, but larger ones need a dedicated circuit. Follow local building and electrical codes that apply to your project.

An electric wire fault indicator monitors each floor mat for continuity during the installation process. If there is a break in continuity (for example, if a wire is cut), an alarm sounds. If you choose not to use an installation tool to monitor the mat, test for continuity frequently using a multimeter.

How To Install a Radiant Floor-Warming System

Install electrical boxes to house the thermostat and timer. In most cases, the box should be located 60” above floor level. Use a 4”-deep × 4”-wide double-gang box for the thermostat/timer control if your kit has an integral model. If your timer and thermostat are separate, install a separate single box for the timer.

Drill access holes in the sole plate for the power leads that are preattached to the mats (they should be over 10 ft. long). The leads should be connected to a supply wire from the thermostat in a junction box located in a wall near the floor and below the thermostat box. The access hole for each mat should be located directly beneath the knockout for that cable in the thermostat box. Drill through the sill plate vertically and horizontally so the holes meet in an L-shape.

Run conduit from the electrical boxes to the sill plate. The line for the supply cable should be 3/4” conduit. If you are installing multiple mats, the supply conduit should feed into a junction box about 6” above the sill plate and then continue into the 3/4” hole you drilled for the supply leads. The sensor wire needs only 1/2” conduit that runs straight from the thermostat box via the thermostat. The mats should be powered by a dedicated 20-amp GFCI circuit of 1 2/2 NM cable run from your main service panel to the electrical box (this is for 120-volt mats—check your instruction manual for specific circuit recommendations).

Clean the floor surface thoroughly to get rid of any debris that could potentially damage the wire mats. A vacuum cleaner generally does a more effective job than a broom.

Test for resistance using a multimeter set to measure ohms. This is a test you should make frequently during the installation, along with checking for continuity. If the resistance is off by more than 10% from the theoretical resistance listing (see manufacturer’s chart in installation instructions), contact technical support for the kit manufacturer. For example, the theoretical resistance for the 1 × 50 ft. mat seen here is 19, so the ohms reading should be between 17 and 21.

Finalize your mat layout plan. Most radiant floor-warming mat manufacturers will provide a layout plan for you at the time of purchase, or they will give you access to an online design tool so you can come up with your own plan. This is an important step to the success of your project, and the assistance is free.

Unroll the radiant mat or mats and allow them to settle. Arrange the mat or mats according to the plan you created. It’s okay to cut the plastic mesh so you can make curves or switchbacks, but do not cut the heating wire under any circumstances, even to shorten it.

Finalize the mat layout and then test the resistance again using a multimeter. Also check for continuity in several different spots. If there is a problem with any of the mats, you should identify it and correct it before proceeding with the mortar installation.

Run the thermostat sensor wire from the electrical box down the 1/2” conduit raceway and out the access hole in the sill plate. Select the best location for the thermostat sensor and mark the location onto the flooring. Also mark the locations of the wires that connect to and lead from the sensor.

VARIATION: If your local codes require it, roll the mats out of the way and cut a channel for the sensor and the sensor wires into the floor or floor underlayment. For most floor materials, a spiral cutting tool does a quick and neat job of this task. Remove any debris.

Bond the mats to the floor. If the mats in your system have adhesive strips, peel off the adhesive backing and roll out the mats in the correct position, pressing them against the floor to set the adhesive. If your mats have no adhesive, bind them with strips of double-sided carpet tape. The thermostat sensor and the power supply leads should be attached with hot glue (inset photo) and run up into their respective holes in the sill plate if you have not done this already. Test all mats for resistance and continuity.

Cover the floor installation areas with a layer of thinset mortar that is thick enough to fully cover all the wires and mats (usually around 1/4” in thickness). Check the wires for continuity and resistance regularly and stop working immediately if there is a drop in resistance or a failure of continuity. Allow the mortar to dry overnight.

Connect the power supply leads from the mat or mats to the NM cable coming from the thermostat inside the junction box near the sill. Power must be turned off. The power leads should be cut so about 8” of wire feeds into the box. Be sure to use cable clamps to protect the wires.

Connect the sensor wire and the power supply lead (from the junction box) to the thermostat/timer according to the manufacturer’s directions. Attach the device to the electrical box, restore power, and test the system to make sure it works. Once you are convinced that it is operating properly, install floor tiles and repair the wall surfaces.

Floor Tile

Although the floor tiles shown in the steps that follow are porcelain, this process would be the same if you were installing ceramic or stone tiles. In all cases, a successfully tiled floor relies on proper preparation. That starts with laying down a stable, secure surface for the tile (see pages 70 to 75). But the most important step for the look of the finished floor is snapping the chalklines and dry-fitting to determine the most visually pleasing tile placement. Beyond that, work carefully and steadily, using spacers throughout to maintain proper spacing, and be careful never to walk on a newly tiled floor. This means planning so that you never tile yourself into a corner. Plan carefully, pay attention when laying the tiles, and work within your own abilities and capacity, and you’ll wind up with a long-lasting, beautiful tile floor.

Floor tile can be laid in many different patterns, but for your first effort, it’s wise to stick to a basic grid. Generally, you’ll combine the floor tile with a profiled base tile or cove molding, installed after the flooring is completely dry and set.

TOOLS & MATERIALS

1/4” square-notched trowel

Rubber mallet

Tile cutter

Tile nippers

Hand-held tile cutter

Needlenose pliers

Grout float

Grout sponge

Soft cloth

Thinset mortar

Tile

Tile spacers

Grout

Latex grout additive

Wall adhesive

2 × 4 lumber

Grout sealer

Tile caulk

Sponge brush

Cementboard

Chalkline

Tape measure

Drill

Caulk gun

1 1/4” cementboard screws

Fiberglass-mesh wallboard tape

Utility knife or grout knife

Threshold material

Jigsaw or circular saw with a tungsten-carbide blade

Rounded bullnose tile

Eye protection and gloves

How to Install Floor Tile

Screw the tile backer board down to the subfloor with 1 1/4” self-piloting screws driven every 2” around the edge. Tape the seams with fiberglass mesh tape and finish the backer board surface as described on page 71.

Draw reference lines and establish the tile layout. Check that the lines are square to each other using the 3-4-5 method. Dry-lay two half rows of tiles in place, running from the center in two directions out to the wall. Determine if the layout leaves less than one-third of a tile at either wall, and adjust your reference lines if it does.

Mix a batch of thinset mortar and spread it evenly across a square along both reference lines of the quadrant, using the trowel recommended for your tile (see page 45). Use the notched edge to create furrows, being careful not to press down all the way to the backer board.

OPTION: Build a grid system of chalklines based on the actual dimensions of your tiles, including the grout lines. A grid system ensures that you will stay on track and it helps you divide the project into small sections so you can apply the correct amount of thinset without guessing.

Press the first tile down into the mortar at the corner of the quadrant where the reference lines intersect. Twist it slightly and press down. Use a putty knife to pull the tile up to check that the mortar consistency is correct and coating all areas on the bottom of the tile. Press the tile back into position. Use a rubber mallet to gently tap the center area of the tile to set it properly.

VARIATION: For mosaic sheets, use a 3/16” V-notched trowel to spread the mortar and a grout float to press the sheets into the mortar. Apply pressure gently to avoid creating an uneven surface.

VARIATION: For 16 × 16” or larger tiles or uneven stone, use a larger trowel with notches that are at least 1/2” deep.

Continue laying tiles along one row, using spacers to maintain spacing between tiles. Use the appropriate spacers for the size tile you are laying, and stand them upright; do not lay spacers flat at tile intersections because they will be impossible to remove from the mortar and can compromise the integrity of the grout lines.

To make sure tiles are level with one another, place a straight 2 × 4 across several tiles in a row and tap the top of the board with a rubber mallet.

As you work, clean up any mortar on the top of the tiles as soon as you detect it. Use a damp sponge to wipe up the mortar completely, to ensure it doesn’t dry on the surface of the tile.

Lay the rest of the tile in the remaining area of the quadrant, repeating steps 2 through 7. Be careful to plan tile placement so that you don’t tile yourself into a corner. Avoid stepping or kneeling on the laid tiles.

TIP

Use a small, flat plastering trowel to scrape up any mortar squeeze-out from the surface of the backer board around a set tile, so that you don’t wind up with too much under the adjacent tiles. When you’re ready to take a break or the mortar is starting to harden, clean up around the margins of the last tile you’ve laid with the same trowel.

In corners and against walls leave a gap of at least 1/4” between the tiles and the walls or cabinets. Make sure the gap is still narrow enough that your base shoe molding or trim will cover it.

To mark tile for cutting so it will fit between the end or edge of a row and the wall, lay the tile to be cut directly on top of the full tile it will sit next to. Stand one or two tiles up flat against the wall as spacers (this will account for an expansion and the grout space between tiles) and lay another tile on top of the tile to be marked, with the edge butted against the tiles on the wall. Mark the second tile for cutting. Check the dry fit and then apply mortar for two partial tiles at a time and set them in place, leaving an expansion gap between the tile edge and the wall or obstruction.

Measure, cut, and install tiles that require notches or curves to fit around obstacles, such as exposed pipes or toilet drains. See pages 26 to 29 for instructions on using nippers or a saw to make the cuts.

Continue laying tiles until the floor is complete. Allow 24 hours for the mortar to dry and then remove the spacers. To prepare for grouting, use painters’ tape to protect any trim that abuts the tiled surface.

Mix the grout as you did the mortar, using the drill and paddle bit. Follow the instructions for the grout you’re using.

NOTE: When mixing grout for porous tile, such as unsealed quarry or natural stone, include an additive with a release agent to prevent the grout from bonding to the tile surfaces.

Start in a corner and pour a small amount of grout onto the tiles. Use the float to spread the grout out from the corner, working in smooth arcs and pressing the grout into the spaces between tiles. Hold the float at about a 60° angle and work in a figure-eight motion. Work on four-tile sections.

As you finish one small quadrant of tile, use the float and a small trowel to clean the excess grout off the surface of the tiles. Continue applying the grout at a 45°angle to the joints until you’ve finished about 25 sq. ft. of the floor.

Wipe a damp grout sponge diagonally over about 2 sq. ft. of the floor to remove grout residue. Rinse the sponge in cool water between passes. Be careful not to press so hard you pull grout out of the joints, but use as many passes as necessary to clean the surface of the tiles. Change the rinse water frequently.

Allow the grout to dry for the recommended period (4 hours is a common drying time). Use a soft cloth such as folded cheesecloth to buff the tile surface and remove any remaining grout film. If any grout film remains, use a grout remover solution.

Ensure the integrity of the grout by misting it with water two to three times per day, for the first two or three days. This will help the grout cure evenly and completely and make it less likely to crack.

Apply grout sealer to all the grout lines. You can use an applicator bottle such as the one shown here, or you can use a formula meant to be applied with a small sponge or foam brush. Be careful to apply the sealer on the grout lines only.

Install threshold transitions in doorways and between transitions to different flooring materials. If the threshold is too long for the doorway, cut it to fit with a jigsaw or circular saw equipped with a tungsten-carbide blade (if you are using a threshold made of tile). Depending on the type of threshold strip, either screw it down or set it in a bed of thinset mortar and allow 24 hours for the mortar to dry.

How to Install Bullnose Base Trim

Dry-fit the tiles to determine the best spacing. Grout lines in base tile do not always align with grout lines in the floor tile. Use rounded bullnose tiles at outside corners, and mark tiles for cutting as needed.

Leaving a 1/8” expansion gap between tiles at corners, mark any contour cuts necessary to allow the coved edges to fit together. Use a jigsaw with a tungsten-carbide blade to make curved cuts.

Begin installing base-trim tiles at an inside corner. Use a notched trowel to apply wall adhesive to the back of the tile. Place 1/8” spacers on the floor under each tile to create an expansion joint.

Press the tile onto the wall. Continue setting tiles, using spacers to maintain 1/8” gaps between the tiles and 1/8” expansion joints between the tiles and floor.

Use a double-bullnose tile on one side of outside corners to cover the edge of the adjoining tile.

After the adhesive dries, grout the vertical joints between tiles and apply grout along the tops of the tiles to make a continuous grout line. Once the grout hardens, fill the expansion joint between the tiles and floor with caulk.

Stone Floor with Medallion

A centerpiece stone medallion is simply one of the most impressive tile floor features you can install. This looks like hand-crafted, old world artistry but, using today’s prefab products, is not much more difficult to install than a simple grid stone floor. The secret is to take your time and plan carefully so that the medallion is placed exactly where it should be, in the middle of the field tile.

The medallion shown in this project is sold at retail as a single unit, with all the tiles attached to a mesh backing much like sheets of mosaic tiles. These medallions come in many shapes and sizes, but the majority are either square (diamond) or round. Keep in mind that the round ones take more work to install because of all the curved cuts you’ll have to make to the field tiles to fit the medallion’s shape.

Some round medallion designs are surrounded with a stone border so they install much like a square one. In the project seen here, a border of 6 × 6” Travertine floor tiles surrounds the medallion to enhance its impact and put it into better scale with the entry door.

A properly laid medallion in the middle of a stone floor not only transforms the look of the floor, it can elevate the design of the entire room. If you work carefully, installing the medallion is not much more challenging than laying a basic tile floor.

TOOLS & MATERIALS

Grid paper

Pencil

Tile backer board

Thinset mortar

Trowel

Chalkline

Large scrap cardboard (or wide butcher’s paper)

Bucket

Power drill with paddle attachment

Prefab tumbled stone medallion

Stone tiles

Measuring tape

Scrap 2 × 4

Mallet

Grout

Grout float

Grout sponge

Clean rag

Tile nippers or wet saw

How to Install a Stone Tile Floor and Medallion

Plan out the tile pattern on paper, with the expectation of adjusting the layout as necessary when the tiles are dry laid. You can use any of a number of computer programs available, or layout the design on grid paper.

Prepare the floor (see pages 64 to 75). Remove old, unstable, or damaged flooring. Repair or replace the subflooring and level as necessary to create a solid, stable surface for the new tile. Install backer board over the subfloor. Remove any thresholds and cut door and trim as necessary to fit the final height of the flooring. Sweep the floor thoroughly before you start your project.

Establish the layout grid. In this case, the field tiles are laid in a diamond pattern relative to the entry door wall. Measure, mark, and snap chalklines for the center lines. Snap a chalkline diagonally from opposite corners, using a speed square to ensure a 90° angle to the center point. Continue measuring and snapping chalklines for smaller diamond shapes (including 1/8” for each grout line) to break the work area into smaller spaces.

Dry-lay the border and field tiles. Because the diamond pattern requires that the first course be fashioned with half-tile cut on the diagonal, you can either leave spaces for these cut tiles or, if you’re laying a plain square border as shown here, cut them all at once. Use spacers to check that the tiles are positioned correctly. Adjust as necessary to ensure that no unusually small pieces are used in conspicuous locations. Tile up to and beyond the rough area where you wish to locate the medallion.

Lay the medallion on a large sheet of cardboard or paper. Trace a thick outline around the outside of the medallion, to represent the width of the grout line. Cut out the template, cutting outside the marked line.

Set the medallion template on top of the tiles where you want to place the medallion. Avoid positioning it so you will have to make a lot of delicate or unnecessary cuts. Once you’re sure of the position, tape the template in place. Trace around the template with a carpenters pencil, marking the tiles underneath for cutting.

Before disassembling your dry lay, number all tiles that will need to be cut so you can lay them in the correct order.

Cut the field tiles to fit around the medallion according to your layout and cutting lines. For thick floor tiles, such as the Travertine tiles seen here, a wet saw works much better than a snap cutter for making straight cuts.

TIP: If you’re cutting dark stone tile, cover the cut area with masking tape and mark the cut on the tape so that it is easier to see and follow the cut line.

Use an angle grinder with a diamond blade to clean up any rough edges or to trim a tile if it is cut slightly too large. Make sure the tile is secured to your worksurface.

Apply a setting bed of thinset mortar according to the recommendations for your tile (here, a 1/4 × 1/4” square-notch trowel is used). Begin laying the tiles along one outside edge, working in toward the center. Here, a border of tiles matching the medallion border is laid first, followed by a course of triangular half-tiles. Follow the chalklines so that the medallion will fit exactly in the space you’ve allotted. Set the center tiles in place around the medallion opening, replacing the cut tiles in the correct order.

TIP: If you need to make any inside curve cuts, use the wet saw to cut “spokes” perpendicular to the edge of the curve, as if they were being cut from a central hub. Score along the curve with an awl and then break off the “fingers.” Clean up the curve with the edge of the saw blade, working slowly and carefully to avoid damaging the blade.

TIP: If you need to make any inside curve cuts, use the wet saw to cut “spokes” perpendicular to the edge of the curve, as if they were being cut from a central hub. Score along the curve with an awl and then break off the “fingers.” Clean up the curve with the edge of the saw blade, working slowly and carefully to avoid damaging the blade.

BUTTERING TILES

When working with heavy stone tiles, an individual tile may sit lower than those next to it when set it place. There’s an easy fix. Pry up the tile and “butter” the back with a layer of thinset mortar, using the trowel. Set the tile in place and set a straight, clean 2 × 4 spanning across the tile and its neighbors. Tap the wood with a rubber mallet to set the tile, until it is perfectly level with the surrounding tiles.

Lay a bed of thinset mortar in the medallion opening, and then carefully place the medallion into the opening. If you are setting border tiles, install them first. Twist the medallion slightly so that it is centered in the space. Fill in any unlaid tiles around the medallion opening.

Use a straight 2 × 4 to press the medallion down into the mortar bed, while keeping it level with the surrounding tiles. Level it in all directions. If any section is lower than the rest, cut it out of the backing, lift it, and butter the back of the section.

Mortar may squeeze up between smaller pieces of the medallion, although more often the mosaic backing prevents this. You are likely to get some squeezeout around the edges of the mosaic, however. If so, clean out the excess mortar while the mortar is still wet to make room for your grout.

If the field tiles and/or medallion are made of unsealed stone (usually the case with tumbled tile), apply a coat of tile sealer prior to grouting. This will make cleaning the grout off the tiles easier.

Grout the medallion. This is the most complicated part of grouting the floor, so work only on the medallion, making sure all the thin grout lines are completely filled.

Let the grout in the medallion set up slightly, then clean off the face of the medallion with a grout sponge, rinsing after every swipe. Be careful not to pull grout from the grout lines. Grout the rest of the floor in small quadrants, cleaning the face of the tile after grouting. Polish the surface of the all tiles once you’re finished, using a soft cloth.

DESIGN TIP: If you enjoyed installing your medallion floor, next time consider getting even a little more creative. Tile, especially mosaic tiles and borders, lend themselves well to experimentation. Have fun, but always plan to minimize cutting—your results will look better and it will mean less work and less waste for you.

Glass Mosaic Tile Floor

Throughout history, mosaic tile has been more than a floor or wall covering—it’s an art form. In fact, the Latin origins of the word mosaic refer to art “worthy of the muses.” Mosaic tile is beautiful and durable, and working with it is easier than ever today. Modern mosaic floor tile is available in squares that are held together by a layer of fabric mesh. These squares are set in much the same way as larger tile, but their flexibility makes them slightly more difficult to hold, place, and move. The instructions given with this project simplify the handling of mosaic tile.

The colors of mosaic tile vary just as much as any other tile, so make sure all the boxes you buy are from the same lot and batch. Colors often vary from one box to another, too, so it’s a good idea to mix tile between boxes to make any variations less noticeable.

It’s also important to know that adhesive made for other tile may not work with glass or specialty mosaic tile. Consult your tile retailer for advice on the right mortar or mastic for your project. Before you start, clean and prepare the floor. Measure the room and draw reference lines. Lay out sheets of tile along both the vertical and horizontal reference lines. If these lines will produce small or difficult cuts at the edges, shift them until you’re satisfied with the layout.

Glass tile, such as the kind used in the floor here, is some of the most striking mosaic tile and is available in both solid colors and an amazing selection of color blends.

TOOLS & MATERIALS

Tape measure

Chalkline

1/4” notched trowel

Grout float

Grout sponge

Buff rag

Sponge applicator

Needlenose pliers

2 × 4 wrapped in carpet

Mosaic tile

Tile adhesive

Tile spacers

Grout

Grout sealer

Tile nippers

Rubber mallet

Tile cutter

Straightedge

Eye protection

How to Install a Glass Mosaic Floor

Beginning at the intersection of the horizontal and vertical lines, apply the recommended adhesive in one quadrant. Spread it outward evenly with a notched trowel. Lay down only as much adhesive as you can cover in 10 to 15 minutes.

Stabilize a sheet of tile by randomly inserting three or four plastic spacers into the open joints.

Pick up diagonally opposite corners of the square and move it to the intersection of the horizontal and vertical references lines. Align the sides with the reference lines and gently press one corner into place on the adhesive. Slowly lower the opposite corner, making sure the sides remain square with the reference lines. Massage the sheet into the adhesive, being careful not to press too hard or twist the sheet out of position. Continue setting tile, filling in one square area after another.

When two or three sheets are in place, lay a scrap of 2 × 4 wrapped in carpet across them and tap it with a rubber mallet to set the fabric mesh into the adhesive and force out any trapped air.

When you’ve tiled up close to the wall or another boundary, lay a full mosaic sheet into position and mark it for trimming. If you’ve planned well and are installing small-tile mosaics, you can often avoid cutting tiles.

If you do need to cut tiles in the mosaic sheet, and not just the backing, score the tiles with a tile cutter. Be sure the tiles are still attached to the backing. Add spacers between the individual tiles to prevent them from shifting as you score.

After you’ve scored the tiles, cut them each individually with a pair of tile nippers.

Set tile in the remaining quadrants. Let the adhesive cure according to the manufacturer’s instructions. Remove spacers with needlenose pliers. Mix a batch of grout and fill the joints. Allow the grout to dry according to manufacturer’s instructions.

Mosaic tile has a much higher ratio of grout to tile than larger tiles do, so it is especially important to seal the grout with a quality sealer after it has cured.

WORKING AROUND OBSTACLES

To work around pipes and other obstructions, cut through the backing to create an access point for the sheet. Then, remove the tiles within the mosaic sheet to clear a space large enough for the pipe or other obstruction.

Set the cut sheet into an adhesive bed, and then cut small pieces of tile and fit them into the layout as necessary.

Porcelain Snap-Lock Tile

Porcelain snap-lock tile flooring is a relatively new innovation that combines the easy installation of laminate floors with the durability and feel of ceramic tile. Each square porcelain tile is placed on a plastic tray with interlocking tabs on top of a rubberized non-skid base. This construction allows the tiles to be assembled into a floating floor that requires no adhesive and creates a remarkably similar feel to a conventional tile floor.

These tiles also come in a range of surface appearances much like any other porcelain tile. The looks available include dark and light wood, stone, and simple mottled finishes such as the ones shown in this project. Keep the room’s use in mind; darker and mottled designs are less likely to show dirt between cleanings. Once installed, the floor is cleaned in the same way as any ceramic or porcelain tiled surface would be. Snap-lock porcelain tiles favor earth-tone beiges and browns that blend with a wide range of décor schemes. Brighter colors are sold too. The mottled satin finish is also easy to clean and doesn’t show dirt between cleanings. And, as the technology catches on, more and more colors will likely become available.

The look and feel of traditional ceramic tile is replicated with these snap-together tiles made up of a porcelain ceramic surface over a substrate that has interlocking tabs (inset). Flexible grout is the key to this system’s workability.

TOOLS & MATERIALS

Snap-lock tiles (See Resources, page 233)

Carpenter’s square

Rubber tapping block

Rubber-coated pull bar

Eye and ear protection

Trowel

Wet saw

Angle grinder

Utility knife

Mallet

Flexible grout

Grout float

Sponge

Tape measure

Gloves

How to Install a Snap-Lock Tile Floor

Check the door swing for all doors in the room to make sure they will clear the new tile floor. If the door won’t clear, or if the gap between the door and the floor is less than 1/4”, remove and shorten the door. Flush-cut the door casings to allow for tile clearance, and remove shoe molding and all appliances and fixtures that block access to the floor.

Check that walls are square using a carpenter’s square or the 3-4-5 measurement method. If walls are out of square, decide how you will adjust rows to compensate. Also measure floor width and decide if you want to place the first row in the center of the floor or begin at a wall.

Lay the first two tiles after removing the lock tabs on the wall-facing side or sides using a sharp utility knife. Start placing tiles in the corner, and leave a 1/4” expansion gap between the tiles and the walls. Although the locking tabs project out 1/4” from the tiles and thus would function as 1/4” spacers, the fact that they are integral parts of the tiles makes this gap ineffective as an expansion gap. Use traditional removable spacers. Attach each new tile by aligning the tiles, connecting at the corner, and then pressing together until the tiles lock.

Use a rubber tapping block if you have difficulty engaging the locking tabs by simply pressing them together. Align the tiles, then hold the block against the side of the tile—not the plastic tray or grid. Gently tap the block until the tiles lock together.

Continue to lay tiles, paying careful attention to layout patterns and directional veining in the tile surfaces. If you make a mistake and need to remove and adjust a tile, you can disconnect the joints with a rubber-coated pull bar or any other prying tool with a protective surface coating. Place the tool edge between the two tiles and gently pry them apart.

Mark tiles to fit around obstacles or for the final row by laying one tile on top and aligning with the previous row. Then lay a tile on top of that one, and align within 1/4” of the wall or obstacle. Mark a cutline on the middle tile using the space between the tabs of the top tile as guidance.

Cut tiles using a wet saw with a blade meant for cutting ceramic and porcelain tiles. Cut on the waste side of the marked line, and change water in the basin frequently to ensure clean cuts. Porcelain takes a long time to cut. Be patient and do not force the tile into the saw blade.

CUTTING CURVES

To cut curves and other irregular shapes, use an angle grinder that’s fitted with a diamond-tipped cutting wheel. Cut all the way through the tile, including the plastic base layer. This will take several passes.

NOTE: The tiles seen here have very aggressive anti-skid ribs on the bottom and do not require securing to the worksurface as a typical workpiece would.

Set final tiles into position and then pull them back into the preceding rows using a rubberized pull bar. When the floor is completed, open the pail of flexible grout and mix thoroughly with a trowel according to the manufacturer’s instructions.

Apply grout in the tile gaps with a firm rubber grout float. Spread grout diagonally to the tile joints, working the grout firmly into the joints. Remove excess grout from the tiles with the edge of the float and touch up voids or low areas in the grout joints.

Clean off excess grout. Fill a 5 gal. bucket with clean water and use a sponge to clean the surfaces of the tiles. Wipe off grout residue, and use the sponge to smooth grout lines.

IMPORTANT: Rinse the sponge thoroughly with clean water after each pass.

REPLACING A DAMAGED TILE

To replace a porcelain snap-lock tile that has been cracked or damaged, remove the grout all around the tile. Use a grout cutter or simply chip out the grout with an awl or fine chisel. In either case, be careful not to chip the surrounding tiles. Then cut the downward-facing tabs on three sides of the tile with a utility knife. Pry up the broken tile and pull away from the uncut side. Remove downward tabs on three sides of the new tile and lay a bed of general construction adhesive under the new tile. Slide the new tile into place and lock the uncut side to the adjacent tile. Let adhesive dry and grout with flexible grout.

Self-Leveling Systems

Tile self-leveling systems were first developed for contractors working on large tile projects that required exacting placement and speed. The systems were a way to space and level the tiles at the same time, ensuring that the entire floor was level and that there was no “lippage”—raised surfaces that could trip someone walking over the floor.

The systems worked so well that they eventually became available at retail, for the home DIY tiler. They work on a basic wedge principle. You may have to seek them out, but you’ll find them at many home centers and larger hardware stores, and they are relatively inexpensive. Using them could not be easier, and requires very little additional expertise beyond knowing the basics of tiling. The wedges in these systems are even reusable.

A self-leveling system is easy to use and almost completely foolproof during installation. The spacers actually fit underneath the tiles so you can draw them up to level by inserting the wedges into the spacer tops (right).

TOOLS & MATERIALS

Spacers and wedges

Tiles

4-ft. level

Prepare the floor (pages 63 through 75) and lay a bed of thinset mortar. Lay the first tile in place and insert the spacers along each edge that will butt another tile. Slide the tabs under the bottom of the tile, using two spacers on each side, positioned 2 to 3” in from each end.

Position the next tile over the tabs of the spacers. Press down to bed the tile. Slide the wedge through the spacer window until it is tight. All subsequent wedges should be pushed in so the same number of teeth pass through the spacer window.

Pull the tile in toward the first tile to ensure it is snug against the spacer. Check for lippage and continue laying tile, wedging each adjoining tile as you lay it. Check with a level after laying a few tiles. Adjust as necessary by inserting the individual wedges further in or withdrawing them slightly.

Allow the tiled floor to dry completely—24 hours or more. Once the tile can be walked on, kick the wedge/spacer assemblies on the side to break the spacers off. Collect the wedges for reuse, and discard the top tabs of the spacers. Grout the floor.

Shower Base

Building a custom-tiled shower base lets you choose the shape and size of your shower rather than having its dimensions dictated by available products. Building the base is quite simple, though it does require time and some knowledge of basic masonry techniques because the base is formed primarily using mortar. What you get for your time and trouble can be spectacular.

Before designing a shower base, contact your local building department regarding code restrictions and to secure the necessary permits. Most codes require water controls to be accessible from outside the shower and describe acceptable door positions and operation. Requirements such as these influence the size and position of the base.

Choosing the tile before finalizing the design lets you size the base to require mostly full tile. Showers are among the most frequently used amenities in the average home, so it really makes sense to build one that is comfortable and pleasing to your senses. Consider using small tile and gradate the color from top to bottom or in a sweep across the walls. Or, use trim tile and listellos on the walls to create an interesting focal point.

Whatever tile you choose, remember to seal the grout in your new shower and to maintain it carefully over the years. Water-resistant grout protects the structure of the shower and prolongs its useful life.

TOOLS & MATERIALS

Tape measure

Circular saw

Hammer

Utility knife

Stapler

2-ft. level

Mortar mixing box

Trowel

Wood float

Felt-tip marker

Ratchet wrench

Tin snips

Torpedo level

Tools for installing tile

Framing lumber (1×, 2 × 4, 2 × 10)

16d galvanized common nails

15# building paper

Staples

3-piece shower drain

PVC cement

Galvanized metal lath

Thick-bed floor mortar (“deck mud”)

Latex mortar additive

Thinset mortar

CPE waterproof membrane & preformed dam corners

CPE membrane solvent glue

CPE membrane sealant

Cementboard and materials for installing cementboard

Materials for installing tile

Builder’s sand

Portland cement

Masonry hoe

Gloves

Dust mask or respirator

Straightedge

1/4” wood shims

Mortar

Tile spacers

Balloon tester

Silicon caulk

Caulk gun

TIPS FOR BUILDING A CUSTOM SHOWER BASE

A custom-tiled shower base is built in three layers to ensure proper water drainage: the pre-pan, the shower pan, and the shower floor. A mortar pre-pan is first built on top of the subfloor, establishing a slope toward the drain of 1/4” for every 12” of shower floor. Next, a waterproof chlorinated polyethylene (CPE) membrane forms the shower pan, providing a watertight seal for the shower base. Finally, a second mortar bed reinforced with wire mesh is installed for the shower floor, providing a surface for tile installation. If water penetrates the tiled shower floor, the shower pan and sloped pre-pan will direct it to the weep holes of the 3-piece drain. One of the most important steps in building a custom-tiled shower base is testing the shower pan after installation (step 13). This allows you to locate and fix any leaks to prevent costly damage.

MIXING DECK MUD

Mortar beds for laying tile are made from deck mud, a simple mortar consisting of a proportioned mixture of builders sand and Portland cement, with a little water added to bind the particles together. Sometimes referred to as dry pack mortar or floor mud, it can be purchased in prepackaged blends or you can easily make it yourself. It can be set in thicker layers than ordinary thinset mortar.

Deck mud is made with a ratio of four to six parts of builders sand to one part of Portland cement. The higher the proportion of Portland cement in the mixture, the richer it is considered to be. Leaner mortars contain a lower proportion of Portland cement. A mortar bed 1 1/4” thick (a common thickness for a shower receptor base) requires approximately 12 pounds of dry sand per square foot of application. Add an additional three pounds of sand per square foot for each additional 1/4” of mortar thickness desired. The amount of Portland cement required will depend on the mixing ratio and the total volume of sand required to complete the job. A richer blend that uses a four-to-one ratio is suitable for small areas such as shower pan mortar beds.

The ingredients for making your own mortar bed “mud” are minimal. You’ll need sharp sand (also called builders sand), Portland cement, and water. The proportions vary by application.

How to Mix Deck Mud

Add the dry ingredients (builders sand and Portland cement) to a mortar box in the correct ratios. For general purposes, four parts sand to one part mortar mix (by volume) works. Don’t mix more mud than you can use in a half hour or so.

Add small amounts of clean, potable water to the dry mixture and blend to an evenly moist consistency using a masonry hoe. Be sure to wear gloves and a dust mask or respirator.

A squeezed clump of deck mud should hold its shape without sagging or falling apart.

How to Build a Custom-Tiled Shower Base

Remove building materials to expose subfloor and stud walls. Cut three 2 × 4s for the curb and fasten them to the floor joists and the studs at the shower threshold with 16d galvanized common nails. Also cut 2 × 10 lumber to size and install in the stud bays around the perimeter of the shower base.

Staple 15# building paper to the subfloor of the shower base. Disassemble the three-piece shower drain and glue the bottom piece to the drain pipe with PVC cement. Partially screw the drain bolts into the drain piece, and stuff a rag into the drain pipe to prevent mortar from falling into the drain.

Mark the height of the bottom drain piece on the wall farthest from the center of the drain. Measure from the center of the drain straight across to that wall, then raise the height mark 1/4” for every 12” of shower floor to slope the pre-pan toward the drain. Trace a reference line at the height mark around the perimeter of the entire alcove using a level.

Staple galvanized metal lath over the building paper; cut a hole in the lath 1/2” from the drain. Mix floor mortar (or “deck mud”) to a fairly dry consistency using a latex additive for strength; mortar should hold its shape when squeezed (inset). Trowel the mortar onto the subfloor, building the pre-pan from the flange of the drain piece to the height line on the perimeter of the walls.

Continue using the trowel to form the pre-pan, checking the slope using a level and filling any low spots with mortar. Finish the surface of the pre-pan with a wood float until it is even and smooth. Allow the mortar to cure overnight.

Measure the dimensions of the shower floor, and mark it out on a sheet of CPE waterproof membrane using a felt-tipped marker. From the floor outline, measure out and mark an additional 8” for each wall and 16” for the curb end. Cut the membrane to size using a utility knife and straightedge. Be careful to cut on a clean, smooth surface to prevent puncturing the membrane. Lay the membrane onto the shower pan.

Measure to find the exact location of the drain and mark it on the membrane, outlining the outer diameter of the drain flange. Cut a circular piece of CPE membrane roughly 2” larger than the drain flange, then use CPE membrane solvent glue to weld it into place and reinforce the seal at the drain.

Apply CPE sealant around the drain. Fold the membrane along the floor outline. Set the membrane over the pre-pan so the reinforced drain seal is centered over the drain bolts. Working from the drain to the walls, carefully tuck the membrane tightly into each corner, folding the extra material into triangular flaps.

Apply CPE solvent glue to one side, press the flap flat, then staple it in place. Staple only the top edge of the membrane to the blocking; do not staple below the top of the curb or on the curb itself.

At the shower curb, cut the membrane along the studs so it can be folded over the curb. Solvent-glue a dam corner at each inside corner of the curb. Do not fasten the dam corners with staples.

At the reinforced drain seal on the membrane, locate and mark the drain bolts. Press the membrane down around the bolts, then use a utility knife to carefully cut a slit just large enough for the bolts to poke through. Push the membrane down over the bolts.

Use a utility knife to carefully cut away only enough of the membrane to expose the drain and allow the middle drain piece to fit in place. Remove the drain bolts, then position the middle drain piece over the bolt holes. Reinstall the bolts, tightening them evenly and firmly to create a watertight seal.

Test the shower pan for leaks overnight. Place a balloon tester in the drain below the weep holes, and fill the pan with water, to 1” below the top of the curb. Mark the water level and let the water sit overnight. If the water level remains the same, the pan holds water. If the level is lower, locate and fix leaks in the pan using patches of membrane and CPE solvent.

Install cementboard on the alcove walls, using 1/4” wood shims to lift the bottom edge off the CPE membrane. To prevent puncturing the membrane, do not use fasteners in the lower 8” of the cementboard. Cut a piece of metal lath to fit around the three sides of the curb. Bend the lath so it tightly conforms to the curb. Pressing the lath against the top of the curb, staple it to the outside face of the curb. Mix enough mortar for the two sides of the curb.

Overhang the front edge of the curb with a straight 1× board, so it is flush with the outer wall material. Apply mortar to the mesh with a trowel, building to the edge of the board. Clear away excess mortar, then use a torpedo level to check for plumb, making adjustments as needed. Repeat for the inside face of the curb. Allow the mortar to cure overnight.

NOTE: The top of the curb will be finished after tile is installed (step 19).

Attach the drain strainer piece to the drain, adjusting it to a minimum of 1 1/2” above the shower pan. On one wall, mark 1 1/2” up from the shower pan, then use a level to draw a reference line around the perimeter of the shower base. Because the pre-pan establishes the 1/4” per foot slope, this measurement will maintain that slope.

Spread tile spacers over the weep holes of the drain to prevent mortar from plugging the holes. Mix the floor mortar, then build up the shower floor to roughly half the thickness of the base. Cut metal lath to cover the mortar bed, keeping it 1/2” from the drain (see photo in step 18).

Continue to add mortar, building the floor to the reference line on the walls. Use a level to check the slope, and pack mortar into low spots with a trowel. Leave space at the drain for the thickness of the tile. Float the surface using a wood float until it is smooth and slopes evenly to the drain. When finished, allow the mortar to cure overnight before installing the tiles.

After the floor has cured, draw reference lines and establish the tile layout, then mix a batch of thinset mortar and install the floor tile. At the curb, cut the tiles for the inside to protrude 1/2” above the unfinished top of the curb, and the tiles for the outside to protrude 5/8” above the top, establishing a 1/8” slope so water drains back into the shower. Use a level to check the tops of the tiles for level as you work.

Mix enough floor mortar to cover the unfinished top of the curb, then pack it in place between the tiles using a trowel. Screed off the excess mortar flush with the tops of the side tiles. Allow the mortar to cure, then install bullnose cap tile. Install the wall tile, then grout, clean, and seal all the tile. After the grout has cured fully, run a bead of silicone caulk around all inside corners to create control joints.

Tiling Curbless Showers & Wet Rooms

Curbless showers and entire bathroom “wet rooms” are becoming increasingly common as more and more homeowners discover the luxury of a barrier-free shower and open bathroom floor plan. In both cases, the entire space is waterproofed and can be tiled without concern for capturing water overspray or runoff. This creates a sleek, upscale, and sophisticated look. It also makes it easier to navigate the space—especially in the case of a curbless shower. The shower is truly “walk-in” and can even be used by those in a wheelchair or using a walker. (One reason why textured-surface tile is usually used in these applications.)

The main idea behind a wet room or a curbless shower is that moisture doesn’t need to be contained because the entire area is waterproof, up to the ceiling. Without the need for divider walls or enclosures, the layout of a wet room can be opened up, allowing the homeowner to exploit more of the floor space.

Installing a wet room involves laying down layers that work together to provide an impermeable barrier to water, in a process called “tanking.” The process centers on the use of a thick, durable waterproofing membrane (see pages 73 to 75 for installation instructions), specialized waterproofing tape, and waterproofing compound that can be rolled or brushed onto walls and floors. Some companies even supply complete kits, with everything you’ll need to prepare the surfaces for tile. You can find these kits for entire wet rooms, but more commonly, they are offered for curbless showers. The kit includes everything you’ll need to install, waterproof, and tile the space, right down to the shower pan and drain fittings.

In practice, the preliminary work is a lot like taping and skim coating a newly drywalled room. All openings—from drains to water-supply inlets—are sealed with additional membranes, and the floor is sloped to a central drain. A curbless shower (and a complete wet room) floor is most commonly sloped from all four corners to the drain. But you can opt for a sleeker look with the use of a concealed linear “trench” drain along one edge of the room. This type of drain requires the floor be sloped in one direction only.

The actual tiling work, shown in the project that follows, is feasible for even a modestly skilled DIYer, thanks to well thought-out kits that include all the materials you’ll need. You must, however, be careful when tiling floor sloops and around drains and other fixtures.

Any curbless shower is a great place to show off a custom tile design, such as the one outlined in this project. Modify it to suit your own tastes.

A curbless shower can be an impressive, space-efficient addition to any bathroom, especially when tiled in a unique design as shown here. It’s essential that the substructure underneath the tile is completely stable and waterproof.

TYPICAL WET ROOM CONSTRUCTION

How to Install Tile for a Curbless Shower

BEFORE YOU START: Curbless showers and wet rooms must meet strict local codes for providing a waterproof membrane beneath the tile. See pages 73 to 75 and 106 to 113 for two examples. The walls and floor in the bathroom seen here are treated with a roll-on waterproofing system. (See Resources, page 233). Check with your local building inspector to learn which waterproofing systems may be used in your area. Set the floor tile first. Begin by placing a sample of the floor tile directly next to the drain so you can set the drain grate height to match. The adjustable mounting plate for the grate should be flush with the tops of the tile.

Begin laying floor tile in the corner of the shower. Lay a bed of thinset tile adhesive, using a notched trowel. The thinset container should specify the notch size (3/8” square notch is seen here).

Place the corner tile into the bed of thinset and press it to set it. Don’t press down too hard or you will displace too much of the material. Continue laying tile, fanning out from the corner toward the drain opening. Leave space around the drain opening as it is likely you’ll need to cut tiles to fit.

Install tile so a small square of untiled area is left around the drain opening (which, in the system seen here, is square, making for an easier cutting job).

Mark the tiles that surround the drain opening for cutting. Leave a small gap between the tiles next to the drain grate mounting plate. Cut the tiles along the trim lines using a tile saw. If you are not comfortable using a tile saw, score the tiles and cut them with tile nippers.

Apply thinset onto the shower pan, taking care not to get any on the drain grate mounting plate. You may need to use a small trowel or a putty knife to get into small gaps.

Set the cut tiles around the drain opening, doing your best to maintain even gaps that match the gaps in the rest of the floor. Once you’ve finished tiling around the drain, complete setting floor tile in the rest of the project area.

Let the floor tile set overnight, and then apply grout. Using a grout sponge, wipe the grout over the gaps so all gaps are filled evenly. After the grout dries, buff the floor with a towel to wipe up excess residue.

Snap the grate cover into the cover mounting plate (if you’ve stuffed a rag into the drain opening to keep debris out, be sure to remove it first). The grate cover seen here locks in with a small key that should be saved in case you need to remove the grate cover.

Begin setting the wall tile. Generally, it’s easiest if you start at the bottom and work upward. Instead of thinset adhesive, an adhesive mat is being used here. This relatively new product is designed for walls and is rated for waterproof applications. It is a good idea to use a spacer (1/4” thick or so) to get an even border at the bottoms of the first tiles.

In the design used here, a border of the same mosaic tile used in the floor is installed all around the shower area to make the first course. Dark brown accent tiles are installed in a single vertical column running upward, centered on the line formed by the shower faucet and showerhead. This vertical column is installed after the bottom border.

Next, another vertical column of accent tiles is installed on each side of the large, dark tiles. These columns are also laid using the floor tile, which connects the walls and floor visually in an effective way.

Finally, larger field tiles that match the floor tile used outside the shower area are installed up to the corner and outward from the shower area. Starting at the bottom, set a thin spacer on top of the border tiles to ensure even gaps.

Grout the gaps in the wall tiles. It’s usually a good idea to protect any fittings with painter’s tape prior to grouting. If you wish, a clear surround may be installed to visually define the shower area, as in the photo to the right, but because the shower pan is pitched toward the drain it really is not necessary.

Resilient Tile

As with any tile installation, resilient tile requires carefully positioned layout lines. Before committing to any layout and applying tile, conduct a dry run to identify potential problems.

Keep in mind the difference between reference lines (see opposite page) and layout lines. Reference lines mark the center of the room and divide it into quadrants. If the tiles don’t lay out symmetrically along these lines, you’ll need to adjust them slightly, creating layout lines. Once layout lines are established, installing the tile is a fairly quick process. Be sure to keep joints between the tiles tight and lay the tiles square.

Tiles with an obvious grain pattern can be laid so the grain of each tile is oriented identically throughout the installation. You can also use the quarter-turn method, in which each tile has its pattern grain running perpendicular to that of adjacent tiles. Whichever method you choose, be sure to be consistent throughout the project.

Resilient tiles have a pattern layer that is bonded to a vinyl base and coated with a transparent wear layer. Some come with adhesive pre-applied and covered by a paper backing, others have dry backs and are designed to be set into flooring adhesive.

TOOLS & MATERIALS

Tape measure

Chalkline

Framing square

Utility knife

1/16” notched trowel

Heat gun

Resilient tile

Flooring adhesive (for dry-back tile)

1/8” spacer

Threshold material (if necessary)

Check for noticeable directional features, such as the grain of the vinyl particles. You can set the tiles in a running pattern so the directional feature runs in the same direction (top), or in a checkerboard pattern using the quarter-turn method (bottom).

How to Make Reference Lines for Tile Installation

Mark reference line X by measuring along opposite sides of the room and marking the center of each side. Snap a chalkline between the marks. Measure and mark the center point of the line. Use a framing square to establish a perpendicular reference line. Snap chalkline for the second line, Y.

Measure along line X and mark 3 ft. from the center point. Measure from the center point along line Y and mark at 4 ft. Measure between the marks. If the lines are perpendicular, the distance will be 5 ft. If not, adjust the lines until they’re exactly perpendicular.

How to Install Dry-Backed Resilient Tile

Snap perpendicular reference lines with a chalkline (above). Dry-fit tiles along layout line Y so a joint falls along reference line X. If necessary, shift the layout to make the layout symmetrical or to reduce the number of tiles that need to be cut.

If you shift the tile layout, create a new line that is parallel to reference line X and runs through a tile joint near line X. The new line, X1, is the line you’ll use when installing the tile. Use a different colored chalk to distinguish between lines.

Dry-fit tiles along the new line, X1. If necessary, adjust the layout line as in steps 1 and 2.

If you adjusted the layout along X1, measure and make a new layout line, Y1, that’s parallel to reference line Y and runs through a tile joint. Y1 will form the second layout line you’ll use during installation.

Apply adhesive around the intersection of the layout lines using a trowel with 1/16” V-shaped notches. Hold the trowel at a 60° angle and spread adhesive evenly over the surface.

Spread adhesive over three quadrants. Allow it to set according to manufacturer’s instructions, then begin laying tile at the center intersection. When the first three quadrants are tiled, spread adhesive and tile the last quadrant.

To cut tiles to fit along the walls, place the tile to be cut (A) face up on top of the last full tile you installed. Position a 1/8”-thick spacer against the wall, then set a marker tile (B) on top of the tile to be cut. Trace along the edge of the marker tile to draw a cutting line.

Cut the tile to fit using a snap cutter to make straight cuts. You may use a straightedge guide and utility knife instead.

Install cut tiles. If you’re precutting all tiles before installing them, measure the distance and install tiles at various points in case the measurement changes. Install thresholds at room borders where the new floor joins another floor covering.

OUTSIDE CORNERS

To mark tiles for cutting around outside corners, make a cardboard template to match the space, keeping a 1/8” gap along the walls. After cutting the template, check to make sure it fits. Place the template on a tile and trace its outline.

Wall Projects

This chapter starts with a very basic wall project that can be adapted for many different applications. Then, we go over how to tile a tub alcove, another tile project that’s frequently undertaken by do-it-yourselfers.

From these beginnings, it’s a small step to learn how to embellish an existing tile wall with a medallion or decorative tile, or tile a fireplace surround or kitchen backsplash. With the confidence developed in those projects, you’ll be ready to tile a tub deck or build a wall niche, if the opportunity arises.

The projects in this chapter introduce you to several new and interesting techniques. The tub deck project shows you how to set several types of trim tile, and the wall niche project illustrates how to set irregularly shaped, groutless tile.

Use these projects as jumping off points, as places from which to let your imagination soar. Study the techniques and information presented here, then throw in some accent tiles or get creative and add splashes of color—make a project your own.

In this chapter:

Gallery of Wall Tile Projects

Evaluating & Preparing Walls

Removing Wall Surfaces

Installing & Finishing Wallboard

Installing Cementboard on Walls

Wall Tile Layouts

Installing Wall Tile

Installing a Tub Tile Surround

Tiled Tub Apron

Tiled Wall Niche

Retrofit Accent Strip

Fireplace Surround

Make a confined tub alcove seem larger by using subway tiles. With their horizontal orientation, they visually stretch the niche. Subway tiles are most often white, but you can use colors or neutrals such as the tan shown here for a surprising look.

Protect against potential shower leaks by cladding walls in large-format tiles. Fewer grout lines mean fewer avenues for water to infiltrate behind tiles.

Bring life to a small powder room with unique painted tile, such as the cement tile used on the wall of this room.

Make a bold statement by using the same tile on the wall as you used on the floor. Although this won’t work in every situation, a modern space and faux-wood porcelain tile is ideal for the treatment.

Create a very special focal point by using handpainted ceramic tiles such as these on a high-profile wall, where they will get the attention they deserve (and deliver visual fireworks that justify the cost).

Frame a field of distinctive tiles to make a wall really stand out. The relief tiles in this shower create an almost hypnotic pattern that garners even more attention against monochrome, neutral, square wall tiles. This effect can work in any room of the house.

Match the surface pattern of wall tile to that of floor tile to seamlessly blend the look of the room. This space is unified by the faux-wood tones of the porcelain floor and wall tiles, but by using different sizes and formats, visual interest is still maintained.

Coordinate tile choice with overall design. A subtle bathroom style calls for an understated classic tile such as the marble in this bathroom. It’s a clean, demure, and very handsome look in which all the design elements work together.

Blend a variety of wall tile shapes, patterns, and sizes by keeping all the tiles in the same color family. The rust red used in this bathroom ties everything together and fits perfectly with the antique fixtures throughout the room.

Glam it up by using unusual tiles that bring fun and flair to the room. If you’re willing to take a little risk, you can make the most of exciting tile options such as these metal tiles that look like mirrored glass. Asymmetrical edge bevels give the tiles a funky appeal, and the overall look makes them a real conversation piece.

Take advantage of the canvas that is a fireplace surround, as a chance to show off hallmark tile in a stunning design. The glass tile here is easy to clean and the pattern is endlessly fascinating—ensuring that the area is still a focal point even when no fire is roaring in the fireplace.

Choose mosaics that reflect your style. Manufacturers offer a growing selection of mosaics, including the irregularly sized pieces in this wall—giving the kitchen a rustic feel in an eye-catching backsplash.

Evaluating & Preparing Walls

The substrate for wall tiles must be stable; that is, it must not expand and contract in response to changes in temperature or humidity. For this reason, it will be necessary to strip all wallpaper before tiling, even if the paper has been painted. Similarly, remove any type of wood paneling before tiling a wall. Even painted walls need some preparation. For example, paint that’s likely to peel needs to be sanded thoroughly before the project starts.

Smooth concrete walls can be tiled, but the concrete has to be prepared. Scrub it with a concrete cleaner, then apply a concrete bonding agent. Use a grinder to smooth any unevenness. Install an isolation membrane (see pages 73 to 75) to keep the tile from cracking if the walls crack, which is a common problem.

Brick or block walls are a good substrate for tiling, but the surface is not smooth enough to be tiled without additional preparation. Mix extra Portland cement into brick mortar, apply a smooth, even skim coat to the walls, and let it dry thoroughly before beginning the tile project.

Existing tile can be tiled over as long as the glaze has been roughened enough for the adhesive to adhere properly. Remember, though, that the new tile will protrude quite a way from the wall. You’ll need to accommodate for this on the edges and around receptacles, switches, windows or doors, and other obstacles.

In some cases, you’ll find that it’s easiest to remove the old substrate and install new (see pages 68 to 72). Even if you’re working with an appropriate substrate in good condition, you will need to evaluate the wall to make sure it is plumb and flat, and fix surface flaws before you begin your wall tiling project.

Run a straightedge up and down and side-to-side along wall surfaces and outline the valleys. Any difference of 1/4” or more must be filled with joint compound using a 12” taping knife. You may need to apply a number of thin layers for best results. Some plaster surfaces are softer than others. High lime content plaster (inset) is too soft to serve as a backing surface for tile.

How to Patch Holes

Patching small holes: Fill smooth holes with spackle, then sand smooth. Cover ragged holes with a repair patch, then apply two coats of spackle or wallboard compound. Use a damp sponge or wet sander to smooth the repair area, then sand when dry, if necessary.

Patching large holes: Draw cutting lines around the hole, then cut away the damaged area using a wallboard saw. Place plywood strips behind the opening and drive wallboard screws to hold them in place. Drive screws through the wallboard patch and into the backers. Cover the joints with wallboard tape and finish with compound.

How to Check & Correct Out-of-Plumb Walls

Use a plumb bob to determine if corners are plumb. A wall more than 1/2” out of plumb should be corrected before tiling.

If the wall is out of plumb, use a long level to mark a plumb line the entire height of the wall. Remove the wall covering from the out-of-plumb wall.

Cut and install shims on all the studs to create a new, plumb surface for attaching backing materials. Draw arrows at the shim highpoints to mark for wallboard screw placement.

Removing Wall Surfaces

You may have to remove and replace interior wall surfaces before starting your tiling project. Most often, the material you’ll be removing is wallboard, but you may be removing plaster or ceramic tile. Removing wall surfaces is a messy job, but it is not difficult. Before you begin, shut off the power and inspect the wall for wiring and plumbing.

Make sure you wear appropriate safety gear—glasses and dust masks—since you will be generating dust and small pieces of debris. Use plastic sheeting to close off doorways and air vents to prevent dust from spreading throughout the house. Protect floor surfaces and the bathtub with rosin paper securely taped down. Dust and debris will find their way under drop cloths and will quickly scratch your floor or tub surfaces.

Be aware of how your wall is built before you start tearing off surfaces. If it is an exterior wall take extra care not to disturb insulation. You should plan on replacing the vapor barrier before installing new wallcoverings.

TOOLS & MATERIALS

Utility knife

Pry bar

Circular saw with demolition blade

Straightedge

Maul

Masonry chisel

Heavy tarp

Reciprocating saw with bimetal blade

Hammer

Protective eyewear

Dust mask

2 × 4 lumber

How to Remove Wallboard

Remove baseboards and other trim and prepare the work area. Make a 1/2”-deep cut from floor to ceiling using a circular saw. Use a utility knife to finish the cuts at the top and bottom and to cut through the taped horizontal seam where the wall meets the ceiling surface.

Insert the end of a pry bar into the cut near one corner of the opening. Pull the pry bar until the wallboard breaks, then tear away the broken pieces. Take care to avoid damaging the wallboard outside the project area.

How to Remove Plaster

Remove baseboards and other trim and prepare the work area. Score the cutting line several times with a utility knife using a straightedge as a guide. The line should be at least 1/8” deep.

Break the plaster along the edge by holding a scrap piece of 2 × 4 on edge just inside the scored line, and rapping it with a hammer. Use a pry bar to remove the remaining plaster.

Cut through the lath along the edges of the plaster using a reciprocating saw or jigsaw. Remove the lath from the studs using a pry bar.

How to Remove Ceramic Wall Tile

Cover the floor with a heavy tarp, and shut off the electricity and water. Knock a small starter hole into the bottom of the wall using a maul and masonry chisel.

Begin cutting out small sections of the wall by inserting a reciprocating saw with a bimetal blade into the hole and cutting along grout lines. Be careful when sawing near pipes and wiring.

Cut the entire wall surface into small sections, removing each section as it is cut. Be careful not to cut through studs.

Installing & Finishing Wallboard

Regular wallboard is an appropriate backer for ceramic tile in dry locations. Greenboard, a moisture-resistent form of wallboard, is good for kitchens and the dry areas of bathrooms. Tub and shower surrounds and kitchen backsplashes should have a cementboard backer.

Wallboard panels are available in 4 × 8-foot or 4 × 10-foot sheets, and in 3/8-, 1/2-, and 5/8-inch thicknesses. For new walls, 1/2-inch thick is standard.

Install wallboard panels so that seams fall over the center of framing members, not at sides. Use all-purpose wallboard compound and paper joint tape to finish seams.

Score wallboard face paper with a utility knife using a drywall T-square as a guide. Bend the panel away from the scored line until the core breaks, then cut through the back paper (inset) with a utility knife, and separate the pieces.

TOOLS & MATERIALS

Tape measure

Utility knife

T-square

6” and 12” taping knives

150-grit sanding sponge

Screw gun

Wallboard

Wallboard tape

1 1/4” coarse-thread wallboard screws

Wallboard compound

Metal inside corner bead

How to Install & Finish Wallboard

Install panels with their tapered edges butted together. Fasten with 1 1/4” wallboard screws, driven every 8” along the edges, and every 12” in the field. Drive screws deep enough to dimple surface without ripping face paper (inset).

Finish the seams by applying an even bed layer of wallboard compound over the seam, about 1/8” thick using a 6” taping knife.

Center the wallboard tape over the seam and lightly embed it into the compound, making sure it’s smooth and straight.

Smooth the tape with the taping knife. Apply enough pressure to force compound from underneath the tape, leaving the tape flat and with a thin layer underneath. Cover all exposed screw heads with the first of three coats of compound (inset). Let compound dry overnight.

Second-coat the seams with a thin, even layer of compound using a 12” knife. Feather the sides of the compound first, holding the blade almost flat and applying pressure to the outside of the blade so the blade just skims over the center of the seam.

After feathering both sides, make a pass down the center of the seam, leaving the seam smooth and even, the edges feathered out even with the wallboard surface. Completely cover the joint tape. Let the second coat dry, then apply a third coat using the 12” knife. After the third coat dries completely, sand the compound lightly with a wallboard sander or a 150-grit sanding sponge.

INSIDE CORNER BEAD

Finish any inside corners using paper-faced metal inside corner bead to produce straight, durable corners with little fuss. Embed the bead into a thin layer of compound, then smooth the paper with a taping knife. Apply two finish coats to the corner, then sand the compound smooth.

Installing Cementboard on Walls

Before you begin working, the wall and ceiling framing will need to be examined to make sure they meet the structural requirements for a backer board installation. Studs, joists, and rafters, often referred to as framing members, should be spaced a maximum of 16 inches on center for wall applications.

In wet areas, the application of a moisture barrier, 15# roofing felt or polyethylene film, is required to protect the wall cavity from moisture intrusion. This is fastened directly to the framing members using staples or roofing nails. Polyethylene sheeting is commonly found in rolls that are wide enough to cover an entire wall in one piece. Asphalt roofing felt (also called building paper) is installed in lapped rows, starting from the bottom of the wall assembly. Subsequent rows should overlap the prior row by a minimum of 2 inches for horizontal seams and 6 inches for vertical seams and corners.

Attach 1/2”-thick cementboard to the framing members horizontally with the rough side facing out. Use 1 1/4” cementboard screws. Fasten screws every 6” on-center for ceiling applications and every 8” on-center for wall applications. Keep fasteners 2” away from each corner and no less than 3/8” from the panel edges.

TOOLS & MATERIALS

Eye and ear protection

Screw bit

Stapler and staples

Modified thinset mortar

4-mil clear poly sheeting

2” fiberglass mesh tape

1 1/4” cementboard screws

15# roofing felt

1/2” cementboard

Work gloves

Drill

Tape measure

6” joint knife

Preparing the Wall

A moisture barrier consisting of 4-mil clear polyethylene sheeting can be stapled to framing members in damp areas before installing the cementboard.

Asphalt roofing felt (15# building paper) can also be used as a moisture barrier behind cementboard panels in damp areas.

How to Hang Cementboard on Walls

Fasten panels to the wall framing members using 1 1/4” cementboard screws. Properly fastened, the head of each screw will sit flush with the surface of the panel. Make sure all seams fall at stud locations, and install the bottom course so the panels are around 1/4” off the ground.

Fill the joints using a modified thinset mortar, and then embed fiberglass mesh tape into the mortar. Skim off excess mortar from the joint using a joint knife.

Complete the cementboard installation by applying thinset mortar over the tape and feathering out the edges. If you will be applying a waterproofing membrane over the cementboard surfaces, allow 24 hrs. for the thinset in the seams to dry.

Wall Tile Layouts

Establishing perpendicular reference lines is a critical part of every tile project, including wall projects. To create these lines, measure and mark the midpoint at the top and bottom of the wall, and then again along each side. Snap chalklines between opposite marks to create your vertical and horizontal centerlines. Use the 3-4-5 triangle method to make sure the lines are drawn correctly. Adjust the lines until they are exactly perpendicular.

Next, do a dry run of your proposed layout, starting at the center of the wall and working toward an adjoining wall. If the gap between the last full tile and the wall is too narrow, adjust your starting point. Continue to dry-fit tile along the walls, paying special attention to any windows, doors, or permanent fixtures in the wall. If you end up with very narrow tiles anywhere, adjust the reference lines (and your layout) to avoid them. It’s best not to cut tiles by more than half.

If your wall has an outside corner, start your dry run there. Place bullnose tiles over the edges of the adjoining field tiles. If this results in a narrow gap at the opposite wall, install trimmed tile next to the bullnose edge to even out or avoid the gap.

Draw your tile layout to scale on the wall drawing to establish your reference lines.

Check the Walls

Check the walls and corners to see if they’re plumb. Make any necessary adjustments before beginning your tile project.

Measure the walls, paying particular attention to the placement of windows, doors, and permanent fixtures. Use these measurements to create a scale drawing of each wall to be tiled.

How to Test a Wall Layout

Attach a batten to the wall along your horizontal reference line using screws. Dry-fit tiles on the batten, aligning the middle tile with the vertical centerline.

If you end up with too narrow a gap along the wall in step 1, move over half the width of a tile by centering the middle tile over the vertical centerline.

Use a story stick to determine whether your planned layout works vertically. If necessary, adjust the size of the first row of tile.

Dry-fit the first row of tile, then hold a story stick along the horizontal guideline with one grout line matched to the vertical reference line. Mark the grout lines, which will correspond with the grout lines of the first row and can be used as reference points.

Installing Wall Tile

Beautiful, practical, and easy to clean and maintain, tile walls are well suited to bathrooms, kitchens, mudrooms, and other hard-working spaces in your home.

When shopping for tile, keep in mind that tiles that are at least 6 × 6 inches are easier to install than small tiles, because they require less cutting and cover more surface area. Larger tiles also have fewer grout lines that must be cleaned and maintained. Check out the selection of trim and specialty tiles and accessories that are available to help you customize your project.

Most wall tile is designed to have narrow grout lines (less than 1/8-inch wide) filled with unsanded grout. Grout lines wider than 1/8-inch should be filled with sanded floor-tile grout. Either type will last longer if it contains, or is mixed with, a latex additive. To prevent staining, it’s a good idea to seal your grout after it fully cures, then once a year thereafter.

The range of available wall tile is even more dynamic than floor tile. If you’re willing to do a bit of in-depth planning and extra installation work, you can have a stunning wall such as this, incorporating different sizes and shapes of tile—including the metal versions used for this backsplash.

TOOLS & MATERIALS

Wet saw

Nippers

Carpenters pencil

Notched trowel

Rubber mallet

Grout float

Grout sponge

Soft cloth

Small paintbrush or foam brush

Tub and Tile caulk, as necessary

Caulk gun

Carpet-wrapped scrap 2 × 4

Chalkline

Thinset mortar with latex additive

Wall tile

Trim tile (as needed)

Tile grout with latex additive

Grout sealer

Tile spacers

1/8” shims

Eye protection

Rubber gloves

How to Set Wall Tile

Design the layout and mark the reference lines. Begin installation with the second row of tiles above the floor. If the layout requires cut tiles for this row, mark and cut the tiles for the entire row at one time.

Mix a small batch of thinset mortar containing a latex additive. (Some mortar has additive mixed in by the manufacturer and some must have additive mixed in separately.) Cover the back of the first tile with adhesive, using a 1/4” notched trowel.

Beginning near the center of the wall, apply the tile to the wall with a slight twisting motion, aligning it exactly with the horizontal and vertical reference lines. When placing cut tiles, position the cut edges where they will be least visible.

VARIATION: Spread adhesive on a small section of the wall, then set the tiles into the adhesive. Thinset adhesive sets fast, so work quickly if you choose this installation method.

Continue installing tiles, working from the center to the sides in a pyramid pattern. Keep the tiles aligned with the reference lines. If the tiles are not self-spacing, use plastic spacers inserted between tiles to maintain even grout lines. The base row should be the last row of full tiles installed. Cut tile as necessary.

As small sections of tile are completed, set the tile by laying a scrap of 2 × 4 wrapped with carpet onto the tile and rapping it lightly with a mallet. This embeds the tile solidly in the adhesive and creates a flat, even surface.

To mark bottom and edge row tiles for straight cuts, begin by taping 1/8” spacers against the surfaces below and to the side of the tile. Position a tile directly over the last full tile installed, then place a third tile so the edge butts against the spacers. Trace the edge of the top tile onto the middle tile to mark it for cutting.

Install any trim tiles, such as the bullnose edge tiles shown above, at border areas. Wipe away excess mortar along the top edges of the edge tiles. Use bullnose and corner bullnose (with two adjacent bullnose edges) tiles at outside corners to cover the rough edges of the adjoining tiles.

Let mortar dry completely (12 to 24 hrs.), then mix a batch of grout containing latex additive. Apply the grout with a rubber grout float, using a sweeping motion to force it deep into the joints. Do not grout joints adjoining bathtubs, floors, or room corners. These will serve as expansion joints and will be caulked later.

Wipe a damp grout sponge diagonally over the tile, rinsing the sponge in cool water between wipes. Wipe each area only once; repeated wiping can pull grout from the joints. Allow the grout to dry for about 4 hrs., then use a soft cloth to buff the tile surface and remove any remaining grout film.

When the grout has cured completely, use a small foam brush to apply grout sealer to the joints, following the manufacturer’s directions. Avoid brushing sealer on the tile surfaces, and wipe up excess sealer immediately.

Seal expansion joints at the floor and corners with silicone caulk. After the caulk dries, buff the tile with a soft, dry cloth.

Installing a Tub Tile Surround

With a nearly limitless selection of styles, colors, and sizes of tile to choose from, a tub tile surround replacement is an ideal home improvement project. It can transform your bathroom into a luxurious retreat, while increasing the value of your home.

Tub tile surrounds can be broken down to three basic components. The back wall is always tiled first. The towel bar wall contains the optional posts and rod used for hanging bath towels. Lastly, the manifold wall contains the valve stems, shower head, and tub spout. Some tub surrounds are topped off with a low hanging ceiling. If this is the case for your project, install the cementboard on the ceiling first and tile the ceiling after the walls have been tiled. Ceiling tile is often installed on a diagonal pattern to avoid alignment issues with the wall tile joints.

With proper care and maintenance, nearly any type of wall or floor tile can be used for a surround. Tiles that are rated vitrified or impervious, however, absorb less moisture and are better suited for wet areas. Unglazed tiles such as the tile installed in this project may be used, but be sure to seal them well with at least two coats of tile sealant.

While field tile is estimated and purchased by the total number of square feet, trim tile such as bullnose or cap tile is quantified in linear feet. If the tile you select isn’t available with matching trim tile, consider making your own using a wet tile saw fitted with a bevel profile wheel. Through-body porcelain tile is an excellent choice for making custom trim because the surface color is uniform throughout the body of the tile. Most tiled surrounds include bath accessories such as a soap dish and towel bar fixtures. Some tile families offer these accessories in the same patterns and colors. In other cases, you’ll have to choose a similar—or perhaps contrasting—style or color. Make sure the thickness of the base for these accessories matches the tile thickness.

To introduce a splash of color to an otherwise plain tile surround, consider adding one or more bands of contrasting tile into the installation. Some tile product lines are available in a variety of solid colors, allowing the installer to incorporate colored rows of similarly sized tiles into the installation without having to make special adjustments to the layout. For added effect, you can even match the trim color to the colored bands of tile or sprinkle some decorative accent tiles throughout the tile installation.

A perfectly functional alcove bathtub surround (above) can be utterly transformed with tile (below).

TOOLS & MATERIALS

1 × 2 furring strips

1 1/4” cementboard screws

1/2” cementboard

2” fiberglass mesh tape

4-ft. level

4-mil polyethylene sheeting

6” joint knife

Cardboard

Caulk gun

Drill

Eye and ear protection

Square notched trowel

Modified thinset mortar

Stapler and staples

Carbide scoring tool

Carbide hole saw bit

Grout release agent

Grout float

Grout

Grout sponge

Keyhole saw

Latex tile caulk

Tape measure

Tarps

Tile

Tile-cutting tools

Trim tile

Work gloves

Utility knife

Screwdriver

Hammer

Wood blocking

Tile spacers

Small roller

How to Install a Tiled Tub Surround

Remove the old fittings. To begin, remove the tub spout, faucet handles, and shower head. Then, slice and remove the caulk from the corner joints. Existing ceramic fittings such as soap dishes should also be removed to prevent them from falling later and damaging the tub. Use a utility knife to remove old caulk, grout, and adhesive from around the lip of the tub. Finally, lay protective cardboard over the exposed surfaces of the tub and drape tarps over cabinets and toilets.

Cut out old surround panels or tiles. A keyhole or drywall saw can be used to safely cut through the drywall at the junction where it meets the surround. Use the edge of the tile or panel as a guide, taking care to feel for and avoid plumbing or other unseen obstacles hidden within the wall cavity.

Remove any drywall in the new tile installation area. This will need to be replaced with cementboard. Remove all nails and debris from the framing members. If necessary, install additional wood blocking to accommodate the cementboard installation.

Install a moisture barrier. Fasten 4-mil clear polyethylene sheeting to the studs using staples. This step may be omitted if a waterproofing membrane will be applied over the surface of the cementboard later.

Install 1/2”-thick cementboard horizontally on the back wall first, and then on the side walls. Fasten the panels to the studs using 1 1/4” cementboard screws. To make straight cuts, score the panel using a carbide scoring tool, then snap the panel along the scored line. To make hole cuts for plumbing protrusions, use a drill fitted with a carbide hole saw bit.

Fill the gaps between cementboard panels with thinset mortar, overlapping at least 2 to 3” on each side of the joint. Center and embed 2”-wide alkaline-resistant fiberglass tape over the joint and lightly skim thinset over the joint. If your local codes require it, apply a roll-on waterproofing membrane to the cementboard (see page 63).

Dry-lay tile for your surround on a flat surface, inserting 1/8” spacers between the tiles to set the gap. Lay out enough for roughly half the surround height and then measure the length of the dry-laid row to find the actual height of the tiles on the wall.

Draw horizontal reference lines on the wall using a 4-ft. level to make sure the lines are level. Extend these reference lines to each side wall. Measure down from the horizontal lines to the tub at several points on all walls to make sure the tub deck and the lines are parallel. If they aren’t, re-measure from the point where the tub deck is highest and transfer level lines all around from that point.

Draw a vertical reference line down the center of the back wall. To temporarily support the weight of the tile that will be installed above, align and fasten 1 × 2 furring strips just below the horizontal reference lines located in the midsection of the tub surround.

Set the first tiles. Mix a small batch of thinset mortar. Apply the thinset using a 1/4” square-notched trowel held at a 45° angle. Spread the adhesive within the guidelines on the wall, aligning the ridges of the setting bed in a horizontal direction. Install tile on the back wall first, keeping tile aligned to the centered guide line.

Install two or three rows of tiles—here, a row of decorative accent tiles is installed as well.

To mark tiles for straight cuts, place a full tile directly on top of the field tile that is installed adjacent to the void. Position another full tile over the void, abutting the overhanging edge of the tile against a 1/8” spacer. Trace the edge of this tile to mark the underlying tile for cutting.

Complete the upper sections. After the top portion of the back wall is tiled, fill in the upper portions of each side wall. Leave out tiles as needed to accommodate tiled-in accessories such as a soap dish or towel rod.

Mark and cut tiles to fit around the valve stems and water pipes as required to install your tub spout, diverter, and shower head (often, shower heads are installed above the tiles). Finish tiling the lower portions of the tile installation, then allow to dry for 24 hrs.

TIP: Tape tiles together to prevent slippage while they dry.

Coat the tile surfaces with a sealer or other grout-release agent if they are not glazed by the manufacturer. This treatment will prevent grout from getting into places where it should not go.

Grout the tiles (see page 143). To apply grout, hold the grout float at an angle and force the mortar into the joints, skimming excess grout from the tile surface with each pass. Wipe tile clean using a damp grout sponge. After grouting, buff tile surfaces with a soft cloth to remove haze. Install fittings and hardware, and caulk around the tub deck.

Tiled Tub Apron

The aprons that are cast into alcove bathtubs simplify the tub installation, but they often come up a bit short in the style department. One way to improve the appearance of a plain apron and create the look of a built-in tub is simply to build and tile a short wall in front of the tub. All it takes is a little simple framing and a few square feet of tile.

The basic strategy is to construct a 2 × 4 stub wall in front of the tub apron and then tile the top and front of the wall. One design option is to try and match existing tile, but it’s unlikely you’ll be able to find the exact tile unless it’s relatively new. Choosing complementary or contrasting tile is usually a better bet. Specialty tile, such as listellos, pencils, and accent tile, can have a big impact without breaking the bank because you’re covering such a small area. Ask your tile retailer to direct you to families of tile with multiple shapes and accessories.

Be sure to include a waterproof backer (cementboard is recommended) and get a good grout seal, since the stub wall will be in a wet area.

An ordinary tub apron does little to inspire in a bathroom, but a tiled apron wall is a fine way to add interest.

TOOLS & MATERIALS

Stud finder

Tape measure

Circular saw

Drill

Laser or carpenter’s level

Tile cutting tools

Utility knife

Grout float

Grout sponge

Buff rag

Foam brush

2 × 4 lumber

Construction adhesive

Screws (2 1/2”, 3”)

Cementboard

Tile

Thinset mortar

Carbide paper or wet stone

Wide painter’s tape

Grout

Silicone caulk

Grout sealer

Notched trowel

Rubbing alcohol

Caulk gun

Tile spacers

Eye protection

How to Build a Tiled Tub Deck

Measure the distance of the tub rim from the floor, as well as the distance from one wall to the other at the ends of the tub. Allowing for the thickness of the tiles, create a layout for the project and draw a detailed plan, spacing the studs 16” apart on center.

Cut the 2 × 4s to length for the base plate and top plate (58 1/2” long as shown). Cut the studs (five 11” pieces as shown). Set the base plate on edge and lay out the studs, spacing them 16” on-center. Make sure the first and last studs are perfectly parallel with the end of the base plate, then drive two 2 1/2” screws through the base plate and into each stud.

Draw a placement line on the floor using a permanent marker. Spread a generous bead of construction adhesive on the bottom of the base plate. Align the base plate with the placement line and set it into position. Put concrete blocks or other weights between the studs to anchor the base plate to the flooring and let the adhesive cure according to manufacturer’s instructions.

Drive two or three 2 1/2” screws through the studs and into the room walls at each end of the stub wall. If the stub wall does not happen to line up with any wall studs, at least drive two 3” deck screws toenail style through the stub wall and into the room wall sole plate.

Set the top plate on the stub wall and attach it using two 2 1/2” screws for each stud. Offset the screws slightly to increase the strength of the assembly. The top of the stub wall should be 2 1/2” below the top of the tub.

Cut cementboard to fit the front (14 1/2” as shown). With the factory-finished edge of the cementboard at the top of the wall, attach the cementboard to the studs using cementboard screws.

Cut cementboard to fit the top of the stub wall (31/2”). With the factory-finished edge facing the tub edge, attach the cementboard to the top plate using cementboard screws.

Design the layout and mark reference lines (see page 141) on the wall. Draw horizontal and vertical reference lines for the corner tile (used to transition from vertical to horizontal at the top stub wall edge) and the coved base tile (if your project includes them). Lay out tile along the floor, including spacers.

Start tiling at the bottom of the wall. Lay out the bottom row of tile on the floor, using spacers if necessary. Adjust the layout to make end tiles balanced in size. Mark and cut the tiles as necessary, and then smooth any sharp edges with carbide paper or a wet stone. Mix a small batch of thinset mortar and install the base tiles by buttering the backs with mortar.

Beginning at the center intersection of the vertical field area, apply mortar using a notched trowel to spread it evenly. Cover as much area as required for a few field tiles. Install the field tiles, keeping the grout lines in alignment.

Finish installing the field tiles up to the horizontal line marking the accent tile location.

Apply thinset mortar to the backs of the accent tiles and install them in a straight line. The grout lines will likely not align with the field tile grout lines.

Dry-lay corner tiles to create a rounded transition at the top edge of the wall. Install these before you install the field tiles in the top row of the wall face or on the top of the stub wall (corner tiles are virtually impossible to cut if your measurements are off). Dry-lay the top row of tiles. Mark and cut tile if necessary.

Fill in the top course of field tile on the wall face, between the accent tiles and the corner tiles. If you have planned well you won’t need to trim the field tiles to fit. If you need to cut tiles to create the correct wall height, choose the tiles in the first row of field tiles.

Remove the dry-laid row of tile along the top of the wall. Shield the edge of the tub with painter’s tape, then spread thinset adhesive on the wall and begin to lay tile. Keep the joints of the field tiles on the top aligned with the grout joints of the field tile on the face of the wall.

Mix a batch of grout and use a grout float to force it into the joints between the tiles. Keep the space between the top field tiles and the tub clear of grout to create space for a bead of silicone caulk between the tub and tile.

Remove excess grout and clean the tile using a damp sponge. Rinse the sponge often.

After 24 hours, clean the area where the tile and tub meet with rubbing alcohol, then put tape on the edge of the tub and the face of the tile. Apply clear silicone caulk into the gap, overfilling it slightly.

Smooth the caulk with a moistened plastic straw or a moistened fingertip to create an even finish. Make sure this spot is well-sealed, because it is a prime spot for water to penetrate into the tub wall.

When the grout has cured completely (consult manufacturer’s directions), apply grout sealer to the joints.

This unique room feature is a showcase for beautiful tile work. A niche can be added to just about any wall, including a room divider wall that is built specifically to support the niche.

Tiled Wall Niche

A wall niche—a small recessed area between studs—provides ideal display space and creates a focal point in a room. Typical recessed niches require that you cut into the wall, which can be a little intimidating. An easier answer is to build outward from the wall, as we do here.

The “columns” that form the sides of our niche are plain wood boxes that are built in a workshop and then installed. Quartz tile is attached to the columns after installation, and contrasting wall tiles are added to the wallspace between the columns. Finally, glass shelves are installed between the tiled columns to complete the project. The finished look is textural, natural, and sophisticated.

When designing your project, consider the size of the tile and grout lines to create a plan that requires the fewest possible cut tiles. If it’s not possible to complete an area (such as a column or the background) with full tile, plan to cut equal-size tiles for each side so the full tiles are centered. If it is not possible for you to attach both boxes to wall studs, use sturdy hollow wall anchors or toggle bolts to secure one of the boxes.

TOOLS & MATERIALS

Tape measure

Stud finder

Circular saw

Drill

Long driver bit or bit extender

Bar clamps

Pry bar

Hammer

Laser or carpenter’s level and chalkline

Awl

1/4” carbide-tip bit

1/4” notched trowel

Grout float

Grout sponge

Buff rag

Foam brush

Needlenose pliers

Rubber mallet

1 1/4” screws

Construction adhesive

Wide painter’s tape

Sheet plastic

Tile

Thinset mortar

Tile spacers

Grout

Latex additive

Shelf pins (4 per shelf)

Teflon tape

Glass shelves

Grout sealer

Lumber (1 × 2, 1 × 6, 1 × 8)

Caulk gun

Tile-cutting tools

Eye protection

How to Build a Tiled Wall Niche

Use a stud finder to locate the studs in the area and mark them. Measure the area and draw a plan on graph paper.

If there are baseboards in the construction area, remove them using a pry bar and hammer. Tape down sheet plastic in the construction area, as close to the wall as possible.

Cut four 1 × 6s and four 1 × 8s to length (108 inches for our project). On two of the 1 × 8s, drill 3/4-inch holes centered every 10” down the length of each board. On the remaining two 1 × 8s, drill pilot holes centered every 10”.

Place one 1 × 8 (one with pilot holes) on the work surface and position a 1 × 6 on edge beside it. Clamp the boards together and drive a 1 1/4” screw every 6” to join them. Put a second 1 × 6 on the work surface and clamp to assembly as shown. Drive screws every 6” to join the pieces.

Complete the box by adding a 1 × 8 (with 3/4” holes in it) to the opposite side of the assembly and fasten it as described. Build a second, identical box.

Shoot a vertical line on the wall with the laser level. Spread a bead of construction adhesive on the back (1 × 8 with pilot holes) of the first box. With a helper, align the outside edge of the box. Using a long magnetic driver bit or bit extender, drive an 1 1/4” screw through each pilot hole (and into stud). Install the second box on the other side of the niche.

NOTE: When you cannot hit a stud, use toggle bolts.

Mark the reference lines. If necessary, tack a 1 × 2 batten in position to support the second row of tile above the floor. If tiles have to be cut for this row, mark and cut all of them.

Mix a small batch of thinset mortar. Spread the mortar on a small section of wall, then set the tiles into it. If tile is not self-spacing, insert spacers as you work. When all other tile is set, remove the battens and set the bottom row.

Repeat Step 8 to set tile on first one box and then the other. Let the mortar cure, according to manufacturer’s instructions.

If there are spacers between tiles, use needlenose pliers to remove them. Grout the tile in the center of the niche. If necessary, grout the tile on the columns. Let the grout set and then wipe away excess with a damp sponge.

On the inside edges of each column, measure and mark the location for the shelf pins. Use a laser level to check and adjust the marks. Using an awl and hammer, create a dimple at each mark, then use a carbide-tipped 1/4” bit to drill the holes.

Wrap the peg of each shelf pin with Teflon tape. (The tape will seal the hole and keep moisture from getting behind the tile.) Tap a pin into each hole, using a rubber mallet if necessary. Position the glass shelves.

Retrofit Accent Strip

Many of us live with tile we don’t particularly like. It’s easy to see why: builders and remodelers often install simple, neutral tile in an effort not to put off future buyers. Older homes sometimes have tile that’s not quite vintage, but certainly no longer stylish. Or, a previous owner might just have had different taste. Because tile is so long-lasting, new styles and trends often overtake it and make it look dated. Here’s a bit of good news: there’s a choice beyond simply living with it or tearing out perfectly good tile to start over.

Removing a section of boring tile and replacing it with some decorative accent tile can transform a plain wall into one that makes a unique design statement. And while a project such as this requires a bit of demolition, it can be done with very little mess and fuss. Because it involves breaking the seal of the wall surface, it’s a better choice for a tiled wall that gets little exposure to water (as opposed to a shower wall or tub deck).

The new tile you install will need to be grouted, and the new grout will undoubtedly be a different color. The only way to blend the new tile into the old is to regrout the entire area. If the project involves only one wall and the same grout color is still available, it is necessary to remove the grout surrounding the tile on the project wall. If you are tiling two or more walls, regrout the whole room.

This project is easier if you don’t have to cut any existing tile. Cutting tile is not especially difficult if you do, but it’s always best to know what you’re getting into before committing to a project.

How to Embellish a Tiled Wall

Measure the decorative tiles and draw a detailed plan for your project. Indicate a removal area at least one tile larger than the space required. If it will be necessary to cut tile, create a plan that will result in symmetrical tiles.

Protect the floor with a drop cloth. So you can patch the tile backer, you’ll need to remove a section of tile that’s a minimum of one tile all around the project installation area. Using a grease pencil, mark the tiles to be removed, according to the plan drawing. Put masking tape or painter’s tape on the edges of the bordering tiles that will remain to keep them from being scratched or otherwise damaged by the grout saw. If you will be reinstalling some of the old tiles, protect them as well.

TOOLS & MATERIALS

Tape measure

Grout saw

Grout scraper

Flathead screwdriver

Straightedge

Utility knife

Drill

1/4” notched trowel

Grout float

Grout sponge

Buff rag

Needlenose pliers

Drop cloth

Grease pencil

Masking tape

Safety glasses

Wallboard screws

Cementboard

Thinset mortar

Decorative tile

Tile spacers

Grout

Dust mask

Wallboard tape

Wearing eye protection and a dust mask, use a grout saw to cut grooves in all of the grout lines in the removal area. If the grout lines are soft this will only take one or two passes. If the grout is hard, it may take several. Using a grout scraper, remove any remaining material in the joint. Angle the tools toward the open area to protect the tile.

With a flathead screwdriver, pry up the edges of the tile at the center of the removal area. Wiggle the blade toward the center of the tile and pry up to pop it off. (For large areas, see page 133 for another removal method.)

Draw cutting lines on the drywall that are at least 1/2” inside the borders of the area where you removed tiles. Using a straightedge and utility knife, carefully cut out the old drywall.

NOTE: If the tile comes off very easily and the tile backer is not damaged, you may be able to scrape it clean and reuse it.

Cut cementboard strips that are slightly longer than the width of the opening. Insert the strips into the opening and orient them so the ends are pressed against the back surface of the tile backer. Drive wallboard screws through the edges of the old tile backer and into the strips to hold them in place.

Cut a cementboard patch to fit the opening in the tile backer. Place the patch in the opening and drive wallboard screws through the cementboard and into the backer strips. Also drive screws at any stud locations.

Cover the edges with wallboard tape. Mix a small batch of thinset mortar. Apply the mortar using a notched trowel to spread it evenly.

Gently press the accent tiles into the adhesive, smoothing it from the center toward the edges. Let the mortar cure as directed.

Use a damp sponge to soak the protective sheet on the tile. Once wet, slide the sheet off and throw it away.

Mix a batch of grout and fill the joints between tiles on the entire wall, one section at a time. Clean the tile with a damp sponge (inset). Occasionally rinse the sponge in cool water.

DESIGN SUGGESTIONS

Inserts add interest, texture, and color to tile designs. This piece combines tumbled stone with marble in a delicate floral motif.

This stone insert adds a contemporary flair to a simple tile design.

Fireplace Surround

Tile dresses a fireplace surround in style—any style you like. From simple ceramic to elegant cut stone to handmade art tile, anything goes. As long as it’s sturdy enough to withstand significant swings in temperature, almost any tile will work.

Although the project shown here starts with unfinished wallboard, you can tile over any level surface that isn’t glossy. If you’re tiling over old tile or brick, go over the surface with a grinder, then apply a thin coat of latex-reinforced thinset mortar to even out any irregularities. To rough up painted surfaces, sand them lightly before beginning the project.

The tile shown here is flush with the face of the firebox, which then supports it during installation. If necessary, tack level battens in place to support the weight of your tile during installation.

You can finish the edges of the surround with wood cap rail trim, as shown here, bullnose tile, or other trim tile.

Because tile is not flammable it makes a beautiful first line of defense around a fireplace opening.

TOOLS & MATERIALS

Level

Drill

Hammer

Nail set

Notched trowel

Grout float

2 × 4 lumber

Mantel

Tile

Tile spacers

Masking tape

Grout

Cap rail trim

Wood putty

Sponge

Tape measure

Tile-cutting tools

Buff cloth

Buildup strips

Eye protection

Cementboard

Utility knife

Wallboard

Joint compound

Fiberglass seam tape

Wallboard knife

Scrap 2 × 4

Carpet scrap

Mallet

Trim (1 × 2, 1 × 3, 1 × 4)

6d and 4d finish nails

Pneumatic brad nailer

Sander

Wood-finishing materials

Latex-reinforced thinset mortar

How to Tile a Fireplace Surround

To install the mantel, measure up from the floor and mark the height of the support cleat. Use a level to draw a level line through the mark. Mark the stud locations just above the level line. Position the cleat on the line, centered between the frame sides, and drill a pilot hole at each stud location. Fasten the cleat to the studs with screws provided by the manufacturer.

Paint the areas of wallboard that won’t be tiled. Finish the mantel as desired, then fit it over the support cleat and center it. Drill pilot holes for 6d finish nails through the top of the mantel, about 3/4” from the back edge. Secure the mantel to the cleat with four nails. Set the nails with a nail set, fill the holes with wood putty, then touch up the finish.

Dry-fit the tile around the front of the fireplace. You can lay tile over the black front face, but do not cover the glass or any portion of the grills. If you’re using tile without spacer lugs, use spacers to set the gaps (at least 1/8” for floor tile). Mark the perimeter of the tile area and make any other layout marks that will help with the installation. Pre-cut tiles.

Mask off around the tile, then use a notched trowel to apply latex-reinforced thinset mortar to the wall, spreading it evenly just inside the perimeter lines. Set the tiles into the mortar, aligning them with the layout marks, and press firmly to create a good bond. Install spacers as you work. Install all of the tile, then let the mortar set completely.

Mix a batch of grout and spread it over the tiles with a rubber grout float. Drag the float across the joints diagonally, tilting it at a 45° angle. Make another pass to remove excess grout. Wait 10 to 15 minutes, then wipe away excess grout with a damp sponge, rinsing frequently. Let the grout dry for one hour, then polish the tiles with a dry cloth. Let the grout dry completely.

Cut pieces of cap rail trim to fit around the tile, mitering the ends. If the tile is thicker than the trim recesses, install buildup strips behind the trim using finish nails. Finish the trim to match the mantel. Drill pilot holes and nail the trim in place with 4d finish nails. Set the nails with a nail set. Fill the holes with wood putty and touch up the finish.

How to Install a Tile Surround with a Wood Border

A lovely ceramic tile and cherry fireplace surround frames a ventless gas fireplace in this basment rec room.

Cut cementboard into strips equal in width to the dimension of your tiled surround and attach them to the 2 × 4 nailers bordering the framed firebox opening. It is generally a good idea to predrill for cementboard screws, especially with narrower strips.

Patch around the cementboard, if necessary, with regular wallboard. If you are installing the surround in a damp area, such as a basement, use moisture-resistant wallboard.

Apply joint compound and fiberglass seam tape over seams and cover screwheads with compound (see pages 136 to 137). Sand the compound smooth.

Touch up paint around the tile installation area as needed.

Apply a mortar bed for the tile surround using a notched trowel (a 1/4” square-notch trowel is typical but check the recommendations on the thinset package label). Apply only as much mortar as you can tile in about 10 min. Treating each leg of the square surround separately is a good strategy.

Press the surround tiles into the mortar bed and set them by pressing with a short piece of 2 × 4 wrapped in a carpet scrap. Most tiles have spacing nubs cast into the edges so setting the gaps between tiles or tile sheets is automatic. If your tiles do not have spacing nubs, use plastic tile spacers available at your tile store. Let the thinset mortar dry overnight once you’ve finished setting the tiles. See page 26 if you need to cut tiles.

Apply dark-tinted grout to the tiles using a grout float. Let the grout harden slightly and then buff off the residue with a soft, clean cloth. For more information on grouting, see page 143.

Begin adding surround trim. Here, 1 × 4 cherry casing is being attached to wall stud locations. The side casings should be slightly off the floor (if you have not installed flooring yet account for the floor covering thickness) and butted against the tile surround. If you have planned properly, there will be wall studs behind the casing.

NOTE: We chose 1 × 4 cherry because it is attractive, but also because you can usually buy it dimensioned, planed, and sanded on all sides at the lumber yard. If you have woodworking equipment, use any lumber you like.

Add built-up head casing. The head casing should overhang the side casings by an inch or so. We used a built-up technique to add some depth and profile to the head casing. First, attach a full-width 1 × 4 to the wall. Then, install a 1 × 3 so the ends and top are flush with the ends and top of the 1 × 4. Finally, install a cherry 1 × 2 in the same manner.

Cut and install the mantel board. We used another piece of 1 × 4 cherry the same length as the head casings, but if you have access to woodworking tools consider a thicker board for a little more presence. Or, face-glue two 1 × 4s together.

Finish-sand all the cherry and then apply a light wood stain. After the stain dries, topcoat with a cherry-tone or light mahogany wipe-on varnish that will even out the uneven coloration typical of cherry wood. Fill nail holes with cherry-tinted wood putty.

Countertops

Tile countertops are a cook’s dream—resistant to heat and stains, easy to clean, and extremely durable. Fortunately, the process of building one is much easier than most people would imagine. The projects included in this chapter lead you through constructing the countertop itself as well as tiling it, and all the way through setting tile on a bi-level countertop and backsplash.

Edge treatments are integral parts of a countertop design. Consider trim tile, wood, and other materials for your edges and create a layout that complements the treatment you choose.

When designing a countertop, remember that larger tiles produce fewer grout lines to keep clean and more stable surfaces. For work areas, flat tiles are better than tiles with rounded or beveled edges because bowls and pans rock on rounded edges.

Before selecting natural stone tile for countertops, research your choice carefully. Some natural stone stains and scratches easily and requires more maintenance than you might wish to invest in a countertop. Be especially careful about choosing porous stone, which is difficult to keep clean in a kitchen or bathroom environment.

In this chapter:

Tile Countertop

Granite Tile Countertop

Tiled Backsplash

Tiled Island

Tile Countertop

Ceramic, stone, glass, and porcelain tile remain popular choices for countertops and backsplashes for a number of reasons: these materials are available in a wide range of sizes, styles, and colors, are durable and repairable, and many versions are reasonably priced. With careful planning, tile is also easy to install, making a custom tile countertop a great do-it-yourself project.

The best tile for most countertops is glazed floor tile. Glazed tile can be better than unglazed because of its stain resistance, and floor tile is better than wall tile because it is thicker and more durable. While glaze protects tile from stains, the porous grout between tiles is still quite vulnerable. To minimize staining, use a grout that contains a latex additive or mix your own grout using a liquid latex additive. After the grout cures fully, apply a quality grout sealer, and reapply the sealer once a year thereafter. Also, choosing larger tiles reduces the number of grout lines to maintain. Although the selection is a bit limited, if you choose 13 × 13-inch floor tile, you can span from the front to the back edge of the countertop with a single seam.

The countertop in this project has a substrate of 3/4-inch exterior-grade plywood that’s cut to fit and fastened to the cabinets. The plywood is covered with a layer of plastic (for a moisture barrier) and a layer of 1/2-inch-thick cementboard. The overall thickness of the finished countertop is about 1 1/2 inches. Two layers of 3/4-inch exterior-grade plywood without cementboard is also an acceptable substrate. You can purchase tiles made specifically to serve as backsplashes and front edging. While the color and texture may match, these tiles usually come in only one length, making it difficult to align grout lines with the field tiles. You can solve this problem by cutting your own edging and backsplash tiles from field tiles.

Tile makes a durable countertop that is heat-resistant and relatively easy for a DIYer to create. By using larger tiles, you minimize the number of grout lines (and the cleaning that goes with them).

TOOLS & MATERIALS

Tape measure

Circular saw

Drill with masonry bit

Utility knife

Straightedge

Stapler

Drywall knife

Framing square

Notched trowel

Grout float

Sponge

Corner bracket

Caulk gun

Ceramic tile

Tile spacers

3/4” (CDX) plywood

4-mil polyethylene sheeting

Packing tape

1/2” cementboard

1 1/4” deck screws

Fiberglass mesh tape

Thinset mortar

Grout

Silicone caulk

Silicone grout sealer

Cementboard screws

Metal ruler

Eye protection

Wood scraps

Wet tile saw

A ceramic tile countertop made with wall or floor tile starts with a core of 3/4” exterior-grade plywood that’s covered with a moisture barrier of 4-mil polyethylene sheeting. Half-inch cementboard is screwed to the plywood, and the edges are capped with cementboard and finished with alkaline-resistant fiberglass mesh tape and thinset mortar. Tiles for edging and backsplashes may be bullnose or trimmed from the factory edges of field tiles.

Options for Backsplashes & Countertop Edges

Backsplashes can be made from cove tile attached to the wall at the back of the countertop. You can use the tile alone or build a shelf-type backsplash using the same construction as for the countertop. Attach the plywood backsplash to the plywood core of the countertop. Wrap the front face and all edges of the plywood backsplash with cementboard before laying tile.

Edge options include V-cap edge tile and hardwood strip edging. V-cap tiles have raised and rounded corners that create a ridge around the countertop perimeter—good for containing spills and water. V-cap tiles must be cut with a wet saw. Hardwood strips should be prefinished with at least three coats of polyurethane finish. Attach the strips to the plywood core so the top of the wood will be flush with the faces of the tiles.

TIPS FOR LAYING OUT TILE

• You can lay tile over a laminate countertop that’s square, level, and structurally sound. Use a belt sander with 60- or 80-grit sandpaper to rough up the surface before setting the tiles. The laminate cannot have a no-drip edge.

• If you’re using a new substrate and need to remove your existing countertop, make sure the base cabinets are level front to back, side to side, and with adjoining cabinets. Unscrew a cabinet from the wall and use shims on the floor or against the wall to level it, if necessary.

• Installing battens along the front edge of the countertop helps ensure the first row of tile is perfectly straight. For V-cap tiles, fasten a 1 × 2 batten along the reference line using screws. The first row of field tile is placed against this batten. For bullnose tiles, fasten a batten that’s the same thickness as the edging tile, plus 1/8” for mortar thickness, to the face of the countertop so the top is flush with the top of the counter. Bullnose tiles should be aligned with the outside edge of the batten. For wood edge trim, fasten a 1 × 2 batten to the face of the countertop so the top edge is above the top of the counter. The tiles are installed against the batten.

• Before installing any tile, lay out the tiles in a dry run using spacers. If your counter is L-shaped, start at the corner and work outward. Otherwise, start the layout at a sink to ensure equally sized cuts on both sides of the sink. If necessary, shift your starting point so you don’t end up cutting tile segments that are too narrow.

The bigger the tile the fewer the grout lines. If you want a standard 25”-deep countertop, the only way to get there without cutting tiles is to use mosaic strips or 1” tile. With 13 × 13” tile, you need to trim 1” off the back tile but have only one grout line front to back. As you decrease the size of your tiles, the number of grout lines increases.

How to Build a Tile Countertop

Determine the size of the plywood substrate by measuring across the top of the cabinets. The finished top should overhang the drawer fronts by at least 1/4”. Be sure to account for the thickness of the cementboard, adhesive, and tile when deciding how large to make the overhang. Cut the substrate to size from 3/4” plywood using a circular saw. Also make any cutouts for sinks and other fixtures.

Set the plywood substrate on top of the cabinets, and attach it with screws driven through the cabinet corner brackets. The screws should not be long enough to go through the top of the substrate.

Cut pieces of cementboard to size, then mark and make the cutout for the sink. Dry-fit them on the plywood core with the rough sides of the panels facing up. Leave a 1/8” gap between the cementboard sheets and a 1/4” gap along the perimeter.

OPTION: Cut cementboard using a straightedge and utility knife or a cementboard cutter with a carbide tip. Hold the straightedge along the cutting line, and score the board several times with the knife. Bend the piece backward to break it along the scored line. Back-cut to finish.

Lay the plastic moisture barrier over the plywood substrate, draping it over the edges. Tack it in place with a few staples. Overlap seams in the plastic by 6”, and seal them with packing tape.

Lay the cementboard pieces rough-side up on top of the moisture barrier and attach them with cementboard screws driven every 6”. Drill pilot holes using a masonry bit, and make sure all screw heads are flush with the surface. Wrap the countertop edges with 1 1/4”-wide cementboard strips, and attach them to the core with cementboard screws.

Tape all cementboard joints with alkaline-resistant fiberglass mesh tape. Apply three layers of tape along the front edge where the horizontal cementboard sheets meet the cementboard edging.

Fill all the gaps and cover all of the tape with a layer of thinset mortar. Feather out the mortar with a drywall knife to create a smooth, flat surface.

Determine the required width of the edge tiles. Lay a field tile onto the tile base so it overhangs the front edge by 1/2”. Hold a metal ruler up to the underside of the tile and measure the distance from it to the bottom of the subbase. The edge tiles should be cut to this width (the gap for the grout line causes the edge tile to extend the subbase that conceals it completely).

Cut edge tiles to the determined width using a wet saw. It’s worth renting a quality wet saw for tile if you don’t own one. Floor tile (especially porcelain tile) is thick and difficult to cut with a hand cutter.

Cut tiles for the backsplash. The backsplash tiles (3 1/2” wide in our project) should be cut with a factory edge on each tile that will be oriented upward when they’re installed. You can make efficient use of your tiles by cutting edge tiles from the center area of the tiles you cut to make the backsplash.

Dry-fit tiles on the countertop to find the layout that works best. Once the layout is established, make marks along the vertical and horizontal rows. Draw reference lines through the marks and use a framing square to make sure the lines are perpendicular.

SMALL FLOOR TILES & BULLNOSE EDGING

Lay out tiles and spacers in a dry run. Adjust the starting lines, if necessary. If using battens, lay the field tile flush with the battens, then apply the edge tile. Otherwise, install the edging first. If the countertop has an inside corner, start there by installing a ready-made inside corner or by cutting a 45° miter in the edge tile to make your own inside corner.

Place the first row of field tile against the edge tile, separating the tile with spacers. Lay out the remaining rows of tile. Adjust the starting lines if necessary to create a layout using the smallest number of cut tiles.

Use a 3/8” square-notched trowel to apply a layer of thinset mortar to the cementboard. Apply enough for two or three tiles, starting at one end. Hold the trowel at roughly a 30° angle and try not to overwork the mortar or remove too much.

Set the first tile into the mortar. Hold a piece of the edge against the countertop edge as a guide to show you exactly how much the tile should overhang the edge.

Cut all the back tiles for the layout to fit (you’ll need to remove about 1” of a 13 × 13” tile) before you begin the actual installation. Set the back tiles into the thinset, maintaining the gap for grout lines created by the small spacer nubs cast into the tiles. If your tiles have no spacer nubs, see the option.

OPTION: To maintain even grout lines, some beginning tilers insert plus-sign-shaped plastic spacers at the joints. This is less likely to be useful with large tiles such as those shown here, but it is effective. Many tiles today feature built-in spacing lugs, so the spacers are of no use. Make sure to remove the spacers before the thinset sets. If you leave them in place they will corrupt your grout lines.

TIP: To mark border tiles for cutting, allow space for the backsplash tiles, grout, and mortar by placing a tile against the back wall. Set another tile (A) on top of the last full tile in the field, then place a third tile (B) over tile (A) and hold it against the upright tile. Mark and cut tile (A) and install it with the cut edge toward the wall. Finish filling in your field tiles.

To create a support ledge for the edge tiles, prop pieces of 2 × 4 underneath the front edge of the substrate overhang using wood scraps to prop the ledge tightly up against the substrate.

Apply a thick layer of thinset to the backside of the edge tile with your trowel. This is called “buttering,” and it is easier and neater than attempting to trowel adhesive onto the countertop edge. Press the tiles into position so they are flush with the leading edges of the field tiles.

Butter each backsplash tile and press it into place, doing your best to keep all of the grout lines aligned. Allow the mortar to set according to the manufacturer’s recommendations.

Mix a batch of grout to complement the tile (keeping in mind that darker grout won’t look dirty as quickly as lighter grout). Apply the grout with a grout float.

Let the grout dry until a light film is created on the countertop surface, then wipe the excess grout off with a sponge and warm, clean water. See grout manufacturer’s instructions on drying tiles and polishing.

Run a bead of clear silicone caulk along the joint between the backsplash and the wall. Install your sink and faucet after the grout has dried (and before you use the sink, if possible).

Wait at least one week and then seal the grout lines with a penetrating grout sealer. This is important to do. Sealing the tiles themselves is not a good idea unless you are using unglazed tiles (a poor choice for countertops, however).

Granite Tile Countertop

Solid granite countertops are hugely popular in kitchen décor today, and for good reason: they are beautiful, sturdy, and natural. However, they are also expensive and nearly impossible for a do-it-yourselfer to install. There is a way, however, for an enterprising DIY-er to achieve the look and feel of natural granite, but at a fraction of the price: granite tile countertops.

You have two basic product options with granite tile. Standard granite tiles consist of field tiles and edge tiles with square edges, and are installed just like standard ceramic or porcelain tiles and finished with thin edge tiles to create the nosing. You can use granite tiles that are installed with front tiles that feature an integral bullnose that better imitates the look of solid granite. Typically, granite tiles fit together more snugly than ceramic tiles. And, you can choose grout that’s the same color as the tiles for a nearly seamless finished appearance.

Layout is the most important step in any tile project. If tiles need to be cut to fit, it is best to cut the tiles at the center of the installation or the sets of tiles at both ends. This creates a more uniform look. Granite tile can be installed over laminate countertop (not post-form) if you remove the nosing and backsplash first. The laminate substrate must be in good condition with no peeling or water damage.

Granite tiles are installed in much the same way as ceramic tiles, but the ultra-narrow gaps and matching grout mimic the appearance of solid polished granite.

TOOLS & MATERIALS

5/8” exterior grade plywood

1/4” cementboard

Cementboard screws

Granite tiles

Tile wet saw with diamond blade

Honing stone

Cordless drill with 1/2” masonry bit

Modified thinset mortar

2 × 4 lumber scrap

Circular saw

Jigsaw

Compass

Utility knife

Straightedge

1/4” notched trowel

Unsanded grout

Stone sealer

Rubber gloves

Mallet

Wood screws

Scrap carpet

Eye protection

How to Install Granite Tile Countertops

Remove the countertops. From inside the base cabinets, remove the screws holding the countertops to the cabinets. Unscrew take-up bolts on mitered sections of the countertop. Use a utility knife to cut through the caulk, if present. Countertops should lift off easily, but if they don’t, you can use a prybar to carefully pry them away from the base cabinets.

NOTE: In some cases you can install these tiles over old laminate countertops.

Prepare and install the subbase. Measure the cabinet bank from outside edges to outside edges on all sides and cut a piece of 5/8”-thick exterior grade plywood to fit. The edges of the plywood should be flush with the outside edges of the cabinet tops. Screw the plywood to the cabinet braces from underneath.

Make the sink cutout. To create cutting lines, place the sink upside down in the desired location. Trace the edges of the sink and remove it. To create support for the drop-in sink flange, use a compass to trace new cutting lines inside the traced lines (usually 5/8”). See the manufacturer’s instructions to confirm dimensions (some sinks come with a template for making the cutout). Use a jigsaw to cut out the sink opening.

Install the tile underlayment. Granite tile, like ceramic tile, requires a cementboard or denseboard underlayment layer. Cut the material to the same dimension as the plywood subbase and lay the cementboard over the plywood with the edges flush. From inside the sink base, trace around the sink cutout with a marker. Remove the underlayment and make the cutout with a jigsaw fitted with a carbide blade.

Attach the cementboard underlayment to the subbase. First, apply a 1/8”-thick layer of modified thinset to the top of the plywood using a 1/4” notched trowel. Screw the cementboard to the plywood with cementboard screws. Space the screws 4” to 5” apart across the entire surface.

Cut (as needed) and lay out the tiles, beginning with an inside corner if you have one. Arrange tiles for the best color match. Tiles abut directly, with no space for grout. Cut the tiles as necessary to fit. Cut self-edged tiles edge side first. Cut the tiles with the polished side up. Use a fine honing stone to relieve the cut edge to match the manufactured edges.

VARIATIONS FOR CORNERS & ANGLES

Mitered inside corners are a bit tricky to cut because the mitered point needs to align with the starting point of the bullnose edge. This has the effect of making the corner set back roughly an inch.

Kitchen islands often have corners that do not form a right angle. In such cases, you can avoid a sharp angle on the countertop by cutting a triangular bullnose piece to fill in.

Round the inside corner cuts. Even though the flange of the sink shown here will cover the inside corners in the sink cutout, take care to make a gentle rounded corner cut by drilling at the corner with a 1/2” masonry bit. Perpendicular corner cuts can lead to cracking. Finish the straight legs of the cutout with a tile saw or a jigsaw with a masonry blade.

Start laying tiles. Use modified thinset and a 1/4” trowel. If you have an inside corner in your countertop, begin there. Apply thinset at the inside corner, enough to place four or five tiles. Set the left and right inside corner pieces and the first 12 × 12 field tile.

Continue setting tiles. Apply the thinset mortar to an area big enough for two to four tiles and place the tiles. Use a 2 × 4 covered with carpeting to set the tiles. Push down on tiles to set, and also across the edges to ensure an even face.

Apply grout and seal. After the thinset has dried for at least 24 hours, grout with an unsanded grout. When the grout has dried, seal with natural stone sealer.

Tiled Backsplash

There are few spaces in your home with as much potential for creativity and visual impact as the space between your kitchen countertop and your cupboards. A well-designed backsplash can transform the ordinary into the extraordinary. Tiles for the backsplash can be attached directly to wallboard or plaster and do not require backerboard. When purchasing the tile, order 10 percent extra to cover breakage and cutting. Remove the switch and receptacle coverplates and install box extenders to make up for the extra thickness of the tile. Protect the countertop from scratches by covering it with a drop cloth during the installation.

MOSAIC BACKSPLASH

Break tiles into fragments and make a mosaic backsplash. Always use sanded grout for joints wider than 1/8”.

Contemporary glass mosaic sheets create a counter-to-cabinet backsplash for a waterproof, splash-proof wall with high visual impact.

TOOLS & MATERIALS

Level

Tape measure

Pencil

Tile cutter

Notched trowel

Rubber grout float

Rubber mallet

Sponge

Story stick

Tile spacers (if needed)

Wall tile

Mastic adhesive

Masking tape

Grout

Caulk

Drop cloth

Caulk gun

Scrap 2 × 4

Carpet scrap

Buff cloth

How to Install a Tile Backsplash

Make a story stick by marking a board at least half as long as the backsplash area to match the tile spacing.

Starting at the midpoint of the installation area, use the story stick to make layout marks along the wall. If an end piece is too small (less than half a tile), adjust the midpoint to give you larger, more attractive end pieces. Use a level to mark this point with a vertical reference line.

While it may appear straight, your countertop may not be level and therefore not a reliable reference line. Run a level along the counter to find the lowest point on the countertop. Mark a point two tiles up from the low point and extend a level line across the entire work area.

VARIATION: Diagonal layout. Mark vertical and horizontal reference lines, making sure the angle is 90°. To establish diagonal layout lines, measure out equal distances from the crosspoint, and then connect the points with a line. Additional layout lines can be extended from these as needed.

Apply mastic adhesive evenly to the area beneath the horizontal reference line using a notched trowel. Comb the adhesive horizontally with the notched edge.

Press tiles into the adhesive with a slight twisting motion. If the tiles are not self-spacing, use plastic spacers to maintain even grout lines. If the tiles do not hang in place, use masking tape to hold them in place until the adhesive sets.

Install a whole row along the reference line, checking occasionally to make sure the tiles are level. Continue installing tiles below the first row, trimming tiles that butt against the countertop as needed.

Install an edge border if it is needed in your layout. Mosaic sheets normally do not have bullnose tiles on the edges, so if you don’t wish to see the cut edges of the outer tiles, install a vertical column of edge tiles at the end of the backsplash area.

When the tiles are in place, make sure they are flat and firmly embedded by laying a beating block against the tile and rapping it lightly with a mallet. Remove the spacers. Allow the mastic to dry for at least 24 hours, or as directed by the manufacturer.

Mix the grout and apply it with a rubber grout float. Spread it over the tiles, keeping the float at a low 30° angle, pressing the grout deep into the joints.

NOTE: For grout joints 1/8” and smaller, be sure to use a non-sanded grout.

Wipe off excess grout, holding the float at a right angle to the tile, working diagonally so as not to remove grout from the joints.

Clean excess grout with a damp sponge. When the grout has dried to a haze, buff the tile clean with a soft cloth. Apply a bead of caulk between the countertop and the tiles.

Tiled Island

Islands are one of the most requested kitchen features. People love them for many reasons, including their value as bi-level counter space. In most cases, the lower level is used as work space and the upper as casual dining space. The upper level provides a little camouflage for the work space, something that’s especially welcome in open-plan kitchens where meal preparation areas are visible from social spaces.

When planning casual dining space, remember that designers suggest at least 24 inches per person. For the work space, standard design guidelines recommend at least 36 inches of uninterrupted work space to the side of a sink or cooktop.

On work surfaces, mosaic and other small tile is rarely the best choice. Larger tile requires fewer grout lines, always a good idea when it comes to cleaning and maintenance. But there is no rule that all three elements of a bi-level island have to use the same material. In fact, projects such as this offer wonderful opportunities to mix materials, colors, and textures. Choose floor tile or tile made especially for counters and then branch out when it comes to the backsplash, where wall tile and mosaics work beautifully.

This island adds storage, countertop space, and seating to a kitchen, revealing the truly astonishing transformation this simple yet functional piece can achieve.

TOOLS & MATERIALS

Tape measure

Circular saw

Drill

Utility knife

Straightedge

Stapler

Wallboard knife

Framing square

Notched trowel

Tile cutter

Grout float

Sponge

Foam brush

Caulk gun

1 × 2 hardwood

2 × 4 lumber

Ceramic tile

Construction adhesive

Paint and primer

Tile spacers

Masking tape

3/4” exterior-grade (CDX) plywood

1/2” cementboard

3” deck screws

Fiberglass mesh tape

Thinset mortar

Grout with latex additive

Silicone caulk

Grout sealer

L-brackets

6d finish nails

Wallboard screws

Pneumatic nailer

Shims

Paint roller and tray

Cabinet doors and hardware

Eye protection

Cementboard screws

Mosaic tile

Buff cloth

How to Build a Tiled Bi-Level Island

Build a 2 × 4 base for the island cabinet by cutting the 2 × 4s to length and joining them in a square frame that lays flat (wide sides down) on the floor. Use metal L-brackets to reinforce the joints. If you don’t wish to move the island, fasten the frame to the floor in position with construction adhesive and/or deck screws.

Cut the bottom panel the same dimensions as the base frame from 3/4” plywood. Attach it to the frame with finish nails. Then, cut the side panels to size and shape and fasten them to the edges with 6d finish nails and adhesive. Slip 3/4” shims (scrap plywood works well) beneath the side panels before fastening them.

Cut the 2 × 4 cross supports to length and install them between the side panels at every corner, including the corners created by the L-shape cutout. Use 3” deck screws driven through the side panels and into the ends of the cross supports.

Prime and paint or stain the cabinet interior and exterior. Regardless of finish, because the island will be subjected to spills and liquids, no edge or face should be left unfinished.

Build a face frame from 1 × 2 hardwood to fit the cabinet front. Attach it to the cabinet with 6d finish nails and hang the cabinet doors (we installed three 13”-wide overlay doors).

Cut strips of 3/4” exterior plywood to make the subbases for the countertops and a backer for the backsplash. The lower counter subbase should overhang by 2” on the front and sides. The upper should overhang 2” on the sides and be centered on the cabinet front to back. Attach the backer and subbases with wallboard screws driven down into the 2 × 4 cross supports.

Cut 2” wide strips of plywood for buildup strips and attach to the undersides of the subbases with construction adhesive and screws.

Attach cementboard to the counter subbases, the backsplash, and tape seams; cover screw heads with thinset mortar.

Cut tile to fit the backsplash area and attach them with thinset adhesive (see Tile Backsplash, page 186).

Cut the edge tiles and fasten them around the perimeter of the subbase with thinset mortar. The tiles should be flush or slightly below the bottoms of the buildup strips and project past the top surfaces so they will be level with the field tiles. If you are not using edge tiles with a bullnose top, install the tiles so they are level with the subbase surface and overhang them with the field tiles.

Install the field tiles for the countertops last (see Tile Countertop, pages 172 to 181).

Choose a suitable grout color and apply it to the tile with a grout float. Buff off excess once it has dried. Seal the grout with grout sealer.

Outdoor Projects

Tile can bring as much magic to your outdoor spaces as it does to your indoor rooms. The durability, ease-of-maintenance and wonderfully attractive design potential make tile a great choice for patios, garden pathways, and outdoor kitchens.

Outdoor tile does need a clean, stable, level subsurface on which to sit. This can be a concrete slab or—in the case of a pathway—can be pounded aggregate such as crushed stone. However, if you want the surface to be stable over the long run, especially in colder climates, you’ll need to lay it in mortar over a solid substrate such as an existing patio.

The best tiles for outdoor use are those made with natural materials. Stone, terra cotta, and in certain spaces, glass, will complement the surrounding landscape and extend the interior design out in the backyard. That doesn’t mean you’ll be limited. You can use tiles in many different colors, glazed or unglazed, and in just about any size you would use for interior wall or floor.

In this chapter:

Tiled Steps

Tiled Patio

Creating a Ceramic Tile Fountain

Creating Mosaic Planters

Tiled Garden Bench

Tiled Steps

In addition to the traditional tricks for improving your home’s curb appeal—landscaping, fresh paint, pretty windows—a tiled entry makes a wonderful, positive impression. To be suitable for tiling, stair treads must be deep enough to walk on safely. Check local building codes for specifics, but most require that treads be at least 11 inches deep (from front to back) after the tile is added.

Before you start laying any tiles, the concrete must be free of curing agents, clean, and in good shape. Make necessary repairs and give them time to cure. An isolation membrane can be applied before the tile. This membrane can be a fiberglass sheet or it can be brushed on as a liquid to dry. In either case, the membrane separates the tile from the concrete, which allows the two to move independently and protects the tile from cracking due to settling or shifting of the concrete.

Choose exterior-rated, unglazed floor tile with a skid-resistant surface. Tile for the walking surfaces should be at least 1/2-inch thick. Use bullnose tiles at the front edges of treads (as you would on a countertop) and use cove tiles as the bottom course on risers.

TOOLS & MATERIALS

Pressure washer

Masonry trowel

4-ft. level

Straightedge

Tape measure

Tile cutter or wet saw

Tile nippers

Square-notched trowel

Needlenose pliers

Grout float

Grout sponge

Caulk gun

Masonry patching compound

Thinset mortar with latex bonding adhesive

Isolation membrane

Tile spacers

Buckets

Plastic sheeting

Field tile

Bullnose tile

Grout

Latex tile caulk

Grout sealer

2 × 4 lumber

Carpet scrap

Cold chisel or flat-head screwdriver

Wire brush

Broom or vacuum

Chalk

Eye protection

How to Tile Concrete Steps

Use a pressure washer to clean the surface of the concrete. Use a washer with at least 4,000 psi, and follow manufacturer’s instructions carefully to avoid damaging the concrete with the pressurized spray.

Dig out rubble in large cracks and chips using a small cold chisel or flat-head screwdriver. Use a wire brush to loosen dirt and debris in small cracks. Sweep the area or use a wet/dry vacuum to remove all debris.

Fill small cracks and chips with masonry patching compound using a masonry trowel. Allow the patching compound to cure according to manufacturer’s directions.

OPTION: If damage is located at a front edge, clean it as described in step 2. Place a board in front and block the board in place with bricks or concrete blocks. Wet the damaged area and fill it with patching compound. Use a masonry trowel to smooth the patch, and then allow it to cure thoroughly.

Test the surface of the steps and stoop for low spots using a 4-ft. level or other straightedge. Fill any low spots with patching compound and allow the compound to cure thoroughly.

Spread a layer of liquid isolation membrane over the concrete using a notched trowel. Smooth the surface of the membrane using the flat edge of a trowel. Allow the membrane to cure according to manufacturer’s directions.

The sequence is important when tiling a stairway with landing. The primary objective is to install the tile in such a way that the fewest possible cut edges are visible from the main viewing position. If you are tiling the sides of concrete steps, start laying tile there first. Begin by extending horizontal lines from the tops of the stair treads back to the house on the sides of the steps. Use a 4-ft. level.

Mix a batch of thinset mortar with latex bonding adhesive and trowel it onto the sides of the steps, trying to retain visibility of the layout lines. Because the top steps are likely more visible than the bottom steps, start on top and work your way down.

Begin setting tiles into the thinset mortar on the sides of the steps. Start at the top and work your way downward. Try to lay out tile so the vertical gaps between tiles align. Use spacers if you need to.

Wrap a 2 × 4 in old carpet and drag it back and forth across the tile surfaces to set them evenly. Don’t get too aggressive here—you don’t want to dislodge all of the thinset mortar.

Measure the width of a riser, including the thickness of the tiles you’ve laid on the step sides. Calculate the centerpoint and mark it clearly with chalk or a high visibility marker.

Next, dry-lay the tiles on the stair risers. Because the location of the tops of the riser tiles affects the positioning of the tread and landing tiles, you’ll get the most accurate layout if the riser tiles are laid first. Start by stacking tiles vertically against the riser. (In some cases, you’ll only need one tile to reach from tread to tread.) Add spacers. Trace the location of the tread across the back of the top tile to mark it for cutting.

Cut enough tiles to size to lay tiles for all the stair risers. Be sure to allow enough space for grout joints if you are stacking tiles.

Trowel thinset mortar mixed with bonding adhesive onto the faces of the risers. In most cases, you should be able to tile each riser all at once.

Lay tiles on the risers. The bottom tile edges can rest on the tread, and the tops of the top tiles should be flush with or slightly lower than the plane of the tread above.

Dry-lay tile in both directions on the stair landing. You’ll want to maintain the same grout lines that are established by the riser tiles, but you’ll want to evaluate the front-to-back layout to make sure you don’t end up with a row of tiles that is less than 2” or so in width.

Cut tiles as indicated by your dry run, and then begin installing them by troweling thinset mortar for the bullnose tiles at the front edge of the landing. The tiles should overlap the top edges of the riser tiles, but not extend past their faces.

Set the first row of field tiles, maintaining an even gap between the field tiles and the bullnose tiles.

Add the last row of tiles next to the house and threshold, cutting them as needed so they are between 1/4 and 1/2” away from the house.

Install tiles on the stair treads, starting at the top tread and working your way downward. Set a bullnose tile on each side of the centerline and work your way toward the sides, making sure to conceal the step-side tiles with the tread tiles.

Fill in the field tiles on the stair treads, being sure to leave a gap between the back tiles and the riser tiles that’s the same width as the other tile gaps.

Let the thinset mortar cure for a few days, and then apply grout in the gaps between tiles using a grout float. Wipe away the grout after it clouds over. Cover with plastic, in the event of rain.

After a few weeks, seal the grout lines with an exterior-rated grout sealer.

Select (or have prepared) a pretinted caulk that’s the same color as your grout. Fill the gap between the back row of tiles and the house with caulk. Smooth with a wet finger if needed.

Tiled Patio

Outdoor tile can be made of several different materials and is available in many colors and styles. Make sure the tiles you select are intended for outdoor use. A popular trend is to use natural stone tiles with different shapes and complementary colors, as demonstrated in this project. Tile manufacturers may offer brochures giving you ideas for modular patterns that can be created from their tiles.

When laying a modular, geometric pattern with tiles of different sizes, it’s crucial that you test the layout before you begin and that you place the first tiles very carefully. The first tiles will dictate the placement of all other tiles in your layout.

You can pour a new masonry slab on which to install your tile patio, but another option is to finish an existing slab by veneering it with tile—the scenario demonstrated here.

Outdoor tile must be installed on a clean, flat, and stable surface. When tiling an existing concrete slab, the surface must be free of flaking, wide cracks, and other major imperfections. A damaged slab can be repaired by applying a one- to two-inch-thick layer of new concrete over the old surface before laying tile.

This modest, compact tiled patio creates a lovely, relaxing sitting area right outside sliding doors, but without consuming too much yard or garden space.

NOTE: Wear eye protection when cutting tile, and handle cut tiles carefully—the cut edges of some materials may be very sharp.

TOOLS & MATERIALS

Tape measure

Pencil

Chalkline

Tile cutter or wet saw

Tile nippers

Square-notched trowel

2 × 4 padded with carpet

Paintbrush and roller

Hammer

Grout float

Grout sponge

Cloth

Caulk gun

Tile spacers

Buckets

Plastic sheeting

Thinset mortar

Modular tile

Grout

Grout additive

Grout sealer

Tile sealer

Foam brush

Trowel

Eye protection

How to Tile a Patio Slab

To establish a layout for tile with a modular pattern, you must carefully determine the location of the first tile. On the clean and dry concrete surface, measure and mark a centerline down the center of the slab. Test-fit tiles along the line—because of the modular pattern used here, the tiles are staggered. Mark the edge of a tile nearest the center of the pad, then create a second line perpendicular to the first and test-fit tiles along this line.

Make adjustments as needed so that the modular pattern breaks evenly over the patio surface and is symmetrical from side to side. You may need to adjust the position of one or both lines. The intersection of the lines is where your tile installation will begin. Outline the position of each group of tiles on the slab.

VARIATION: To establish a traditional grid pattern, test-fit rows of tiles so they run in each direction, intersecting at the center of the patio. Adjust the layout to minimize tile cutting at the sides and ends, then mark the final layout and snap chalklines across the patio to create quadrants. As you lay tile, work along the chalklines and in one quadrant at a time.

Mix thinset mortar according to manufacturer’s directions, and add an additive as directed. At the intersection of the two layout lines, use a notched trowel to spread thinset mortar over an area large enough to accommodate the layout of the first modular group of tiles. Hold the trowel at a 45° angle to rake the mortar to a consistent depth.

Set the first tile, twisting it slightly as you push it into the mortar. Align it with both adjusted layout lines, then place a padded 2 × 4 over the center of the tile and give it a light rap with a hammer to set the tile.

Position the second tile adjacent to the first with a slight gap between them. Place spacers on end in the joint near each corner and push the second tile against the spacers. Make certain the first tile remains aligned with the layout lines. Set the padded 2 × 4 across both tiles and tap to set. Use a damp cloth to remove any mortar that squeezes out of the joint or gets on tile surfaces. Joints must be at least 1/8”-deep to hold grout.

Lay the remaining tiles of the first modular unit using spacers to set gaps. Using a trowel, scrape the excess mortar from the concrete pad in areas where you will not yet be working to prevent it from hardening and interfering with tile installation.

With the first modular unit set, continue laying tile following the pattern established. You can use the chalklines for general reference, but they will not be necessary as layout lines. To prevent squeeze-out between tiles, scrape a heavy accumulation of mortar 1/2” away from the edge of a set tile before setting the adjacent tile.

CUTTING CONTOURS IN OUTDOOR TILE

To make convex (left) or concave (right) curves, mark the profile of the curve on the tile, then use a wet saw to make parallel straight cuts, each time cutting as close to the marked line as possible. Use tile nippers to break off small portions of tabs, gradually working down to the curve profile. Finally, use an angle grinder to smooth off the sharp edges of the tabs. Make sure to wear a particle mask when using the tile saw and wear sturdy gloves when using the nippers.

After installing the tile, remove all the spacers, cover the tiled area with plastic, and let the thinset mortar cure according to the manufacturer’s instructions. When tile has fully set, remove the plastic and mix grout, using a grout additive instead of water. Grout additive is especially important in outdoor applications, because it creates joints that are more resilient in changing temperatures.

Use a grout float to spread grout over an area that is roughly 10 sq. ft. Push down with the face of the float to force grout into the joints, then hold the float edge at a 45° angle to the tile surfaces and scrape off the excess grout.

Once you’ve grouted this area, wipe off the grout residue using a damp sponge. Wipe with a light, circular motion—you want to clean tile surfaces but not pull grout out of the joints. Don’t try to get the tile perfectly clean the first time. Wipe the area several times, rinsing out the sponge frequently.

Once the grout has begun to set (usually about 1 hour, depending on temperature and humidity), clean the tile surfaces again. You want to thoroughly clean grout residue from tile surfaces because it is difficult to remove once it has hardened. Use a cloth to buff off a light film left after final cleaning.

GROUTING POROUS TILES

Some tiles, such as slate, have highly porous surfaces that can be badly stained by grout. For these tiles, apply grout by filling an empty caulk tube (available at tile stores and some building centers) with grout, and apply the grout to the joints with a caulk gun. Cut the tip to make an opening just large enough to allow grout to be forced out. Run the tip down the joint between tiles as you squeeze out the grout. Remove the grout that gets on the tile surface with a wet sponge. You may need to use your finger to force grout into the joint—protect your skin by wearing a heavy glove to do this.

Cover the pad with plastic and let the grout cure according to manufacturer’s instructions. Once the grout has cured, use a foam brush to apply grout sealer to only the grout, wiping any spill-over off of tile surfaces.

Apply tile sealer to the entire surface using a paint roller. Cover the patio with plastic and allow the sealer to dry completely before exposing the patio to weather or traffic.

Creating a Ceramic Tile Fountain

A fountain is welcome in any landscape, and building and installing one is easier and much less expensive than you might imagine. Think of it: a colorful tile-covered fountain reflected in a small garden pond, water gently splashing on sparkling sea glass. And you can make one. Easily.

Start with a common chimney flue tile and a few square feet of colorful mosaic tiles. Add an inexpensive twelve-volt fountain pump and tiny submersible disc lights, which can be wired into any low-voltage system. Almost before you know it, you’ll be ready to show off for the neighbors.

One note of caution: before adding accessories to your low-voltage system, make sure your transformer can handle the extra load.

Chimney flue tiles are available in many different sizes and can be purchased at most fireplace and masonry stores. Small precut sheets of expanded metal sheet are available from most hardware stores and home centers.

TOOLS & MATERIALS

Notched trowel

Grout float

Caulk gun

Jigsaw or bolt cutters

18 × 18 × 24” chimney flue tile

Bricks

Metal L-brackets

18 × 18” expanded metal sheet

12 sq. ft. of mosaic tile

Thinset-mortar

Grout

Concrete block

Construction adhesive

Low-voltage fountain pump

Low-voltage fountain lights

Sea glass (approx. 4 lbs.)

Silicone caulk

How to Create a Ceramic Tile Fountain

Draw a line on the inside of the flue tile, about 4” from the top. On each wall of the tile, position two L-brackets at the line and glue each bracket in place with construction adhesive.

Set tile on the outside of the flue tile and the inside down to the line. Working on one side of the flue at a time, spread thin-set mortar on the surface, then press the tile into place. Let the mortar dry according to manufacturer’s directions. When the mortar is dry, grout the tile.

Position four bricks at the bottom of the water garden and set the flue tile on them. (The flue tile will be very heavy—recruit a helper or two for this.) Set a concrete block in the center of the flue tile and put the fountain pump on top of it.

Set the lights in place, securing them to the concrete block with dabs of silicone caulk. Run the cables from the pump and lights out of the pond to the nearest fixture in your low-voltage lighting system. (If you don’t have a low-voltage lighting system, run the cables to the transformer and plug the transformer into the nearest GFCI outlet.)

Connect the cables from the pump and lights to a cable from your low-voltage lighting system, using the simple connectors included with the pump. Add water to the pond and test the lights and pump. Adjust the operation of the pump as necessary. Dig a small, shallow trench and bury the cables.

If necessary, cut the expanded metal grate to fit inside the flue tile, using a jigsaw with a metal-cutting blade. In the center of the grate, use the jigsaw or a bolt cutter to expand a hole to approximately 2” in diameter. Insert the pump’s discharge tube into this hole, then set the grate on top of the L-brackets in the flue tile. Mound the sea glass around the discharge tube. Use silicone to stick individual pieces of sea glass together, if necessary to hold them in place. Cover the remaining grate with a layer of sea glass.

LOW-VOLTAGE ACCESSORIES

If you have a low-voltage lighting system, add light fixtures to the area surrounding your garden pond and fountain. The extra light will focus even more attention on this lovely little fountain.

Before adding additional fixtures and accessories, make sure your transformer can handle the extra load. If not, run the pond lighting as a separate circuit or purchase a larger transformer to handle the load.

Creating Mosaic Planters

The basic steps for adding tile to a planter are much the same as for adding tile to any other surface: plan the layout, set the tile, and grout. Fun and creativity come into the process when you turn your imagination loose with tile and container selection.

But don’t limit yourself to tile—mix in other materials such as flat glass marbles or broken pieces of stained glass, mirror, and china. The designs can be as simple or elaborate as you’d like.

Try a mosaic of daisies using bits of white stained glass for the petals, golden flat glass marbles for the centers, and broken tile bits for the background. Or maybe you’d prefer to use bits of green tile for a vine and leaves with purple flat glass marbles arranged like bunches of grapes. Add a background of broken china or broken stained glass, and you’ve got a beautiful handmade piece for only a few hours’ work.

Select containers that have flat rims, such as that on the white planter shown below, or that have a broad expanse of flat surface like that on the pot shown in the project on the following page. Try to match the style and colors of the planters to the design.

A few pieces of broken-up mosaic tile can turn an ordinary pot into a garden showpiece.

TOOLS & MATERIALS

Snap cutter

Tile nippers

Putty knife

Grout float

Grout sponge

1” mosaic tile

Tile mastic

Grout

Grout sealer

Eye protection

How to Decorate Planters

Remove the mosaic tiles from their backing and experiment with designs and layouts. Cut tiles in half as necessary using a snap cutter. Use tile nippers to break some tiles into small pieces.

Draw an irregular border around the planter, ranging from 1 1/2 to 2” wide. Use a putty knife to spread mastic within the border and position the tile, alternating between the whole and half tiles all the way around the planter.

Fill in the remaining portion of the border with pieces of broken tile. Let the mastic dry according to manufacturer’s directions. Grout the tile. If the planter will be used outdoors, apply grout sealer after the grout has fully cured.

Tiled Garden Bench

A simple garden project such as this is a great way to use tiles left over from a large indoor or outdoor tiling project. This bench uses four hand-painted accent tiles surrounded by terra cotta field tiles with small squares that could easily be cut from larger tiles.

The bench itself is both a decorative focal point and a useful addition to any yard or garden. By using natural tones for the seat, the look blends seamlessly with any landscaping design. The bench is a sturdy construction that is ideal wherever you want to add seating in the garden. Best of all, it is easy to make and will take you less than a weekend to put together.

Making this tiled benchtop requires some creativity and a fair amount of tile cutting, but the result is both interesting and beautiful.

TILED GARDEN BENCH

TOOLS

Tape measure

Circular saw

Drill

Stapler

Power or hand miter saw (optional)

Utility knife

Chalkline

Cloth

1/4” notched trowel

Needlenose pliers

Grout float

Sponge

1 1/2” blocks

Tile-cutting tools

Paintbrush

Eye protection

MATERIALS

Plastic sheeting

Galvanized deck screws (2”, 3”)

1 1/4” cementboard screws

Clear wood sealer

Field and accent tile

Thinset mortar

Tile spacers

Grout

Grout sealer

150-grit sandpaper

CUTTING LIST

KEYA
PARTSides
DIMENSIONS11/2 × 3 1/2 × 51”
PCS.2
MATERIALCedar
KEYB
PARTEnds
DIMENSIONS11/2 × 3 1/2 × 16”
PCS.2
MATERIALCedar
KEYC
PARTCore
DIMENSIONS15 × 48”
PCS.1
MATERIAL3/4” ext. plywood
KEYD
PARTCore
DIMENSIONS15 × 48”
PCS.1
MATERIAL3/4” cementboard
KEYE
PARTStretchers
DIMENSIONS1 1/2 × 3 1/2 × 16”
PCS.3
MATERIALCedar
KEYF
PARTBraces
DIMENSIONS1 1/2 × 5 1/2 × 16”
PCS.4
MATERIALCedar
KEYG
PARTLegs
DIMENSIONS3 1/2 × 3 1/2 × 13”
PCS.4
MATERIALCedar

How to Make a Tiled Garden Bench

Cut two sides and two ends, then position the ends between the sides so the edges are flush. Make sure the frame is square. Drill 1/8” pilot holes through the sides and into the ends. Drive 3” screws through the pilot holes.

Cut three stretchers. Mark the sides, 4 1/2” from the inside of each end. Using 1 1/2” blocks beneath them as spacers, position the stretchers and make sure they’re level. Drill pilot holes and fasten the stretchers to the sides with 3” screws.

Cut one 15 × 48” core from 3/4” exterior-grade plywood and another the same size from cementboard. Staple plastic sheeting over the plywood, draping it over the edges. Lay the cementboard rough-side up on the plywood and attach it with 1 1/4” cementboard screws driven every 6”. Make sure the screw heads are flush with the surface.

Position the bench frame upside down and over the plywood/cementboard core. Drill pilot holes and then drive 2” galvanized deck screws through the stretchers and into the plywood.

Cut four braces from a cedar 2 × 6. Mark the angle on each end of each brace by measuring down 1 1/2” from the top edge and 1 1/2” along the bottom edge. Draw a line between the two points and cut along that line using a power or hand miter saw or a circular saw.

On each brace, measure down 3/4” from the top edge and draw a reference line across the stretcher for the screw positions. Drill 1/8” pilot holes along the reference line. Position a brace on each side of the end stretchers and fasten them with 3” screws driven through the braces and into the stretchers.

Cut four 13” legs from a 4 × 4. Position each leg between a set of braces and against the sides of the bench frame. Drill pilot holes through each brace and attach the leg to the braces by driving 3” screws through the braces and into the leg. Repeat the process for each leg. Sand all surfaces with 150-grit sandpaper, then seal all wood surfaces with clear wood sealer.

Snap perpendicular reference lines to mark the center of the length and width of the bench. Beginning at the center of the bench, dry-fit the field tiles, including spacers. Set the accent tiles in place and mark the field tile for cutting.

Cut the field tile and continue dry-fitting the bench top, including the accent and border tiles. When you’re satisfied, remove the tile and apply thinset mortar over the cementboard using a notched trowel.

Set the tile into the thinset mortar, using a slight twisting motion. Continue adding thinset and setting the tile until the bench top is covered. Remove the spacers. Let the mortar dry according to manufacturer’s directions.

Mix grout and use a grout float to force it into the joints surrounding the tile. Wipe excess grout away with a damp sponge. When the grout has dried slightly, polish the tiles with a clean, dry cloth to remove the slight haze of grout. Seal the grout joints with grout sealer when dry.

Repair Projects

Tile is extremely durable, but like any construction material, it requires maintenance and occasional repairs. This chapter leads you through the most common repair projects: replacing grout, removing and replacing a broken tile, and replacing accessories, such as a ceramic soap dish.

When it comes to tile, replacing grout is the most common repair project because the grout is the most vulnerable part of the installation. While a small crack or hole in a grout joint may not seem like a major issue, in floors and wet walls it allows water to seep behind the tile and can lead to serious damage over time. Like any other repair, taking care of grout issues while they’re small prevents much larger problems later.

This chapter gives you all the information you’ll need to take excellent care of all your floor tile, wall tile, and its grout throughout your home.

In this chapter:

Maintaining Floor Tile

Grout Colorant

Repairing Wall Tile

Maintaining Floor Tile

Although ceramic tile is one of the hardest floor coverings, problems can occur. Tiles sometimes become damaged and need to be replaced. Usually, this is simply a matter of removing and replacing individual tiles. However, major cracks in grout joints indicate that floor movement has caused the mortar beneath the tile to deteriorate. In this case, the mortar must be replaced to create a permanent repair.

Any time you remove tile, check the underlayment. If it’s no longer smooth, solid, and level, repair or replace it before replacing the tile. When removing grout or damaged tiles, be careful not to damage surrounding tiles. Always wear eye protection when working with a hammer and chisel. Any time you are doing a major tile installation, make sure to save extra tiles. This way, you will have materials on hand when repairs become necessary.

Regrouting tile may feel like a repair project (and not a very fun one at that), but it really is more of an ongoing maintenance issue. Failed or failing grout will allow moisture underneath tiles and can cause entire floors to fail.

TOOLS & MATERIALS

Hammer

Cold chisel

Eye protection

Putty knife

Square-notched trowel

Rubber mallet

Grout float

Thinset mortar

Replacement tile

Grout

Bucket

Grout pigment

Grout sealer

Grout sponge

Floor-leveling compound

Carbide-tipped grout saw

Sandpaper

Cleaning tools

Wood block

Carpet scrap

Vacuum

White vinegar

How to Replace a Floor Tile

Use a grout tool to apply firm but gentle pressure across the grout until you expose the unglazed edges of the tile. Do not scratch the glazed tile surface. If the grout is stubborn, use a hammer and nail set to first tap the tile (step 2).

If the tile is not already cracked, use a hammer to puncture the tile by tapping a nail set or center punch into it. Alternatively, if the tile is significantly cracked, use a chisel to pry up the tile.

Insert a chisel into one of the cracks and gently tap the tile. Start at the center and chip outward so you don’t damage the adjacent tiles. Be aware that cementboard looks a lot like mortar when you’re chiseling. Remove and discard the broken pieces. Be sure to wear eye protection.

Use a putty knife to scrape away old thinset mortar; use a chisel for poured mortar installation. If the underlayment is covered with metal lath, you won’t be able to get the area smooth; just clean it out the best you can. Once the mortar is scraped from the underlayment, smooth the rough areas with sandpaper. If there are gouges in the underlayment, fill them with epoxy-based thinset mortar (for cementboard) or a floor-leveling compound (for plywood). Allow the area to dry completely.

Set a new tile into the empty spot. Use a notched trowel to apply thinset mortar to the back of the tile before setting it into place. Make sure all debris is cleaned from the floor. Rap on a carpet-covered wood block with a mallet to set the tile.

Fill in around the new tile with grout that matches the grout already on the floor. Because most grout darkens over time, choose a shade that’s a bit darker than the original color.

Regrouting Tile

The process of removing old grout and filling the cleaned joints with new grout is the same for most ceramic and porcelain tile installations (including floors, walls, and countertops). For improved adhesion and waterproofing, use a polymer-modified grout mix.

It’s important to note that regrouting is an appropriate repair only for tile that is securely bonded to its substrate. Several loose tiles in one area indicate that the mortar has failed or there are problems (usually moisture-related) with the substrate. If multiple tiles are loose, retiling the floor may be your only option. If a tile job is generally in good shape and you can find a perfect color match with your old grout, you can regrout only the affected areas. Otherwise, it will look best to replace all of the grout within an area.

Carbide-blade grout tools are used to remove failing grout.

Failed grout allows water underneath tiles, which causes the damage to spread rapidly. If the grout lines in your tile floor are crumbling or a few tiles are loosened, the best solution is to regrout the entire floor.

How to Regrout Floor Tile

Scrape out the old grout with a grout tool or other tool, being careful not to scratch the tile faces or chip the edges. You may choose to regrout only the filed grout lines for a quick fix, but for more pleasing results and to prevent color variation in the grout lines, remove the grout around all tiles and regrout the entire floor.

Wash the tiled floor with a 1:1 mix of white vinegar and water, paying special attention to the areas around the tile joints. Vacuum the floor first to get rid of all debris.

Apply new grout. Prepare grout mix according to the instructions on the package and then pack fresh grout deep into the joints using a rubber grout float. Hold the float at a 30° angle to the tiled surface.

Wipe diagonally across the tiles and grouted joints to remove excess grout and smooth the joints. Seal the grout joints with grout sealer after they’ve dried for a week or so.

NOTE: Sealing all the grout joints will help new grout lines blend with old grout if you’re only doing a partial regrouting.

Grout Colorant

Available in a wide variety of colors, grout colorant is a topically-applied, water-based paint that is specially designed to recolor, rejuvenate, and seal existing grout mortar joints.

Grout colorant bonds well to sanded grout mortar making it an ideal solution for rejuvenating old ceramic tile flooring. For applications around porous or pitted tiles, use masking tape to prevent the edges of the tile from absorbing the colorant. Lighter colorants applied over darkened grout joints may require more than one application.

To begin, clean the work area thoroughly, removing bond-inhibiting grease, oil, and calcium deposits from the surface of the tile and grout. Rinse with clean water and allow it to fully dry. Properly prepared, grout joints will be porous and readily absorb water.

A foam brush applicator is used to carefully work the colorant into the grout joints. Remove excess colorant immediately from the edges of surrounding tile using a damp rag. Dry colorant can be removed using a damp, white nylon scrub pad.

Grout that is in good condition but has simply become stained or discolored can be refreshed quickly and easily with an application of grout colorant.

TOOLS & MATERIALS

Grout colorant

Masking tape

Foam brushes

White scrub pad

Disposable rags

Cleaning products

Toothbrush

How to Apply Grout Colorant

Apply grout colorant in thin coats to the grout joints using a foam brush. Clean the tiles and grout thoroughly first, and make sure the grout lines are dry.

Work the colorant into the the grout with an old (but clean!) toothbrush.

Use a damp rag or white nylon scrub pad to remove excess colorant from the edges of surrounding tile. Allow the grout colorant to dry completely.

COLORIZING GROUT

Grout colorant can transform an old tile floor into a vibrant new floor at very little cost. It is sold in a variety of colors. If your local building center doesn’t carry it, check with a tile shop.

Repairing Wall Tile

As we’ve said throughout this book, ceramic wall tile is durable and nearly maintenance-free, but like every other material in your house, it can fail or develop problems. The most common problem with ceramic tile involves damaged grout. Failed grout is unattractive, but the real danger is that it offers a point of entry for water, especially in rooms such as bathrooms. Given a chance to work its way beneath grout, water can destroy a tile base and eventually wreck an entire installation. It’s important to regrout ceramic tile as soon as you see signs of damage.

Another potential problem for wall tile installations is damaged caulk. In tub and shower stalls and around sinks and backsplashes, the joints between the tile and the fixtures are sealed with caulk. The caulk eventually deteriorates, leaving an entry point for water. Unless the joints are recaulked, seeping water will destroy the tile base and the wall.

In bathrooms, towel rods, soap dishes, and other accessories can work loose from walls, especially if they weren’t installed correctly or aren’t supported properly. For maximum holding power, anchor new accessories to wall studs or blocking. If no studs or blocking are available, use special fasteners, such as toggle bolts or molly bolts, to anchor the accessories directly to the surface of the underlying wall. To hold screws firmly in place in ceramic tile walls, drill pilot holes and insert plastic sleeves, which expand when screws are driven into them.

How to Regrout Wall Tile

Use an awl, utility knife, or grout tool to scrape out the old grout completely, leaving a clean bed for the new grout.

Clean and rinse the grout joints, then spread grout over the entire tile surface, using a rubber grout float or sponge. Work the grout well into the joints and let it set slightly.

Wipe away excess grout with a damp sponge. When the grout is dry, wipe away the residue and polish the tiles with a dry cloth.

TOOLS & MATERIALS

Awl

Utility knife

Notched trowel

Grout float

Hammer

Chisel

Small pry bar

Eye protection

Replacement accessory

Tile adhesive

Masking tape

Grout

Cloth or rag

Silicone or latex caulk

Sponge

Surface-mounting hardware

Tile-cutting tools

Replacement tile

How to Replace Built-in Wall Accessories

Carefully remove the damaged accessory. Scrape away any remaining mortar or grout. Apply dry-set tile adhesive to the back side of the new accessory, then press it firmly in place.

Use masking tape to hold the accessory in place while the adhesive dries. Let the mortar dry completely (12 to 24 hrs.), then grout and seal the area.

How to Replace Surface-Mounted Accessories

Lift the accessory up and off the mounting plate. If the mounting plate screws are driven into studs or blocking, simply hang the new accessory. If not, add hardware such as molly bolts, toggle bolts, or plastic anchor sleeves.

Put a dab of silicone caulk over the pilot holes and the tips of the screws before inserting them. Let the caulk dry, then install the new fixture on the mounting plate.

How to Remove & Replace Broken Wall Tiles

Carefully scrape away the grout from the surrounding joints using a utility knife or an awl. Break the damaged tile into small pieces using a hammer and chisel. Remove the broken pieces, then scrape away debris or old mortar from the open area.

If the tile to be replaced is a cut tile, cut a new one to match. Test-fit the new tile and make sure it sits flush with the field. Spread adhesive on the back of the replacement tile and place it in the hole, twisting it slightly. Use masking tape to hold the tile in place for 24 hrs. so the adhesive can dry.

Remove the tape, then apply premixed grout using a sponge or grout float. Let the grout set slightly, then tool it with a rounded object such as a toothbrush handle. Wipe away excess grout with a damp cloth.

Let the grout dry for an hour, then polish the tile with a clean, dry cloth.

REPLACING CAULK

Replace all of the old caulking along the tub or shower edges at the floor, and essentially anywhere a surface meets another surface. Don’t add a new layer of caulk over the old. This just makes a mess and may hide areas where the old caulk is failing without providing an adequate water seal.

Just about any dated tub or shower can benefit from a thorough cleaning and recaulking of its seals.

How to Replace Caulk

A 5-in-1 tool works better than a putty or utility knife for removing caulk. Use the tool’s razor-sharp tooth to slice caulk from crevices.

Scrub the area with denatured alcohol to remove grime and film from the area.

Filling—but not overfilling—the joint is the key to a neat caulk job. Smooth the freshly applied caulk with a damp finger using a very light touch.

CLEANING TILE & GROUT

You spent a considerable amount of time and money on your new tile installation, so it is only natural that you want to take good care of your investment. Fortunately, tile is a low-maintenance product and with proper care it will look new for many years to come.

Purchase a dust mop and sweep your floors daily. Place mats in doorways and through walkways to help collect dirt and grime, and shake them out frequently. In showers and tub tile surrounds, use a squeegee or towel to wipe excess water off walls after each use. This will help to prevent spotting and the formation of stain-causing mildew.

Dirt and grime will often accumulate in the textured surfaces of tile and grout. A plastic scrub brush and a little elbow grease will remove most stubborn dirt deposits. Household floor-cleaning machines with rotating brushes will safely scrub tile flooring and grout clean. Avoid using steam cleaners though, as the hot steam can damage grout and remove topically applied colorants or sealers.

Long term use of many tile cleaning products can actually harm tile and grout. A quality cleanser should be pH balanced, non-abrasive, and safe for tile surfaces and grout. Most are not. Natural stone and cementitious grouts are especially vulnerable to cleaning products that contain acid. These types of products should never be used to clean natural stone and their use on ceramic tile and grout should be limited.

Tile Maintenance

To determine if your grout needs to be resealed, test the existing sealer by putting a few drops of water on a grout line. If the water beads up, the sealer is still working. If the water absorbs into the grout, it needs to be resealed.

For heavy stains on natural stone tile, apply poultice made for cleaning porous stone materials. Cover the stain with the poultice, then tape plastic over it. Let the poulitice set according to the manufacturer’s instructions, then remove it.

Glossary

American National Standards Institute (ANSI) — A standards-making organization that rates tile for water permeability.

Art tiles — Hand-finished tiles with designs, pictures, or patterns. Art tiles are often used to accent a large tile layout.

Back buttering — Spreading mortar on the back of a tile before pressing it onto the substrate.

Baseboard tile — Baseboard-shaped tiles used to replace wood baseboards.

Bullnose trim tile — Tile with one rounded edge that is meant to be left exposed.

Cement body tile — Tile made from concrete poured into forms.

Coefficient of friction — The measure of a tile’s slip resistance. Tiles with high numbers are more slip resistant.

Decorative tile — Tile with designs, pictures, or relief. Decorative tiles are generally used as accents in a field of solid-color tiles.

Dry fit — Installing tile without mortar in order to test the layout.

Expansion joint — A joint in a tile layout filled with a flexible material such as caulk instead of grout. The expansion joint allows the tile to shift without cracking.

Field tiles — The main tile in a tile design. As opposed to trim or accent tiles.

Floor tile — Any type of tile designated for use on floors. It can generally also be used for walls or countertops.

Floor-warming systems — A system of heating elements installed directly under the floor material. Floor-warming systems are intended to provide supplemental radiant heat for a room.

Glass tile — Tile made of glass. Glass tile is often used as accent tile.

Glazed ceramic — Tile made from refined clay that has been coated with a glaze and then fired in a kiln.

Grade — Ratings applied to some tile indicating the quality and consistency of manufacturing. Grade 1 tile is standard, suitable for most applications; grade 2 may have minor glaze and size imperfections; grade 3 tile is thin and suitable only for wall or decorative applications.

Grout — A dry powder, usually cement based, that is mixed with water and pressed into the joints between tiles. Grout also comes with latex or acrylic added for greater adhesion and impermeability.

Impervious — Tile that absorbs less than .5% of its weight in water.

Isolation membrane — A flexible material installed in sheets or troweled onto an unstable or damaged base floor, subfloor, or wall before installing tile. The isolation membrane prevents shifts in the base from damaging the tile above.

Joists — The framing members that support the floor.

Kiln — A high-temperature oven used to harden clay tile.

Liners — Narrow tiles used for adding contrasting lines to tile layouts.

Listello — A border tile, usually with a raised design. Also called listel.

Mastic or organic mastic — A type of glue for installing tile. It comes premixed and cures as it dries. It is convenient for wall tiles smaller than 6 × 6, but it is not suitable for floors.

Metal tile — Tile made of iron, stainless steel, copper, or brass. Metal tile is often used as accent tile.

Mortar or thin-set mortar — A mixture of Portland cement and sand and occasionally a latex or acrylic additive to improve adhesion.

Mosaic tile — Small colored tiles used to make patterns or pictures on walls and floors.

Natural stone tile — Tile cut from marble, slate, granite, or other natural stone.

Non-vitreous — Very permeable tile. Non-vitreous tile absorbs more than 7% of its total weight in water. Not suitable for outdoor installations.

Porcelain Enamel Institute (PEI) — A tile industry group that issues ratings on tile’s resistance to wear.

Porcelain tile — Tile made from refined white clay fired at high temperatures. Porcelain is usually dyed rather than glazed, and thus its color runs the tile’s full thickness.

Quarry tile — Tile formed to look like quarried stone.

Reference lines — Lines marked on the substrate to guide the placement of the first row of tile.

Saltillo — Terra-cotta tile from Mexico. Saltillos have a distinctly rustic appearance.

Sealants — Sealants protect non- and semi-vitreous tile from stains and from water damage. Sealants are also important for protecting grout.

Self-spacing tile — Tile with attached tabs for maintaining even spacing.

Semi-vitreous — Moderately permeable tile. Absorbs 3 to 7% of its total weight in water. Not suitable for outdoor installations.

Spacers — Plastic lugs meant to be inserted between tiles to help maintain uniform spacing during installation.

Story stick — A length of 1 × 2 lumber marked with the tile spacing for a specific layout.

Subfloor — The surface, usually made of plywood, attached to the floor joists.

Substrates or underlayment — A surface installed on top of an existing floor, subfloor, or wall. The substrate creates a suitable surface for installing tile. Substrate materials include cementboard, plywood, cork, backerboard, greenboard, or water-proofing membrane.

Terra-cotta tile — Tile made from unrefined clay. Terra cotta is fired at low temperature. Its color varies greatly depending on the source of the clay.

Trim tile — Tile with a finished edge for completing wall tile layouts.

V-cap tiles — V- or L-shaped tile for finishing the exposed edges of countertops.

Vitreous — Slightly permeable tile. Absorbs .5 to 3% of its total weight in water.

Wall tile — Tile intended for use on walls. It is generally thinner than floor tile and should not be used on floors or countertops.

Water absorption or permeability — The measure of the amount of water that will penetrate a tile when it is wet. Measurement ranges from non-vitreous to semi-vitreous to vitreous to impervious.

Waterproofing membrane — A flexible, water-proof material installed in sheets or brushed on to protect the subfloor from water damage.

Photo Credits

Page 8 (top), 12 (bottom), 57 (top), 128 (top right), 129 (top left): Photos courtesy of Crossville, Inc., www.crossvilleinc.com, 931-484-2110

Page 8 (bottom), 11 (top right): Photos courtesy of Daltile, www.daltile.com

Pages 9 (top), 10 (top left), 127 (bottom): Photos courtesy of Oceanside Glasstile, www.glasstile.com

Page 9 (bottom left): Photo courtesy of Karndean Designflooring USA, www.karndean.com, 888-266-4343

Page 9 (bottom right), 11 (top left), 127 (top): Photos courtesy of Walker Zanger, www.walkerzanger.com

Page 10 (top right): Photo courtesy of Globus Cork, Inc., www.corkfloor.com, 718-742-7264

Page 10 (bottom left), 11 (middle), 56 (bottom), 126 (bottom right), 128 (top left): Photos courtesy of Porcelanosa, USA, www.porcelanosa-usa.com

Page 10 (bottom right): Courtesy of Ikea Home Furnishings

Page 11 (top): Courtesy of Ceramic Tiles of Italy

Page 11 (bottom): Stephen Saks / Index Stock Imagery Inc.

Page 12 (top): Eric Roth

Page 13 (bottom): Courtesy of National Kitchen & Bath Associations

Pages 24–25 (all), 59 (bottom), 129 (top right): Photos courtesy of Oceanside Glasstile, www.glasstile.com

Page 56 (top), 57 (bottom right), 58 (top right and bottom), 59 (top), 128 (bottom): Shutterstock

Page 57 (bottom left), 58 (top left), 126 (bottom left): Photos courtesy of Cement Tile Shop LLC, www.cementtileshop.com, 800-704-2701

Page 114: ARC

Page 129 (bottom), 140: Photos courtesy of Daltile, www.daltile.com

Resources

Accessibility Resource Center (ARC Inc.)

Shower and wet room kits, Aging in Place, accessibility accessories

877-319-6521

www.arcfirst.net

American Society of Interior Designers

202-546-3480

www.asid.org

BLACK+DECKER

Power tools and accessories

800-544-6986

www.blackanddecker.com

Ceramics of Italy

www.italiatiles.com

Clay Squared to Infinity

612-781-6409

www.claysquared.com

Construction Demolition Recycling Association (CDRA)

630-585-7530

www.cdrecycling.org

Cool Tiles

1-888-TILES-88 (888-845-3788)

www.cooltiles.com

Crossville Inc.

Tile

931-484-2110

www.crossvilleinc.com

Daltile

800-933-TILE (800-933-8453)

www.daltile.com

Energy & Environmental Building Alliance (EEBA)

952-881-1098

www.eeba.org

Fireclay Tile, Inc.

800-773-2226

www.fireclaytile.com

Hakatai Enterprises, Inc.

888-667-2429

www.hakatai.com

IKEA Home Furnishings

800-434-4532

www.Ikea-USA.com

Laticrete

Floor warming mats and supplies

800-243-4788

www.laticrete.com

Montana Tile & Stone Co.

406-587-6114

www.montanatile.com

National Kitchen & Bath Association (NKBA)

800-843-6522

www.nkba.org

Oceanside Glasstile™

760-929-4000

www.glasstile.com

Snapstone

Floating Porcelain Tile System

877-263-5861

www.snapstone.com

The Tile Shop

888-398-6595

www.tileshop.com

Villi USA LLC

866-724-5836

www.villiglasusa.com

Walker & Zanger, Inc.

www.walkerzanger.com

US Environmental Protection Agency, Indoor Air Quality

www.epa.gov/iedweb00/pubs/insidestory.html

Measurement Conversions

LUMBER DIMENSIONS

NOMINAL - U.S.ACTUAL - U.S. (IN INCHES)METRIC
1 × 23/4 × 1 1/219 × 38 mm
1 × 33/4 × 2 1/219 × 64 mm
1 × 43/4 × 3 1/219 × 89 mm
1 × 53/4 × 4 1/219 × 114 mm
1 × 63/4 × 5 1/219 × 140 mm
1 × 73/4 × 6 1/419 × 159 mm
1 × 83/4 × 7 1/419 × 184 mm
1 × 103/4 × 9 1/419 × 235 mm
1 × 123/4 × 11 1/419 × 286 mm
1 1/4 × 41 × 3 1/225 × 89 mm
1 1/4 × 61 × 5 1/225 × 140 mm
1 1/4 × 81 × 7 1/425 × 184 mm
1 1/4 × 101 × 9 1/425 × 235 mm
1 1/4 × 121 × 11 1/425 × 286 mm
1 1/2 × 41 1/4 × 3 1/232 × 89 mm
1 1/2 × 61 1/4 × 5 1/232 × 140 mm
1 1/2 × 81 1/4 × 7 1/432 × 184 mm
1 1/2 × 101 1/4 × 9 1/432 × 235 mm
1 1/2 × 121 1/4 × 11 1/432 × 286 mm
2 × 41 1/2 × 3 1/238 × 89 mm
2 × 61 1/2 × 5 1/238 × 140 mm
2 × 81 1/2 × 7 1/438 × 184 mm
2 × 101 1/2 × 9 1/438 × 235 mm
2 × 121 1/2 × 11 1/438 × 286 mm
3 × 62 1/2 × 5 1/264 × 140 mm
4 × 43 1/2 × 3 1/289 × 89 mm
4 × 63 1/2 × 5 1/289 × 140 mm
   

METRIC CONVERSIONS

TO CONVERT:TO:MULTIPLY BY:
InchesMillimeters25.4
InchesCentimeters2.54
FeetMeters0.305
YardsMeters0.914
Square inchesSquare centimeters6.45
Square feetSquare meters0.093
Square yardsSquare meters0.836
OuncesMilliliters30.0
Pints (U.S.)Liters0.473 (lmp. 0.568)
Quarts (U.S.)Liters0.946 (lmp. 1.136)
Gallons (U.S.)Liters3.785 (lmp. 4.546)
OuncesGrams28.4
PoundsKilograms0.454
MillimetersInches0.039
CentimetersInches0.394
MetersFeet3.28
MetersYards1.09
Square centimetersSquare inches0.155
Square metersSquare feet10.8
Square metersSquare yards1.2
MillilitersOunces.033
LitersPints (U.S.)2.114 (lmp. 1.76)
LitersQuarts (U.S.)1.057 (lmp. 0.88)
LitersGallons (U.S.)0.264 (lmp. 0.22)
GramsOunces0.035
KilogramsPounds2.2

COUNTERBORE, SHANK & PILOT HOLE DIAMETERS

SCREW SIZECOUNTERBORE DIAMETER FOR SCREW HEAD (IN INCHES)CLEARANCE HOLE FOR SCREW SHANK (IN INCHES)PILOT HOLE DIAMETER
HARD WOOD (IN INCHES)SOFT WOOD (IN INCHES)
#1.146 (9/64)5/643/641/32
#21/43/323/641/32
#31/47/641/163/64
#41/41/81/163/64
#51/41/85/641/16
#65/169/643/325/64
#75/165/323/325/64
#83/811/641/83/32
#93/811/641/83/32
#103/83/161/87/64
#111/23/165/329/64
#121/27/329/641/8

DRILL BIT GUIDE

NAILS

Nail lengths are identified by numbers from 4 to 60 followed by the letter “d,” which stands for “penny.” For general framing and repair work, use common or box nails. Common nails are best suited to framing work where strength is important. Box nails are smaller in diameter than common nails, which makes them easier to drive and less likely to split wood. Use box nails for light work and thin materials. Most common and box nails have a cement or vinyl coating that improves their holding power.

CONVERTING TEMPERATURES

Convert degrees Fahrenheit (F) to degrees Celsius (C) by following this simple formula: Subtract 32 from the Fahrenheit temperature reading. Then mulitply that number by 5/9. For example, 77°F - 32 = 45. 45 × 5/9 = 25°C.

To convert degrees Celsius to degrees Fahrenheit, multiply the Celsius temperature reading by 9/5, then add 32. For example, 25°C × 9/5 = 45. 45 + 32 = 77°F.

Index

A

absorption ratings, 16, 17

accent strips, 161–163

accessibility

curbless showers/wet rooms and, 114–119

threshold transitions for, 43

acrylic fortifier, 36

adjustable grate plates, 116–118

American National Standards Institute, 16, 17

Americans with Disabilities Act (ADA), 16

angle grinders

cementboard cutting and, 40–41

for cutting tile, 52

anti-fracture membranes, 42

asbestos

resilient flooring removal and, 64

underlayment removal and, 68

asphalt roofing felt, 137

B

backer boards, 38, 83. See also cementboard

backsplashes

countertops and, 172

mosaic tile, 186–189

style ideas, 129

tile options for, 173

See also countertops

baseboards, removing, 61

bathrooms

curbless showers/wet rooms and, 114–119

custom shower bases

about, 106

building, 107, 109–110

deck mud for, 108

installing, 110–113

sinks, removing, 63

style ideas, 8, 10, 12, 13, 25, 57, 126–128

toilets, removing, 62

tub apron tile installation, 150–155

tub surround installation, 144, 146–149

vanities, removing, 63

bathtubs

style ideas, 126

tub apron tile installation, 150–155

tub surround installation, 144, 146–149

buff rags, 53

building codes

curbless showers/wet rooms and, 116

custom shower bases and, 106

radiant floors and, 80

shower enclosures and, 73

tiled steps and, 196

bullnose base tile, 89

bullnose edging, 178

buying tile

estimating floor tile needs, 22

estimating trim tile needs, 22

estimating wall tile needs, 22

suggestions for, 23

C

carpenter’s squares, 51

carpet

removing, 67

transitions to, 43

caulk

expansion joints and, 143

grout and, 46

replacing, 229

caulk guns, 53, 207

cementboard

about, 38

cutting, 40–41

fasteners for, 39, 71

floor underlayment installation, 71

safety and, 40

scoring and snapping, 40–41

thinset and, 44, 45

wall installation, 136–137

cementboard knives, 50

cementboard mesh tape, 39

cementboard screws, 39

cement body tile, 21

center punch, 31

ceramic subway tile, 13

ceramic tiles

basic installation

backer board installation, 83

cutting tiles, 86

grouting, 87–88

laying out tile, 83–86

reference lines for, 83

sealing, 88

threshold transitions, 88

glazed, 18

removing from floors, 66

removing from walls, 133

chalklines, 51

chimney flue tiles, 208

chisels, 48, 220

circular saws, 49, 72

cleaning, 230

coefficient of friction numbers, 16

cold chisels, 48

color variations, multiple boxes and, 23

combination squares, 30

concrete resurfacer, 36

coping saws, 52

cork tile style ideas, 10

countertops

building, 176–178

corner variations, 184

edge options, 173

granite tile installation, 182–185

installing tile, 178–181

kitchen island, bi-level, 191–193

laying out tile on, 175

removing existing, 183

sink cutouts, 183

typical construction, 173

See also backsplashes

crack isolation membranes, 42, 73

curbless showers

about, 114

installation, 116–119

typical construction, 115

cutting tile

holes, 30–31

irregular notches, 29

mosaic tiles, 30

nippers

safety and, 26

square notches and, 28

using, 29

porcelain, 102

rod saws, 26, 28

safety and, 26

square notches, 27–28

tile cutter safety, 26

tools for, 52

tungsten carbide hole saws, 31

wet tile saws

irregular notches and, 29

porcelain and, 102

safety and, 26

square notches and, 28

using, 27

D

deck mud, 108

diamond blades, 52

door jams, preparing, 61

drains, custom shower bases and, 110–113

drills, 31, 47, 49

dry pack mortar, 108

dry-set thinset mortar, 44. See also thinset mortar

drywall. See wallboard

drywall squares, 50

E

ear protection, 34

electric wire fault indicators, 78

end-cutting nippers, 48, 67

F

fasteners

for cementboard, 39, 71

underlayment removal and, 68

faux wood tile, 8, 11, 126

fireplaces

mantel casing installation, 169

mantel installation, 165

style ideas, 129

tile surround, 164–166

tile surround with wood border, 167–169

first aid kits, 35

flat pry bars, 48

floor covering

assessing existing, 61

removing

about, 64

adhesive, 66

asbestos and, 64

carpet, 67

ceramic tile, 66

sheet vinyl, 65

underlayment, 64, 66, 68–69

vinyl tile, 66

floor leveler, applying, 36–37

floor mud, 108

floor-patching compound, 72

floor resurfacer, 36

floors

anatomy of, 60

preparing, 60–61

radiant floors

connecting, 81

electrical service requirements, 76, 77, 78, 79

installation, 78–81

subfloor and, 76

See also floor covering; shower bases, custom; underlayment

floor scrapers, 48, 64

floor tiles

about, 16

countertops and, 172

curbless showers/wet rooms and, 114–119

custom shower bases and

about, 106

building, 107, 109–110

deck mud for, 108

installing, 110–113

estimating amount needed, 22

glass mosaic installation, 96–99

installing

backer board installation, 83

cutting tiles, 86

grouting, 87–88

laying out tile, 83–86

reference lines for, 83

sealing, 88

threshold transitions, 88

porcelain snap-lock, 100–103

ratings for, 16

regrouting, 223

replacing, 221

resilient tile, 120–123

self-leveling systems, 104–105

style ideas, 8, 9, 56–59

foam brushes, 53

fortifier, 36

fountain, ceramic tile

construction of, 208–209

creating, 210–211

foyers, style ideas, 58

framing

building countertops, 176–178

custom shower bases, 107, 109–110

fireplaces

mantel casing installation, 169

mantel installation, 165

garden bench, 215–217

kitchen island, bi-level, 191–192

tiled wall niche, 157–158

friction ratings, 16

G

galvanized metal, 107, 109

garden bench, 214–217

GFCI circuits, radiant floors and, 76–78

GFCI receptacles, 35

glass tile

about, 18, 24

color variations and, 96

mastic for, 24

mosaic tile, 24, 96

mosaic tile floor installation, 96–99

style ideas, 9, 24–25

thinset mortar and, 44

wear and, 24

granite tiles

countertop installation, 182–185

sink cutouts, 183

style ideas, 58

grinders, 52

grout

carbide-blade grout tools, 222

cleaning products and, 230

floor tile installation and, 87–88

mixing, 47, 87

porous tile and, 207

thinset and color of, 44

tile spacing and, 46

types of, 46

wall tile and, 140

grout colorant, 224–225

grout floats, 46, 53

grout sealers

about, 46

applicators for, 53

grout sponges, 46, 53

grout tools, 222

H

hand mauls, 48

heat guns, 48

holes

cutting, 31

marking for cutting, 30

patching wall, 131

hole saws, 40–41

I

irregular notches, 29

isolation membrane, 196, 198

J

jamb saws, 61

jigsaws

cementboard cutting and, 40–41

square notches and, 28

for substrate work, 49

K

kitchen islands

building a bi-level, 191–192

corners of, 184

options for, 190

tiling, 192–193

kitchen style ideas, 13, 56–58

knee pads, 34

L

latex additive

for floor leveler, 36

for grout, 46

for thinset mortar, 44

latex gloves, 34

latex grout fortifier, 46

latex leveler fortifier, 36

latex-modified grout, 46. See also grout

latex-modified thinset mortar, 44. See also thinset mortar

layout lines, 120

leveler, applying, 36–37

levels, 51

low-voltage lighting system, 209–211

M

maintenance, 220, 230. See also repairs

marble tile style ideas, 10

margin trowels, 46

masks, 34

masonry chisels, 48

medallions, installing, 90–95

metal tile, 19

mirrored tile, 12, 129

modified thinset, 44. See also thinset mortar

mosaic tile

about, 20

backsplash, 186–189

color variations and, 96

cutting, 30

installing floor glass, 96–99

obstacles and, 99

outdoor fountain

construction of, 208–209

creating, 210–211

sealing, 99

style ideas, 13

multimeters, 76, 79–80

N

needlenose pliers, 53

niches

style ideas, 8, 10

tiled wall niche, 157–159

nippers

safety and, 26

square notches and, 28

using, 29

notches, cutting

irregular, 29

square, 27–28

O

obstacles, floor glass mosaic installation, 99

outdoor tile

concrete steps

preparing, 196–197

tiling, 198–201

cutting contours in, 205

frost ratings, 17

garden bench, 214–217

grouting porous, 207

mosaic planters, 212–213

patios

grouting/sealing, 206–207

laying out tile, 203–205

surfaces for, 202

style ideas, 11

tile fountain, 208–211

outlets, 35

P

painted tile, 126–127

paper templates, 29

patios

grouting/sealing, 206–207

laying out tile, 203–205

surfaces for, 202

PEI ratings, 16, 17

planters, mosaic, 212–213

plaster, removing, 133

plywood, 72

polyethylene sheeting, 136–137

polymer-modified grout, 46. See also grout

polymer-modified thinset mortar, 44, 45. See also thinset mortar

Porcelain Enamel Institute (PEI), 16, 17

porcelain tiles

about, 18

basic installation

backer board installation, 83

cutting tiles, 86

grouting, 87–88

laying out tile, 83–86

reference lines for, 83

sealing, 88

threshold transitions, 88

faux wood, 8, 11

snap-lock tiles

advantages of, 100

cutting, 102

installation, 101–103

replacing damaged, 103

style ideas, 8, 11, 13, 56

portable drills, 49

power drills, 31, 47, 49

primer, leveler and, 36–37

pry bars, 48

Q

quality gradings, 16, 17

R

radiant floors

connecting, 81

electrical service requirements, 76, 77, 78, 79

installation, 78–81

subfloors and, 76

repairs

about, 219

accessories

replacing built-in, 227

replacing surface mounted, 227

grout colorant, 224–225

heavy stains, 230

regrouting

floor tile, 223

importance of, 220, 226

tools for, 222

wall tile, 226

replacing caulk, 229

replacing damaged tiles

floor, 221

porcelain snap-lock, 103

wall, 228

resilient tile, 120–123

respirators, 34

resurfacer, 36

rod saws, 26, 28

rotary tool, 40–41

rubber gloves, 34

rubber mallets, 53

S

safety

basics, 34–35

cementboard and, 40

cutting tile and, 26

first aid kits, 35

with hammer and chisel, 220

safety equipment, 34

safety goggles/glasses, 34

scoring tool, 40–41

sealant

mosaic tile and, 99

testing, 230

tile appearance and, 17

self-leveling systems, 104–105

self-leveling underlayment

about, 36

applying, 36–37

mixing, 36

sheet vinyl flooring, removing, 65

shower bases, custom

about, 106

building, 107, 109–110

deck mud for, 108

installing, 110–113

shower enclosures, membranes and, 73

shower pan liner, 42

silicone grout sealers. See grout sealers

sinks, removing, 63

snap cutters

resilient tile and, 123

using, 26

snap-lock porcelain tiles

advantages of, 100

cutting, 102

installation, 101–103

replacing damaged, 103

soap niches, 8

sound isolation membranes, 42

spacers, 30, 53

spackle, 131

square notches

cutting options, 28

marking, 27

stain removal poultice, 230

stairs, concrete

preparing, 196–197

tiling, 198–201

stone tiles

basic installation

backer board installation, 83

cutting tiles, 86

grouting, 87–88

laying out tile, 83–86

reference lines for, 83

sealing, 88

threshold transitions, 88

stone floor with medallion, 90–95

style ideas, 11

straightedges, 49, 51

style ideas

accent strips, 163

backsplashes, 129

bathrooms, 8, 10, 12, 13, 25, 57, 126–128

fireplaces, 129

floor tile, 8, 9, 56–59

foyers, 58

glass tile, 9, 24–25

kitchens, 13, 56–58

porcelain tiles, 8, 11, 13, 56

terra cotta tile, 11

wall tile, 8–10, 13, 126–129

wood tiles, 13

T

tape measures, 51

terra cotta tile, 11, 20

thinset mortar

cementboard and, 39, 45

glass tile and color of, 44

grout color and, 44

mixing, 45, 47

premixed, 45

radiant floor installation and, 81

safety equipment and, 34

trowel size and, 45

types of, 44

tile cutters, 26, 52

tile membranes

curbless showers/wet rooms and, 114–115

for custom shower base, 110–112

installing, 74–75

types of, 42, 73

tile spacers, 30, 53

tile stones, 52

tile types, 18–21

T-molding, 43

toilets, removing, 62

tools

for applying grout, 46

for cementboard cutting, 40–41

for cutting tile, 52

for regrouting, 222

setting and grouting, 53

sharpness of, 35, 64

for substrate installation, 50

for substrate work, 49

for surface removal, 48

for tile layout, 51

See also nippers; snap cutters; wet tile saws

transition strips

about, 43

floor tile installation and, 88

trim tiles

about, 21

backsplashes and, 173

bullnose base installation, 89

bullnose edging, 187

countertop edges, 173, 178, 180

estimating need, 22

wall installation, 142

trowels, 50, 53

tub-and-tile caulk, 46

tungsten carbide hole saws, 31

U

uncoupling membranes, 42, 73

underlayment

flooring removal and, 66

installing floor cementboard, 71

installing floor plywood, 72

materials for floor, 70

removing, 68–69

utility knives

for substrate installation, 50

V

vanities, removing, 63

vinyl tile flooring

removing, 66

resilient tile, 120–123

style ideas, 9

W

wallboard

installing, 134–135

removing, 132

walls

cementboard installation, 136–137

checking plumb, 138

correcting out-of-plumb, 131

measuring, 138

patching holes in, 131

preparing, 130

removing plaster, 133

wallboard

installing/finishing, 134–135

removing, 132

wall tile

about, 17

accent strip, 161–163

accessories, replacing, 227

estimating amount needed, 22

fireplaces

tile surround, 164–166

tile surround with wood border, 167–169

grouting/sealing, 143

grout lines and, 140

hanging substrate for, 134–137

layouts for, 138–139

ratings for, 17

regrouting, 226

replacing damaged, 228

setting, 141–142

style ideas, 8, 9, 10, 13, 126–129

tiled wall niche, 157–159

trim tiles, 142

tub apron tile installation, 150–155

tub surround installation, 144, 146–149

water absorption ratings, 16, 17

waterproofing membranes

about, 42, 73

curbless showers/wet rooms and, 114–115

custom shower base and, 110–112

installing, 74–75

waterproof sealant, 75

wet rooms

about, 114

installation, 116–119

typical construction, 115

wet tile saws

irregular notches and, 29

safety and, 26

square notches and, 28

using, 27

wheelchair use

curbless showers/wet rooms, 114–119

transitions for, 43

wiring, 34–35

wood tiles, 13, 19

work gloves, 34

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